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4 SANGGAR SARANA BAJA

MANUFACTURING DATA RECORD


FOR .

40Ft LECM DRYER (CONTAINER)

PT. THERMOCHEM INDONESIA

P.O No.: 002/TCI/LB-0/VII/2017

BOOKl OF 1

MANUFACTURER
PT SANGGAR SARANA BAJA
REFERENCE SSB JOB NO: A.l7.1022
PT. SANGGAR SARANA BAJA

CONTENTS

1. INSPECTION RELEASE NOTE

2. CERTIFICATE OF COMPLIANCE

3. INSPECTION & TEST PLAN

4. MATERIAL CERTIFICATES

5. WELDING TRACEABILITY RECORD, WELDER


CERTIFICATES & WPS/PQR

6. NON DESTRUCTIVE TESTING REPORT &


PROCEDURE

7. DIMENSIONAL REPORT

8. LEAK TEST REPORT & PROCEDURE

9. PAINTING REPORT & PROCEDURE

10. ASBUILT DRAWINGS & DRAWINGS

11. TECHNICAL QUERY

12. OTHER

Ayu/A.17.1022/Container/2017/PT. Thermocem
PT. SANG GAR SARAN A BAJA

1. INSPECTION RELEASE NOTE


4 SANGGAR SARANA BAJA FORM NO. : F.380.WS-3.001

"Design, Fabrication, Remanufacture, and Site Services

INSPECTION RELEASE NOTE


NO.: 1/IRN/QC/X/2017

Customer PT.THERMOCHEM INDONESIA

User
SSB Job No. A.17.1022

Project : : 40-FT LECM SEPARATOR & 40-FT LECM DRYER

P. 0 . No. I Amendment No. 002/TCI/LB-ONII/2017

Ordered Item 40 Ft LECM DRYER (CONTAINER)

Delivery Date NOVEMBER 01, 2017

Manufacturer PT. SANGGAR SARANA BAJA

Inspected Item 40Ft LECM DRYER (CONTAINER)

Unit/ MSN .

Drawing no. : ASM-0002289

The above item was inspected in accordance with the requirements of the purchase order and found
to be satisfactory and released.-

COMPANY NAME SIGNATURE

PT. SANGGAR SARANA BAJA


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DOC NO /FORM NO: FT.SSB.QAP.010.PPC.010

PACKING LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME : 40 F!T LECM SEPARATOR
PONO :002/TC!ILB-0-V!I/2017
I JOB NO : A.17. 1022/ P17 -1022-4 PAGE: 1 OF 16
PACKING STYLE :LOOSE DATE :10 OKTOBER 2017
CASE NO: : 01 GROSS WEIGHT: 15254 KG
SERIAL NUMBER IlL :1280 X W:2630 X H: 2900 MM II
DELIVERY PlACE :EX WORK - PT .SSB GIKUPA
ATTN

NO PARTIDRW NO DESCRIPTION QTY

--- ---·-·-----1--------------·-- - - · - - - - - - - - - · - - - - - 1 1
40 FIT LECM SEPARATOR C/W : 1UNIT
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HEX FLUG 1/2 IN NPT- 3000 #SA 105 6 PCS
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PACKING LIST
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EQUIPMENT NAME : 40 FIT LECM DRAYER
PONO :002/TCI/LB-0-V!!/2017
JOB NO : A.17. 1022/ P17 ·1022-3 PAGE:20F16
PACKING STYLE :LOOSE DATE :10 OKTOBER 2017
CASE NO: : 02 GROSS WEIGHT :13000 KG
SERIAL NUMBER IlL :1280 X W:2630 X H : 2900 MM

DELIVERY PLACE :EX WORK - IPT .SSB CIKUPA


ATTN
NO PART/DRW NO DESCRIPTION QTY

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CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME :WELDMENT, EXPANSION PIPIE
PONO :002/TCI/LB-0-Vll/2017
JOB NO : A.17. 1022/ P17- 1022-4 PAGE: 3 OF 16
PACKING STYLE :SADDLE DATE :10 OKTOBER 2017
CASE NO: : 03 GROSS WEIGHT : 2900 KG
SERIAL NUMBER IlL: 6121 X W:1422 X H : 2000 1\111\11

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PACKING LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME :48 INCH EXPANSION PIPE CRADlE
PONO :002/TCI/LB·O·Vll/20 '17
JOB NO : A.17. 1022/ P17 • 1022- 4 PAGE: 40F 16
PACKING STYLE :PAlLET DATE :10 OKTOBER 2017
CASE NO: : 04 GROSS WEIGHT : 50 KG
SERIAL NUMBER \\l: 1372 "W:1245 "H : 1715 MM

DELIVERY PlACE :EX WORK - PT .SSB CIKUPA


ATTN
NO PARTIDRW NO DESCIRIPTION QTY

ASM 0002315 :48 INCH EXPANSION PIPE CRADLE 1UNIT


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PACKaNG LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUiPMENT NAME :BRINE DRAIN MANIFOLD
PONO :002/TCi/LB-0-Vll/2017
JOB NO : A.17. 1022/ P17- ·1022- 5 PAGE: 50F 16
PACKING STYLE :SADDLE DATE :10 OKTOBER 2017
CASIE NO: : 05 GROSS WEIGHT : 400 KG
SERIAL NUMBER IlL :1800 }{ W: 700 }{ H :700 MM II
DELIVERY PLACE :EX WORK - PT .SSB CitCUPA
ATTN
NO PART/DRW NO DESCRIPTION QTY

ASM 0004232-1--------- BRINE---DRAIN MANIFOLD


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ASM 0004220 BRINE OUTLET HEADER 16 "x 10"" 1787 LG C/W: 1SET
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CUSTOMER : PT. THERJ.VIOCI!EM INDONESIA
EQUIPMENT NAME :BRINE DRAIN MANIFOLD
PO NO :002/TCI/LB-0-VII/2017
JOB NO : A.17.1022/ P17 -1022-5 PAGE: 6 OF ·iG
PACKING STYLE :SADDLE DATE :10 OKTOBER 2017
CASE NO : : 06 GROSS WEIGHT :400 KG
SERIAL NUMBER ilL :1800 X W: 700 X H :700 MM
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PACKING LIST
CUSTOMER : PT. THEUMOCHEM INDONESIA
EQUIPME!'IIT NAME :BRINE OUTLET HEADER 16 x 12
, PO NO :002/TCI/LB-0-VII/20·17
JOB NO : A.17. 1022/ P17 -1022-5 PAGE: 7 OF 16
PACKING STYLE :SADDLE DATE :10 OKTOBER 2017
CASE NO: : 07 GROSS WEIGHT :376 KG
SERIAl NUMBER IlL: 2600 X W: 700 X H :500 MM II
DELIVERY PLACE :EX WOIRK - PT .SSB CIKUPA
ATTN
NO PART/DRW NO DESCHIPTION QTY

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CUSTOMER : PT. THERMOCHEM INDONESIA
!EQUIPMENT NAME :BRINE OUTLET HEADER 16 x 12
POND :002/TCI/lB-0-VII/2017
JOB NO : A.17. 1022/ P17 -1022-5 PAGE: 80F 16
PACKING STYlE :SADDlE DATE :10 OKTOBER 2017
CASE NO· : 08 GROSS WEIGHT • 800 KG
SERIAl NUMBER ilL: 3300 xW:700 xH :700 MM I
DELIVERY PLACE :EX WORK - PT .SSB CIKUIPA
ATTN :
NO PARli"/DRW NO DESCRIPTION QTY

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EQWPMENT NAME :BRINE DRAIN MANIFOLD
PONO :002/TCI/LB-0-VII/2017"
JOB NO : A.17. 1022/ P17- '1022- 5 PAGE: 9 OF 16
PACKING STYlE :SADDlE DATE :10 OKTOBER 2017
CASE NO·. . 09 GROSS WEIGHT · 200 KG
SERIAL NUMBER IlL :1350 X W: 800 X H :600 MM I
DELIVERY PLACE
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EQUIPMENT NAME :BRINE OUTLET HEADER '16 x 12
PONO :002/TCI/LB-0-VII/2017
JOB NO : A.17. 1022/ P17 -1022-5 PAGE: 10 OF 16
PACKING :STYLE :SADDlE DATE :10 OKTOBER 2017
CASE NO: :10 GROSS WEIGHT: 170 KG
SERIAL NUMBER IlL : 900 X W:SOO X H : 500 MM II
DELIVERY PLACE :EX WORK ~ PT .SSB GI~<UPA
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PREP BY QUALITY CONTROL RECEIVED BY

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/;6•-r !g 1/ Jv
( EMANS) ( )
SA.iliiGGM< SARANA BAJA DOC NO /FORM NO: FT.SSB.QAP.010.PPC.01 0

PACKING LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME :BRINE DRAIN MANIFOLD
PONO : 002/TCI/LIB-0-Vll/2017
JOB NO : A.17.1022/ P17 -1022-5 PAGE: 11 OF 16
PACKING STYLE :PALLET DATE :10 OKTOBER 2017
CASE NO: : 11 GROSS WEIGHT: 132 KG
SERIAL NUMBER IlL :800 x W:700 x H :600 MM II
1
DELIVERY PLACE :EX WORK - PT .SSB CIKliPA
ATTN
NO PART/DRW NO DESCRIPTION QTY

~~ --
ASM 0004232
----~-------·-- --·----~~ ----~
BRINE
-
DRAIN MANIFOLD
~ -~------ H - - - -
ASM 0004607 1 0 IN 45 DEG ELBOW 2SET
-----~-------~-----~-~-- --~---------------1

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PREP BY QUALITY CONTROL RECEIVED BY

~smlt /!2o,7
( EMAN S ) ( Yl-"1 117-o<')\ ) )

/
DOG NO /FORM NO: FT.SSB.QAP.010.PPG.010

PACKING LIST
CUSTOMER :PT. TllliRMOCHEM INDONESIA
EQUIPMENT NAME :BRINE DRAIN MANIFOLD
PO NO :002/TCI/LB-0-VII/2017
JOB NO : A.17. 1022/ P17 -1022-5 PAGE: 12 OF 16
PACKiNG STYlE :PALLET DATE :10 OKTOBER 2017
CASE NO: : 12 GROSS WEIGHT :163 KG

rrS~E~R~I~A~L~N~U~M~B~E~R~~=========================~III~L=:·J~5=oo~x=W~:s=o=o=x~H=:=7=oo~M=M====~ 1
DELIVERY PLACE :EX WORK - PT .SSB CIIK.UPA
ATTN
NO PARlr/DRW NO DESCRIPTION QTY

--·· _A_Si\1!_00_0~~32____________ _;B;;;R,;;i;,;;N,;;E,;;D;,:,R;;,A,;;;IN:,;,;;M:,;,A,;;,N;,;;IF;,;O;;,L;;;D=.._ _ _ _ _ _ 1_____

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·-- ---···--------- ------------------·----·--··--------------- - - - - - -

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- - - -------------- - - - - · - - - - - - - - - - - - - - · - · - - · - - - - - - - - - - - - - - - - - 1 - - - -
I ---- - - · - · · · - - - - · · - ------------------------·--·--·--------------------- - - - - - - - -
- - - - - · - - - - - - --------------------···--·---------·----------------· - - - - - -
--- - - - - - - - --··--------------· ---··------------------- - - - - - -
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------------------------------ - - - - - - - - - - - - u - - - - - -
---- ·-------------- --------------------. - - - - - - - - - - - - » - -

PREP BY QUAUTY CONTROL RECEIVED BY

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(-
- 9- 1)- /{) c __ :;t; ""'j-
_1!11"

( EMANS ) ( tJ\A'II'-v'0\) )

I
DOG NO /FORM NO: FT.SSB.QAP.010.PPG.010

PACK~NG ll S T
CUSTOMER :PT. THERMOCHEM JN]l)ONESIA
EQUIPMENT NAME :BRINE DRAIN MANiFOLD
PONO : 002/TC!/LB-0-VU/20"17
JOB NO : A.17.1022/ P17 -1022-5 PAGE: 13 OF 16
PACKING STYLE :PALLET DATE :10 OKTOBER 2017
CASE NO: : 13 GROSS WEIGHT :163 KG
SERiAL NUMBER ilL :1500 x W:800 x H :700 MM

DELIVERY PLACE :EX WORK - IPT .SSB CIKUPA


ATTN
NO PART/DRW NO DESCRIPTION QTY

___ -~SM 0004232'-l---·---- BRINE DRAIN MANIFOLD=-------- ____ _


ASM 0004413 ·- PIPE ELB(!W 16" DRAIN MANIF~LQ_J LAP JOINT F~f.,..::N,"G"-'E'"-L)_ _ _ _ _
1_s_E_T_
1
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-----------1------------------------------n
----- - - - - - - - - - · · · -----------------------------
---- - - - - - - - - - · · - -------- - - - - - · - - - - - - - - - - - - - - - - - - - ---------
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--- ·------------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
--- - - - - - - - - - - ----------------------· - - - - - - - - - - - - - - - 1 - - - - -

---- -···------------ - - - - · - - - - - - - - - - - - - - - - - - - - - - - - - - --------1\------·--

------ ----·· ------··-- · - - - · - · · - - - - - - - - - - - - -


--··- - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
----- - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - · - - · · · - - - - - - - - - - - - - - -
iL
PREP BY QUALITY CONTROL RECEIVED BY

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- _"'-T!fFiffrtY!JA-. '"'
'z; 7rrw9-
EMAN S ) ( tv1D. ·T \"1-o..-:, 1- ) (
DOC NO /FORM NO: FT.SSB.QAP.010.PPC.010

PACKING LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME :BRINE OUTLET HEADER 16 x ·12
PONO :002/TCi/LB-0-VII/2017
JOB NO : A.17. 10221 P17 -1022-5 PAGE: 14 OF 16
PACKiNG STYlE :PALLET DATE :10 OKTOBER 2017
CASE NO: :14 GROSS WEIGHT :206 KG
SERIAl NUMBER ilL: 1000 x W:700 K H : 700 MM

DELIVERY PLACE :EX WORK - IPT .SSB CII<UPA


ATTN
NO PART/DRW NO DESCRIPTION QTY

---- - - - - - - - - - - - 1 - - - - - - · · - · - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - n - - · - - - -
ASM 0004477 SPOOL 12 " NPS x 24" LG DRAIN MANIFOLD c.:.-.--=--------------- 2 SET '

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---- -------------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 - - - - - 1 1

--- ----------- -----------·····-·-------------·-·- - ··-----···------------a--


- - - --------------- ------·-----------·-·-·-··-·-- - - - - - - - - - - - - - - - - · - - - - - -
--- ----------- -------------------------------------------n------
--- --·-··· --··------ - - - - - - - - - - - · - · · - - - - - - - - - - - - - - - - - - - - - - - - - - - ----
- - ----··-------- - - - - · - · · - - - - - - · · - · · · - - - - - - - - - - - - - - - - - · · - - - - - - - ! - - -
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------ --··------------ -----·--·-------------- -·-·------ --------11-------
----- --- - - - - - - · . - -------------··------·--···-·----------
--------------- ----------------·- -----------~-----

-··- ------------·-- ------------------------- · · - - - - - - - - - - - - - - -----


-· -- -···----------- ------------------------. -------------!-----~

-·-- -·· ··--·--···-- -- - - - - - - · - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 ! - - - - - -

PREP BY QUALITY CONTROL RECEIVED BY

~-s_-.l~g!llj
. -;(jj~~ /0

( EMAN S ) ( )
DOC NO /FORM NO: FT.SSB.QAP.010.PPC.010

PACKING LIST
CUSTOMER : PT. THERMOCHEM INJOONESIA
EQUIPMENT NAME :BRINE DRAIN MANifOLD
PONO :002ITCI/LB·O-VII/2017
JOB NO : A.17. 1022/ P17 -1022- 5 PAGE :15 OF 16
PACKHNG STYLE :PALLET DATE :10 OKTOBER 2017
CASE NO: : 15 GROSS WEIGHT: 146 KG
SERIAL NUMBER IlL : 600 X W:600 X H :600 MM II
DELIVERY PLACE :EX WORK - PT .SSB CIKUPA
ATTN
NO PART/DRW NO DESCRIPTION QTY

I
······-· · · · · - - · · · · - - · - - · - 1 - - - · · - - - - - - · · · · · · - - - - - · · · - - - - - - - - - - - - - i
- •... - - - - - · - - - - - · · - - - - · · - - - · · - - - - - · - · - - · - ·-
···-· ···-·-··-·--·-- - - - - ·-··-----------1----11
···-·· · · · - - · · · · · - - - · · - - - - - · - - - - - - · · - - - - - - · · · - · - - - - - · - - - - - --·-
- - ······-·······----·- - · · - - - · - - - · - · · · - · · - - - - · · · - - - - - - - - - - - - - - ! - - - · -
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---- · - · · - - · · · - - - - · · · ··- - - - - - - - · · - - - - - · - - · · · - · - - · - - - - - - - - - ----
--- ·-··-····-·-··-·· - - - - - · · · - - · · · · - · · - - · · · · - · - - - - - - - - · - - - - - - 1 1 - - - - - -
--1--·---··- -·····--------·----·-·
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---- ·····---···----- - - - - - - - · - - · · - · - - · · · - - - - - - - - - - - - - - u - - - - -
- -··---·-·--··-- · · · · - - · · - - - - - - - - -

--- --··---··-·-·-·· · - · · · · · - - - - - - - - · - - · - · - · · · - - - - - - - - - - - - 1 - - - - 1 1
···-· ···-···----··-·- - - · · · - - - - - - - - - - - - · · - - - - - - · · · · - - - - - · l l - - - · - · - -
I

·-·-- ····-· - - - · - - · · - - - - - - - - - - - - - · - · - · - - · - - . ------------·- - - - - -

PREP BY QUAUTY CONTROL RECEIVED BY

=iJ,f)l~1
( EMAN S ) )
DOC NO /FORM NO: FT.SSB.QAP.010.PPC.010

PACKBNG LIST
CUSTOMER : PT. THERMOCHEM INDONESIA
EQUIPMENT NAME :40 x40 lECM
PONO :002/TCI/lB-0-Vil/2017
JOB NO : A.17. 1022/ P17- 1022 PAGE: 16 OF 16
PACK~NG STYLE :BOX DATE :10 OKTOBER 2017
CASE NO· : 16 GROSS WEIGHT ·400 KG
SERIAL NUMBER IlL: 1000 ){ W: 1000 ){ H: 1000 MM

DELIVERY PLACE :EX WORK - PT .SSB CIKUIPA.


ATTN
NO PARli"/DRW NO DESCRIPTION QTY

________ · · · - - - - - ________ ..JM~A~_T~E~R~IA<;:,L;.';'A~C-~C~ES~O""--R~I~E~!'j~_(k!


__ L~O;;;O~S~E~P~_f1<~
..R~T:....J?-----I-----
1 MTL. 0002243 BRIDGE C_-'-L~A__M_.c..P____________ - - - - - - - - - - - - - - i ___4.:....S=cE=.cT~-u
2 ASM 0002070 CORNER POST BLOCK 4SET
- - - -·- ---·-- ···------- - --------------------------------1
___:3______l\fiTL. 0002253 ____ ~TUD_:3/~~NC x 3,50 L~~~!!:fl,l\193 GRADE B7 (For fig sparat 54PCS
4 MTL 0002251 WASHER 3/4" GR 8
----- - -·----------- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -108
- PCS
--
5 MTL 0001738 GASKET KLINGER 1000 IJIA481N
----- · - - - - - - · - · ··- - - - · - - - - - - - - - - - - - - - - - - - . -------------~------
1 PC
6
---·--
MTL 0002269
-·-··--·~------·-··-
HEX NUT 11N- 8UNC ASTM A 194 GRADE 7
-·-------------·----------------·--- -112
- -PCS
--
-7- - - MTL. 0002268 WASHER 1"
- - - - - · - - · - -------------- --·- -·-
112 PCS
- - - - - - - - · ------
__ _!!__ ____I\!I_TL 0002268 STUD BOL.T 1" -8 UNC x 7 IN LG A_!93 GR B2J_~_O__R_F_L_G_4_8_1_N_,_)_ _ 56_PC_s_
__
11 11
9 MTL. 0002257 GASI<ET KLINGER 1000 DIA26 iN 1 PC
10 MTL. 0002375 HOIST RING 2500 LB CAP 1/2-13 UNC TREADED 2 PCS
- - --·- - - - - - - - - - - - - - - - - - - c:.::..:c_:..:.=.:=-==----------!----=::_c_-=-=c_
-~~- ----~~! 0002~~- HATC~ COVER_( BLIND FLA_t:JGE )~~IN x 38 MM x DI__ A_8_3_8_________1_P_C__
11
12 MTL 0002272 HEX NUT 7/81N- UNC ASTM A 194- GRADE 7 64 PCS
-- -- ------------- ---·--------------------··- .. - - - - - - - - - - - - - - - - ! - - - · - - -
13 MTL 0002266 WASHER 7/8 IN BLACK ULTRA 64 PCS
·--·· -----·-···----- ·- - - - - - - - - · - · - · - - - - - - - - - · - · · · · · - - - - ---·------ -------
...:!~ -~TL 00008?_~-- STUD ~OL ~ 7/8" -8 UNC x 6_1N LG A _19_~ GR B7 (FOR FLG 26") 32PCS
_!~- ----~RT_0_0_02_6?_1 __ JAMES Tl:IBE ~AF!ER__!liN ( Di~_6_3_5 OD x DIA 2~~~~---- ___
1 PC _

--·-- -···· -- ·--···--- ----- --···-- -----·-····---------·- --· ----·-····---------------- ------11


-·-·--- ... ------· - - · - -·····-- ------· - - - - - - - - - · - · - - · - · - · · · · · · - - - - - - - - - - - - - - - - - - - - -

PREP BY QUALili"V CONTROL RECEIVED BY

,x~fl~~J} ~-
<.. __

'
( EMANS ) < !-"-?\- T 1'l-vo1 > (
PT. SANGGAR SARANA BAJA

2. CERTIFICATE OF COMPLIANCE
4 SANGGAR SARANA BAJA
Design, Fabrication, Remanufacture, and Site Services

CERTIFICATE OF COMPLIANCE

PO. No. : 002/TCI/LB-ONII/20 17


SSB JOB No. : A.17.1022

Name of Product : 40Ft LECM DRYER (CONTAINER)

Quantity : 1
Specification
Tag No.

This is to verify that the II 40Ft LECM DRYER (CONTAINER)-· Tag No. I MSN : -I-
II has been fabricated and tested in accordance with the Code and Standard
requirement of the purchase order. The inspection result were satisfactory and
released.

Jakarta November 01 ,2017

. ~ SANGGAR SARJ.\NA B.t\JA


~ , • .• •• u. • •• I '

(DAMAR W)
QC. Spv.
PT. SANGGAR SARANA BAJA

3. INSPECTION & TEST PLAN


,

CUSTOMER :::: PT. THERMOCHEI\ol INDONESIA


PONO = 002 /TCI/LB-0-VII/2017
J'OB NO. = A.l7.1022
DESCRIPTION = LECM 40 FT SEPARATOR WITH EXPANSION PIPE ,
= LECM 40 FT DRYER
DOCUMENT NO. =

INSPECTION AND TEST PLAN

B ISSUED FOR APPROVAl ~ 11-Sep-17 11-Sep-17


A ISSUED FOR APPROVAl

DESCRIPTION
-- MUA
PREPARED
7-A.ug-17

Date
ACH
APPROVED
7-Aug-17

Date
BY BY
4
DOC NO:
SANGGAR SARANA BAJA INSPECTION AND TEST PLAN 1865-PQE-ITP-01

INSPECTION POINT, REVIEWED, AGREED, SIGNED & DATE


FABRICATOR CUSTOMER
SSBJOB NO. : A.17.1022 PT SANGGAR SARA!'! A BAJA PT THERMOCHEM INDONESIA
CUSTOMER : PTTHERMOCHEMINDONESIA
PRODUCT : 40FT LECM SEPARATOR WITH EXPANSION PIPE,
40FT LECM DRYER
REVISION : B

Description of Fabrication Acceptance Inspection Category , Initia l & Sign Verifying Documents
No . Reference Documents Remark
Inspection Process Criteria PT. SSB CUSTOMER (Oualitv Reco rd)

I PROJECT DOCUMENT
ASME Sect. 331.1 2016 Edition & AWS ASME Sect. 331.1 20 16 Edition & A WS p
1.1 Inspection & Test Plan RE Inspection & Test Plan
D 1.1 20 15 Edition D 1.1 20 15 Edition
ASME Sect. 331.1 2016 Edition & A WS ASME Sect. 331.1 20 16 Ed ition & A WS p
1.2 Shop Draw ing RE Shop Drawing
Dl.l 2015 Edition D 1.1 20 IS Edition
ASME Sect. 331.1 20 16 Edition & A WS ASME Sect. 331.1 20 16 Edition & A WS p
1.3 Tolerance Drawing RE Design Ca lculation
D 1.1 2015 Edition D 1.1 20 15 Edition
Welding Procedure Specifications (include welder ASME Sect. IX, 2015 Edition, A WS D 1.1 ASME Sect. IX ,2015: Article II (QW WPS/PQR Certificate
1.4 p RE
qualification) 2015 Edition 200) & A WS D 1.1 20 15 Edition Welder Certificate
ASME Sect. V, 20 15 Edition, A WS D I I ASME Sect. V, 2015 Edition: T- 150, p NDE Procedure &
1.5 NDE Procedure & Personnel RE
2015 Edition A WS D 1.1 20 IS Edition NDE Personnel

ASME Sect Vlll Div. I, 2015 Edition: p


1.6 Hydrostatic Test Procedure Shop Drawing RE Hydrotest Procedure
UG-99

2 RECEIVING MATERIAL

2.1 Ma in Material (Pipe, Plate, Container)

Review of materal certificate to conform with


the Code & Specification
Material Certificate ASME Sect. II, ASTM & JIS RE
IJ RE Material Certificate

I~
Check corelation between mill cert. and As Original Identification with original
material identification
Material Certificate w RE Material Certificate
endorsement

~
ASME Sect. 331.1 20 16 Edition & A WS
- Visual and Dimensional Check ASME Sect. II, ASTM & JIS w RE Inspection Report
D 1.1 20 15 Edition

Inspection Codes:
Legend H : Hold Point , W : Witness , RA : Random Inspection , RE : Reviewed P : Prepared , A : Approved , V · Verify
Description of Fabrication Acceptance Inspection Category , Initial & Sign Verifying Documents
No . Reference Documents Remark
Inspection Process Criteria PT. SSB CUSTOMER (Qual ity Record )

3 LAY- OUT AND CUTTING

3.1 Check lay out marking of pressure part


ASME Sect. 831.1 2016 Edition & AWS ASME Sect. 831.1 20 16 Edition & AWS
Dl.l 2015 Ed ition D l.l 201 5 Edition
w '~ RE

3.2 Check transfer of heat numbers prior to culling Material Certificate Material Certificate w
J' I
RE

ASME Sect. 83l.l 2016 Edition & A WS


3.3 Check edge preparation after culling & grinding Approved WPS/PQR v RE
D l.l 2015 Edition
1
4 FIT UP & ASSEMBLY

ASME Sect. 83l.l 20 16 Edition & A WS


4.1 Check lay out & position of part being assembly Shop Drawing H RE Inspection Report

~
D I .I 20 15 Edition

~
Check fit-up (ex ternal and internal attachment), ASME Sect. 83l.l 20 16 Edition & A WS
WN Inspection Report
1
4.2 Approved WPS/ PQR RE
include: D l.l 20 15 Edition

- Welding edge preparation .A


- Aligment ....~
- Root gap A
- Cleanness A
- Dimensional at fit-up stage J
- Visual and fiH1p '1

5 WELDING CONTROL

A
ASME Sect. IX ,2015: Article II (QW
5.1 Check conformance to WPS Approved WPS/PQR v RE Shop Drawing
200) & A WS D l.l 2015 Edition

Qualification Valid, ASME Sect. IX

1
ASME Sect. IX, 2015 Edition, A WS D 1.1
5.2 Check qualified welders and welding operator ,2015: Article Ill & AWS Dl.l 2015 v RE Shop Drawing
2015 Edition
Edition

5.3 Check of welding visual Shop Drawing & Approved WPS/PQR Shop Drawing & Approved WPS/PQR w ;{ RE Inspection Report

Inspection Codes:
Legend H : Hold Point , W : Witness , RA . Random Inspection , RE : Reviewed P : Prepared , A :Approved , V :Verify
..

Description of Fabrication Acceptance Inspection Category , Initial & Sign Verifying Documents
No. Reference Documents Remark
Inspection Process Criteria PT. SSB CUSTOMER (Quali ty Record )

6 NDE

6. 1 PT 100%
ASME Sect. V, 20 I 5 Ed ition, A WS D 1.1
20 I 5 Edition
ASME Sect. 831.1 2016 Edition, AWS
Dl.l 20 15 Editio n
w
I.J I
RE NDE Report PT Report

Pressure Parts

6.2 Spot PT (Indicated in drawings)


ASME Sect. V, 20 I 5 Edition, AWS D 1.1
20 I 5 Edition
ASME Sect. V, 20 I 5 Ed ition: T71 0 -
T790; A WS D 1.1 20 I 5 Ed ition
w 1-1 RE NDE Report PT Report

No n-Pressure Parts

w
6.3 Visual Inspection Shop Drawing, Approved WPS/PQR Shop Drawing, Approved WPS/PQR
--1 RE NDE Report Inspection Report

All weld joints

7 FINAL INSPECTION

ASME Sect. 831.1 20 16 Edition & A WS


7.1 Final Dimensional check
Dl.l 20 I 5 Edit ion
Shop Drawing, Approved WPS/PQR H
--( w Inspection Report

ASME Sect. 831.1 20 16 Edition & A WS


w
~
7.2 Final Visua l check Shop Drawing, App ro ved WPS/PQR H Inspection Report
D 1.1 20 I 5 Edition

7.3 Check NDE completeness Shop Drawing Shop Drawing, Approved WPS/PQR H
-1I
w Shop Drawing

ASME Sect. 831. I 20 16 Edition & A WS


7.4 Check completeness of supports & accessories Shop Drawing, Approved WPS/PQR H w In spection Report
Dl.l 2015 Edition

l
ASME Sect. 831.1 20 16 Edition & A WS
7.5 Check Internal Part
D 1.1 20 I 5 Edition
Shop Drawing, Approved WPS/PQR H w Inspection Report

8 PRESSURE TEST

Check certificate of calibrat ion of pressure gauge


8.2
and pressure recorder
Certificate of Calibration Calibration still valid v Af!J RE Calibration Report

Check Report Quality Water Analysis


8.3 Certificate of Quali ty Water Certificate still valid RE f{A RE Quality Water Report

ASME Sect VIII Div. I, 2015 Edition:


8.4 Hydrostatic test Hydrostatic Procedure
UG-99
H ti-A w Hydrotest Record

Inspection Codes:
Legend H : Hold Point , W : Witness , RA : Random lnspeclion , RE : Reviewed P : Prepared , A : Approved , V : Verify
Description of Fab rication Acceptance In spectio n Category , Initi al & Sign Verify in g Documents
No. Reference Docume nts Remark
Inspection Process Criteria PT. SSB CUSTOMER (Quali ty Reco rd )

9 SURFACE PREPARATION & PAINT I NG

9. 1 Check surface preparation Painting Procedure Painting Procedure w


H RE In spec ti on Report

9.2 Check temperature & humidily Painting Procedure Pa im ing Procedure w 1--1 RE Inspection Report

9.3 Check Pa inting Materia l Paint ing Procedure Painting Procedure w ./ RE Inspect ion Report

9.4 Check DFT each coal Paint ing Procedure Pa int ing Procedure w 1-1 RE Inspect ion Report

9.5 Check Colour of Paint Pain ting Procedure Pa inting Procedure w


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RE Inspection Report

10 QUALITY RECORD Data Book Data Book p


~ RE Data Book

Consist of:
- MDR
- All material certificates
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- We lding Procedure Specification /PQR
- All inspection data reports
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Inpestion Release Note
11 INSPECTION RELEASE NOTE Purchase Order Purchase Orde r w RE
Report

Inspection Codes:

Legend H : Ho ld Point , W : Witness , RA : Random Inspection , RE : Reviewed P : Prepared , A : Approved V: Verify

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Inspection Codes:
Legend H : Hold Point , W : Witness , RA : Random Inspection , RE : Reviewed P : Prepa red , A :Approved V : Verify
PT . SANG GAR SARANA BAJA

4. MATERIAL CERTIFICATES
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QUALITY DOCUMENT
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PT THERMOCHEM IN DO N ESIA TAG NO.

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CUST. PO. N O . : DATE : 16.08.2017

FORM NO: F.380.WS-3.034 REPORT NO : 01/GRIRJOBNII/201 7 PAGE : 1 OF 1


:

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO . INSPECTION RESULT COMMENT REPOR I'
NO. DESCRIPTION PO NO. MATR'L S P EC HEAT NO CERT. NO. DATE MANUFACTURE
R QR'[ ACT'L P LAT E NO . DIM ID ENT PHYS DOC STATUS OR IGINAL MARKI~G

PIPE
0 1 PIPE SMLS lOIN S/40 X 6000MM STOCK I I SA I06 GR.B J5KC076 WYYK7544-0I 01.06.2006 SUMITOMO ~ ~ ~ ~ ACCEPTED
02 PIPE SMLS 12!N S/STD X 6000MM STOCK I I SAI06 GR.B 68526 D IIC274 22.08.201 1 TENARIS ~ .J ~ ~ ACCEPTED

PLATE
01 PLATE IN 2400 X 6000MM STOCK I I SA516-70N 849L869 117188 DALZ/13/012506 10/ 1 05. 12.2013 TATA .J .J ..J .J ACCEPTED
02 PLAll:. 25MM 1524 X 6096MM STOCK I I G3 10 1-SS400 PK11730601 SK 12473 150908-FPQ81 N-0010-0013 10.07.20 15 KRAKATAU POSCO ..J ..J ..J ..J ACCEPTED
03 PLATE 1·21N 1700 X 1260MM STOCK I I SA516-70N 62499 673120250 A-64263 10.09.2014 NIPPON S'l EEL .J .J ~ .J ACCEPTEL>
04 PLATE 101\.lM 1829 X 2355 STOCK I I 03 I0 I-SS400 K 16872 672 129-02 60000369221000040 08.04.2017 KRAKATAU STI£ L ~ ,, \ .J ACCEPTED
05 PLATF 1/21N 1380 X 1430MM STOCK I I SA516-70N 04678 774440214 A-56875 30.09.2013 NIPPON S'l EEL
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REVIEW I W ITNESSED BY : R.EVI EW I WI TN ESS ED BY :
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HEAD OFFlCE . l-6-1. UIIRU:lOUCIII. CIIJYODA-KU, TOKYO 100-6071 JAPAN
-";.~-~&R..~-2;~
REF:ORENCE No. ·.
"1i' ~ ~ ~
CONTRACT No.
J A9..!!.--=..CJ 0 0 I 0 5 ~m 1-:t
INSPECTION CERTIFICATE
~ :m: 'lliE PA * ~ ~ ~ tt m . T299-IJ4l =f ~ !.!'. -~ Ill m :a- ro 1 ~ttl=.
KIMITSI)._~_OBJ~~- · I. KH!IiSU. KBIITS\I-CiiY.JIIIIlHRtf.199- \ I~\ J~n.tl

r.; ~ :g
3-811-H J-5 - 9 - Il'l3_3.. lW: •A !l1 ~ ~ );{ .
CER~!~CATE No. : A - 56 8 7 5 PAGE . 7 g___
-;;fr~1M-'OD_ilY-'-;~~~-H,_,_,O T RQ.lU.D STEEL PJ,... . ,A. ._T.. _E,_S___ · - - ~ fj !f Fl 8
AS PER EN 10204 CERTIFICATE ON UATERIAL p_.~.J:.E. OF ISSUE - ·' __2_Qj_3-=JI.~..:-_tO_ _=-:-:::-:-:--
SPECJACATION AS M._E SA-51 6_G_P. AD E 6 0- 6 5-7 0- E10- A1 1... TESTS 3. 2 J
Jt ~ ~ {3-
A63l 2•tHMfM1**
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DOCUW.ENT No. CUSTC»JJ!:R REGENCY STE_El ASIA PTE . LTD. CUSTOMEA'SGa\ITROLNo. RC841A02_QO E64

DIMENSION QUhN
TITY
mm.' :inch.' :feet

I
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1 6! 3 8 1 4 4 11 2 1 lj 2 0 1 0 264 l
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;==: ~ c L t:t-ltll!;.'ol Gaga Longlh, A: 50nm J;lJ!Hi:~/I'P.octj"gvi!Y D: 50mm:ll.l!>~lt Round C: 70mrn ~•mz-.w.r.-Roctangular. o: 70rM1.1liU~IIIili' Round, E.: 80nm·'l'l~~lt Roclangclar,l': eo.-nmSL~RJ~· Round, G: 200ovn. J 1: z-. 1: a·, J: S.65..1So, 1< : •.I so
==" [ED I! A : P.( 0 Reduction OJ Arua, Y R :~...,_It Yield Rollo, ;114 A :?;Ill Aoceplablo. l l!< sl f : l:l~~ll: FULl SIZE, 2 : 2.5nm, 3 : 3.:!,..,, • : 3.33mm, s : S.Omm. G : G.67ml1l. 1 : 7.5mm, 8 : 6.7mm. V : ~Br'-W'll .f'loleThicknoss,Ci:iJ P :!1'1~~~)111 Product An;lysls,
= n N:ll\lfi N<><maited, Q:b!}.t\ Ouen:h~d. T:l*l)lt- T&rT.peted, C R: COnUoled R011od, N I C: NIC ProcesslrMC Proesso. C l C: CLC Processfl'MC Process. AR: ASAo~, TMR: Tw.ll Proce..rfMC Proc9$5, Nl!: llonNizing P.dled
@j
-~ S H:gitraTolll Shear Frac!ute C F :IQ!lrttlJiill CIYSia!lrlJ\y Fratlure. L E:~~ffi lateral !;l1!l_anslon AC S :::!·-;.'j'j-1 ~llill: AvsterjJe Grain Size PG S :7x 71 ~11/:f FenileGrain Size. :iII : Slress Reliei'CdiPoSIWeld HealTrca:menl
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= ~ _!j)..--Bf---€-O·N-T lN. UEO WE HEREBy CERT 1F y THAT THE MATER I AL 0 ESCRI BED HERE I N HAS BH ~
~ Ql"' ~l.lE MADE TO THE APPLICABLE SPECIFICATION BY THE BAS IC OXYGEN PROCESS
=~ fl/ii7b-.. '· AND TESTED IN ACCORDAIJCE WITH TH E REQUIRELIENTS OF THE
::::=; ___ __ :1_·--~~~~~~-~{~~~ \ ASME STANDARDS WITH SATISFACTORY RESULTS.
- s~ ~ ~ ~ ~\~ NT~~o.~~ A~-. a~~,i.r~'1rl~~PN G. .~
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STE~l t.. SUM!TOMO METAL CORPORATION
;t~
s.~..,..'?=P-=ER:-::.~--~' 1r su1 & c_Q~T_D....,._ _ _ _ _ __ - NIPPON
HEAD OFFI<;:,£; • 2-G- 1. I.!JIRU~O_U_C[[I_.__Q).!.)'Q~::W _TOKYO l00-8071, iii PAN
- iiJt2t~~~~
REFERENCE No. .
~V:J~lii
J.AQU

-:C:20"-'NT~RA~CT_:_:.::No;::.·----->~3- 8 1 1 -
-_CJ.JlJU~_s _ _..
HJ..::..5.=-9..::.lVI.U
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INSPECTION CERTIFICATE
8).1
g ~ ~ ill Bi . T299-tl4t ,= ~ ~~ ~ 1.3"
KIMilSU WORKS . I. K!!li1SU. WHTSU-cm. CIIIBi\·PREf. ~.li:.L!.1.1J.P~«
wm w
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CEATIF_IC.'-'AT-'::'E"-'-:'No::.:.·-~A,_-----"'5-.!!.6.!!.8.!..7.:!. AG,::::E:::______~;SJ)__E__
5__..:_P.:_:
COW.oMODITY H0 T R0 LL~-ILlif~ll P LATE S
m ,f;s
I AS PER EN 10204 CERTIFICATE ON MATERIAL
~ r. !F. !i 8
DATE_QU~$-..::U:.::E'----72~0-:':1-'!-3_-_,0_,9_
-.:~.3_,0-=---.,.,.
--,SP:;-::;ECI-=-"FICA~:n~Oi:::N--A"--"-'SM"-'E. __,S._,_A,_-_,.5'-'1-"6'--G'_R AD E 6 0- 6 5-7 0- E 1 Q- Ill 1 TES TS 3. 2 l
~ ~ m ~ ~ ~ ~ . A631 2*•HMFM•••
~ ~ ii'< 7i li ~ ~ '*HtJGXVt
DOCu:,IE:'-.'T ~:o CUSTOMER . REGENCY STEEL ASIA PT E LTD CUSTOMER'S CONTROL No. RC8 4 1 A 0 2 0 0 E0 4

DIMENSION
QIJAN MASS
TITY
mm. "':inch, ':feeL
1--------- - - --- - . -- ____,_)H

1-----------------------------

----------·-----· . ---+,--+1 ___.__~-- - - - - - -11--11-1--1---1


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--------------------- ---+---f---+--+-----+-------+--l-1---_::_+----+-+-l--+-l-l--H-----T-I--· ... . -1-t--+---l---+--+~--~--+·- 1---1----
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= ;:! t,~ fl!< I fl.oGatlon 0den!8:kl." (.Ul · ;/;1;1, T :!l{ll: Top, 5 :A)(J'»: Bol:an. L :J!Y:f;i<"l LOI'glluelnal, C : (t!Jltjj[O) Tran.verso, Z: !m1iiol Througt> Thlcl<ness, R:~s· ;I;Jtoi450eg.lo lho Lo~c5naJ Ms
- r;;;2'fc; L t::aiS:l Gage Longv.. ·': S<lmm 'l'r£:-t~V-.~Rcd~. B: sOmm,'l.rt!itl;Ut ~ c: 7Cnvnlf.l~r.WitRectangu1ar,o: 70nvnJ~Mt.Uli~ROU'ld. E: aorr.m'I'JEitWI~ Recta.1gular, f: eo.-nmii.JOilWft R~d. C: 200rm1, B: 2'. 1 : a·. J: 5.65./50, 1< : ~./So
~N WJ Rll : ~0 Redrction of Area. Y R :Jl;!(J;J:t Yield RallO", ~ A:S'Ill Acc<plable, ~ f' : t:'"•H~;FULL SIZE, 2 : 2.5rr.m. 3 : 3.31m1, ~ : 3.33mm, s : S.Omm. 6 : 6.67rnm, 1 : 7.Smm. R : 6.7nvn, o : i'llMlZ.!il PlaleTilckno~. f lli 6f P :51of.~Jlfi Pro<:uet Anolysis.
l i!! 7j N:lt' Ncrmai!lld, Q:IJV,.:tl Ouonc:hed. T:J.riO!l, Te"l)ored, C R: Con1roled RoP.ed. N I C: NICProcessfTMC Pro;ess, C LC: CLC Proco~II.C Process. A R: As Rol&d, 'f'M K: Tt/11 Proc:ess/TMC Procos:~. N R: NorTT\)ItdngR~>'led ~u: r~~~~~" l'c
8Jtlr:cH-J.'
_ri
~~ s H:l!>!l:lt<ilill< Shoar l'racture. c r :.lhttn.ii!ii¢1 Crvslallnlly Fraelura. LE:~~lli Lateral Exoanslon AGS:t-;!.7':H' H~& Auslenile G1aln Sile FGS: 7::t 7·1'1-~ll! fernie G1aln Size, S R :Suess RefieveG'Posl V/eld H-<>..al Trealmenl
~~ ..t~C!;i~.R.I;:1.IlliiDECl.HJ!.l~ ~t.:l;t!±~l::i:t? "Cl!.!~~ n. i"Q.>~~l!:'!Ji €-:~JE u"C~ \.Q <: c of-Z!OJll, :1: 't.
=~
. ...--·-··-·- -...
0 WE HEREBY CERTIFY THAT THE MATERIAL DESCRIBED HEREIN HAS BEEN
;:;:~ MADE TO THE APPLICABLE SPECIFICATION BY THE BASIC OXYGEN PROCESS
=o( AND TEST ED IN ACCORDANCE WITH THE REQUIREU EH TS OF THE
ASME STA~DAROS ~/ TH SAT ISFACT ORY RESULTS.

-
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NIPPON STElE!.. &


SUMITOMO META!..

l", Sep, 20 14

To: Regency Steel Asia Pte Ltd


8Cross Street #24-03 PWC Building Singapore 048424

-~

f ' Sub: Addendum of Inspection CcJ•tificatc

Nippon Steel & Sumitomo Me!-al Corporation's Specification No.: RC84lA02QO


Ref No. of Mitsui & Co., Ltd. and Regency Steel Asin Pte Ltd : CFOOlXO, CFOOJOO
[llSpcction Certificate No.: A-56875, A-56876, A-56887, A-56888, A-62796, A-62797

Dear Si r,

We, Nippon Steel & Sumitomo Metal Corporation, hereby certify that the materia ls under the above
captioned inspection certificates have been produced in accordance with "NACE MROI75 /ISO 15156-2 :
2003 ANNEX A CLAUSE 2.1.2/ NACE MIZOI03: .HBN237 max".
* HBN237 ""r lffi.C22 according to SAEJ417

""'
Very truly yours,

CERTIFIED TRUE COPY


REGENCY STEEL ASIA PTE LTD

Jh' -'(113>, HI') -· . ... l1~-·· ... . . . .


Akira Shishihori (Senior Manager)
Plate Technology Dept., Plate Technology Div.
Nippon Steel & Sumitnmo Metal Corporation

Nippon Steel & Sumitomo Metal Co•·po•·ation

•,•l;'-' ,,·:~.:·::;.: ~:.- :· ·~~· · ·._.·.~·.· ~ : ._••• ··:- ~·-,;:,, ,,., ··!•.. _ . ; .~- ·.;. •'\ ·.·: _:_~-~·;. : ··:~.~ ...::·. ·· -·:;-";..:.....;~:.~.·-~-~·:.·.:
~ SANG GAR SARAN ABAJA
MATERIAL ALLOCATION
FORM NO : MA / INVENTORY I 001 REV.O
COSTUM ER : PT.THERMOCHEM INDONESIA NO · 01 / MANII/2017
JOB NO : P17-1022-3-4-5 DATE :11 /08/2017
No Desccription QTY Heat Number Status Comment
Req Act Visual I Certificated
OK IRejectl OK I Reject

- ----
PIPE
--
1 PIPE SMLS SA106B 101N SCH 40 X 6000MM 1 1 J5KC076 v v --
-
2 PIPE SMLS SA106B 121N SCH STD X 6000MM 1 1 68526 v v

PLATE CS

1 PLATE 11N 24<'0 X 6000MM SA516-70N 1 1 849L869- H7188 v v


2 PLATE 25MM 1524 X 6096MM G3101- SS400 1 1 PK11730301 - SK124 73 v v
3 PLATE 1/21N 1700 X 1260MM SA516-70N 1 1 62499 -673120250 v v
4 PLATE 10MM 1829 X 2355 G3101-SS400 1 1 K16872 - 672129 - 02 v v -
PLATE 1/21N 1380 X 1430MM SA516-70N 1 1 G4678- 774440214 v v --
r2·
- -- ·-

Distributor To :
1 PPC Dept.
2QC
3 File
.. F~
M~ch.
Inspection By Prepared By

~~-
Inventory Spv Inspector- -

REQ.BU SONDANG PE ,14,07,2017


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IJI~rt:O~IOn GEKTif/CATE fifE & TUBE WORKS
1850. KlNAiO. WA~AYAMA. JAPAN

CERTIFICA.tE NO.: WY'I1:1S<l4-\ll ./PAGE: DillE:. 2006-01-06 . /


CUSTOlffiR :i
ORDER NO.
SlliPPER :HIPMN STEEL TRADING CO., LTD. Ill li.!J 17M2209H 5PI05000112
CONMODITf :BLACK CARBOH SEANLESS STEEL PIPE
SHNDARD :API SL Gil X42 PSL I API 5l Gil B PSL I ASTN Al06-048 I ASNE 2004 SA-106 CR. B ,./
ASTN A53M-o4A I ASME 2004.SA-53N Gil B
SPEC!flCAilON :
/c~ / 4r V'
IHLL WORK NO. :WHI\7544 0. D. :273. 111111 W. T. :9. 30mm LENGTII:6000u QUANTIH:70pcs. IIASS:25·110kg

HEAT NO. PRODUCTS PCS. to"' CJ~o ·


0 J5~C076../ 70
HEAT TREATNENT:AS ROLLED
CHEI!I CAL COMPOSITION {%)
c s - B *U4 *VN tVI
Si liln p
t2
Cu Cr Ni Mo Ti v Nb *I L: LADLE ANALYSIS I
*I *2 t2 t3 P:I'RODUCT ANALYSIS
SPI!C. MIN. L - 15 29 - - - - - - - - - - - - -
NA.:t L 23 - 106 30 30 40 40 40 15 4 8 - - 100 3 !5 ·tZ: XlOOO

r MIN'. p
MAX. p
-
23
15 29. -
- lq6 30
-
30
-
40 40
-
40
~
-
15
- -
4 8
-
-
-
-
- -
100 3
- tJ: XIOOOO
I~ OtllElU.\00
('
mm llo.
J51iC076 V L 20 21 97 II 5 2 6 2 2 0 0 0 0 12 0 0 *U4:Cy~Ni+Cr+Mo+V
r zov'za v91 v13 v1 vzv s/ 2 I 0 0 0 - II 0 0
p 21 2:> 98 13 6 2 6 2 I 0 0 !) - 11 0 0 •VN:Nbf-V
•CEQ l

. SPEC. MIN.
fl
L -
tV 1: Nb~V+T i
'-
MAX. L 42 *CF.Q: C-1 Mn/6+ (C.r+Mot\'1
r - 15+ (Cu+Nil / i5
~~:rHtFIED
MIN.
MAX. p 42 TRUE COPY
HEAT NO. . .
IJ5J;C076 L . 38

L .
p 38 ..
r 39 .. . :

TENSILE TES1' HARDNESS TEST


1& Is I
I
EL
RV t4 OF SPEtili~
Tl>£STRIP
*I t2l t3 •3 % . 1-1/2' 138llllll
I I
SPEC. MI!l; L B II 290
MAt L B 1.1
M
M
415
620
;
28
-
C---: .. _ _..
C 24.8
WIDTH
GA.UGE LENGTH -----
(\ HEAT NO. 50. &IIlli
l51\C076 v1 L Bl M 340· . / M 517./ 41/ c m, \\INn OF 'iS
0. 5% EXTENSION
UHOER.LOAO
*1 D!RECTI ON
L:LONGITUOINAL
*Z SAMPliNG POSITION
B:MSE METAL
t3 UNIT

WE HEREBY CERTIFY TIIAT THE MATERIAL HEREIN DESCRIBED liAS BEEN IIANUFACTU~ED. SAMPJ.ED. TESTED. ANO INSPECTEfl IH
ACCORDANCE WITH ABOVE STANDARD AND SPECIF!CAliON AND SATISFIES TilE REQUIRENEtlTS.

- --· -·----- - - - - - - - - 1_~--~-- . --.


MANAGER. QliALITY ASSURANCE SECTION

C9rtif 18d ·rruo::' C ();:\:


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INSPECTION CERTIFICATE -0 SUNITONO METAL INDUSTRIES. LTD.
l'li'E-l lliBE WORKS
1850. MIMATO. WAI\AYAilA. JAPAN

CERTIFICATE NO. : Wl\~7544.-0\ PAGE: 1 DI.TE: · 2006-01-1)~ ·


-..
I
~
M:MPa -· 1
t4 LOCATION •1
C: CROSS Sf,CH ON ... j
FLAllEKING TEST:ACCEPfABLE
VISUAL l DINENSIONS:ACCEPTABLE
HYDROSTATIC TEST l6&0DltPa:A.CCEPTABLE
ENl0204 3. l .../· . • <

NACB NRO 175: SATISFACTORY ,,/':

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WE HWRY C!lRtlFY TIIAI !liE l4AlERlAL IIERillt ))ESCilBED liAS BEEN MANUFACtURED. S~).{PLED. TESTED. AND ·INSPECTED IN
ACCORDANCE !1Tll ABOVE STANDARD AND SPEClFICA.TlOM AND SATISFIES lllE RrQUIREWENTS. _
..
..

____L ~
MANAGER. QUALI'TY ASSURANCE SECTl ON

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••
TATA STEEL UK LIMITED A~.
Parle Street
Motherwel~ Mll 1PU
INSPECTION CERTIFICATE .1.02 f{u-. .,fD : O"«JI)II)
t(
· o.. t• 5/12/1;1
Tel: -1-44 10 1698 266100 ! oo~1•
C.rtNo.
OhL2/1 :1 / 01 2!iOG f0/ 1
AU.'I

TATA Fax: +44 (0)1698 266100 Ext. 227


In Accordahce with EN10204 3.2
Product ~anufacturGd undar a ,~anagament systero approved to ISO 9001 I' LATt REr G599
-- ·
Cut.omer ~ Tate StlaJ Rot No. AOISJWorU()rderiU•I'I'\No.
TATA STEEL lNTERNATIONAL (SING C$1:0605786 698620 363542/00 1
APORE) LTD Cutomvc Order No. -- ·-
22 TANvONG KLING ROAD PURSS00357. V1
SINGAPORE 628049
SINGAPORE Sg;oifit.~tion/Pro<iaet
SME SAS~GN-2013/ASTM A516M-2010 10/ 485 (+NB)(ASME I I PTA 2013 SA20/S;)

Cono!rnotTATA STEEL INTERNATIONAL (SING Impoc~... AU STEEL PLATE 6 . 096n X 2.438m X 2S.40~m Piece Wo i ght J .OJJ Tonnes ~ ll~f\('1

APDRE) LTD Lloyds Register EMEA "N"- Normalised at +910C for 53 mine.~
EXPORT TO SINGAPORE
SINGAPORE SINGAPORE

B061A10 OL ORDER MARKS . .- PURSS00357.V1/ SINGAPORE PPU 698 62 MADE IN UK


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KRA.KATA.u posco _ X\ Test Certificate Certificate No. : 150908-FPQSIN-001 0-0013
Date of Issue: Sep., 10, 2015

Order No.: Q8S1003525 PO No.: Q8S1003525


Supplier : PT KARYAWAJA EKAMULIA Commodity : !?LATE

Customer : PT KARYAWAJA EKAMULIA Spec & Type :-;uS:C-,3'1"0.1 SS!fOO.

Tensile Test Chemical Composition

YP TS 0
Size (II'>) ~
0
c Si Mn p

" (%) (%) (%) (%) (t.)

16X1S24X6096 i PK09941001·1007 3.501 : S1< 10666 T 324 450 30 0.1489 0185 O.SGA 00114 O.OM8
:" SubTOI<!I (01f) •- i 3,501 (kgi
16x1S24x6096
---"' 25X1S24x6098
i PK11714801-4803
l PK11730601·5003
3
3
i 4,200 ~SK12473
: 6.200 l SK12473
T
T
300
300
437
4.7
29
29
l
l
0.1424
0.1424
0.178
0.178
0.829
0.829
0.0102
0.0102
0.0044
0.0044

···-T~T
6 po.400(I<g!
~: ~
:

l f

• Posillon- T: Top. M: Middle, B: Bottom We hereby certify that tho material herein has been made in accord once with the order and above specification.
• Tensije Tesl Oireclion: Transversal, Gauge Lengd1: 200M(Rcctangular), This material h:ls been fuUy killed and made by basic oxygen process. This material is fine grained steel.
YP Method : Upper Point This material hes been made by vacuum degassing process.
• Division - L: Ladle Analysis Tes1 Certificate is Issued according to EN10204 3.1.
·Supply Condalon: As-Rolled unless otherwise Heat Treated.

Legal sanction can be imposed on forging. Improper use of product can cause safety issues.

Surveyor To:

KRAI<ATAU POSCO Jl. Nrika, No. 2, Kawasan lndus!ti Krakalau Cilegon. Banten, 42443, lndooesia <PAGE: 13 > Physlcat Te•ting ":"""'Loader Dlkdik T rlyadl
:
PT. SANGGAR SARANA BAJA
QUA LITY DOCUM ENT
CLIENT
PROJECT
:
:
PT THERMOCHEM INDONESIA
40Ft LECM SEPARATOR
- -- TAG NO.
:
- ~

----
JOB NO. -P17.1022
- - -- -- --
--- -- -~
-
: :
CUST. PO. NO. 002fTCI/LB-O-VII/2017
--- --- - - --- - DATE
:
16.08.2017
- -- - -~------

REPORT NO : 02/GRIR/OBNIII/2017
FORM NO : F.380.WS-3.034
~~- - - PAGE 1 OF _1 _
- -- -~
-
:

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'L SPEC HEAT NO. CERT. NO. DATE MANUFACTURE
~QR'C ACrL PLATE NO. DIM IDENT PHYS DOC STATUS ORJGINAL MARKJNG

Square Plu~ liN I'IPT 3000LB SA-105 ,J ., ,J


"
01 8500123441 2 2 SAI05 3486 120422 02 20.2012 BOTH-WELL ACCEPTED

v
02 ANGLE 5MM 50X50MM 6M 8500122432 9 9 SS400 Bl16 271/MTC/QCNII/2017 31.07.2017 !SPAT BUKIT BAJA
" " " ACCEPTED

03 ANGLE 8MM IOOXIOOMM 6M 8500122432 9 9 SS400 4545 271/MTC~IX/2016 31.10.2016 !SPAT BUKIT BAJA
" \

" " ACCEPTED

04 PLATE 501\.uvt 5FTX20FT ,.


8500122194 I I SS400 p 10102 GDS-QC-2017-0204 19.01.2017 GDS
" " " ACCEPTED

,•
05 FLANGE SORF 121N 150LB 8500123041 2 2 SAI05 239142.V 001289/1 24.05.2016 GALPERTI
" ,. " " .J
ACCEPTED

06 FLANGE WNRF I O!N S/40 150LB 8500123041 8 8 SAI05 239150.V 03864711 09 09.2015 GALPERTI
" " ACCEPTED

07 PIPE SEAMLESS SISTO 161N 6M 8500123041 1 1 SA53.GRB 7-09620 PI 61200311-000 09. 12.2016 JFE ,J ,. .J .J ACCEPTED

.J ,,
07 TUBE 3/81N 2. 11 THK 6M 8500123040 I I SA213-316L E49774 SK20 14-M 126926{2/3) 14.07.2014 SAKAl
" .J ACCEPTED

,,
08 PIPE SEAMLESS SISTO 101N 6M 8500123042 1 1 SA53.GRB 970536 01/17/01436 07.04.2017 TENARIS
"
.J ,, " " .J
ACCEPTED

09 FLANGE WNRF I OIN S/40 150LB 2500004228 2 2 SAI05 16/45316 2016-C MFF-04321 29. 10.2016 MFF

.J .J
" ACCEPTED

10 FLANGE WNRF I OIN S/40 150LB 2500004228 6 6 SAI05 15/40513 2016-C MFF-00922 02 03 2016 MFF
" " ACCEPTE D

II ANGLE SS400 9MM 75X75MM 6M 8500123090 I I SS400 223 1 105/MTC/QCN!12016 26.07.2016 !SPAT BUKIT BAJA
" ,J .J .J ACCEPTED

~co~·
VV\~ ~
";t:sy REVIEW I WITNESSED BY : REVIEW I W ITNESSED BY : REVIEW/WITNESSED BY :
REMARK MEASURING TEST EQUIPMENT

I SIGMAT

2 UT
10411105 (DOC-01)

UTG-02 ( 10627300)

lnvenlory SPV QC Inspector CLIENT TPI AI 3 METERAN CPM05


MILL TEST & INSPECTION CERTIFICATE
ACCORDING TO EN 10204 : 2004 3 .1
CUSTOMER
CERT. NO
ORDER NO
INVOICE NO
: PT. KARYA PRIMA SUPLINOO
: 120422 .
: IMP
BW01110005123
L/C NO :
DATE :02/20/2012
PAGE 29 ORIGIN TAIWAN
A ®
we site:~://www.bothwell.com.tw e-mail:bothwell@www. o we .com.twor ox 0 e .com.
BW RAW MATERIAL SPECIFICATION FOR INSPECfiC:
ITEM fiT.CD. DESCRIPTICN QUANI'ITY
HEAT 00. MATERIAL FITTII'KJ SURFACE DJ
183 3587 J22604 HEX BUSHING 2"x1-l/4" NPT 100 PC
ASTM Al05N -05
186 3486 .., 320065 SQUARE PLUG 1" NPT / 150 PC ASME 816.11 - 2009
ASME SA105N -A08
187 3293 314824 90D ELBOW I /2" 6000# NPT 98 PC GOOD GC
187 3632 323492 90D ELBOW 1/2" 6000# NPT 202 PC
189 3618 323491 90D ELBOW 1" 6000# NPT 108 PC
a!EMICAL illMPOSITIOt~ (%)
ITEM
BIY c Si Mn .P s Cu Cr Ni Mo v Cb(Nb) N Al Ti Zr CE
MATERIAL SUPPLIER
.......
Min fiT.CD. - 0.100 0.600 - - - - - - - - - ~./
~

Max 0.350 0.350 1.050 0.035 0.040 0.400 0.300 0.400 0.120 0.080 - - .G~ ~
~· """ ,~· '
183
186
3587
3486
0.200
0.200
0.180
0.200
0.820
0. 830
0.021
0.013
0.012
0.006
0. 150
0.130
0.110
0.090
0.070 0.020 0.002
0.050 0.020 0.002
0.001
0.000
-
-
-\
( " ~:!Gl
~.,

\-.~ ~,:
F
187 3293 0.200 0.200 0.850 0.018 0.019 0.190 0.090 0.070 0.020 0.002 0.001 - \ -~~

~~51.
,, -
1.·
,.
187 3632 0.200 0.190 0.840 0.017 0.013 0.130 0.090 0.070 0.020 0.002 0.001 - '· -
189 3618 0. 200 0.190 0.860 0.023 0.006 0.150 0.009 0.006 0.020 0.002 0.()01 -
. HEAT TREA'ThffiNT ADDITIONAL '!EST/ REMARKS
MECHANICAL PROPERTIES COi'iFORMS TO NACE MR0175-09 / MR0103-10
ITEM
BW T. S. Y. S. EL.
R of A Hardness Charpy Impact S'IEEL MAKING PROCESS : ELECTRIC FURNACE
HT.CD. (KSI) (KSI) (%)
(%) (HB)(AVG) OF I o·c NORMALIZED
Min 70.0 36.0 22.0
30.0 - M!N./AVG. I ( Joule )
Max - - - - 187 1 2 3 AVG.
183 3587 75.8 56.2 34.8 64.5 141 141
186 3486 76.4 48.4 35.4 63. 6 141 141
187 3293 73.7 45.9 35.2 63.8 140 141 86o·c A.c.
187 3632 77 .0 54 .6 33.8 64 .5 143 143
189 3618 74.2 55.2 34.6 64.5 141 141

c.';· Hv• d0 Y:(-~


WE HEREBY CERTIFY, TifAT TilE MATERIAL DESCRIBED ABOVE HAS BEEN 1ES1ED AND COMPLIES WITH TilE TERMS OF
TilE ORDER COOI'RAcr. j#""~ - 0 T
· · ·-~- . . ··-- ..... -··
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I Q. C. MANAGER INSPECTOR
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MILL TEST CERTIFICATE
188-FM-QC-05

Customer PERSADA NUSANTARA STEEL Mill Sheet No. : 2751 MTC f QC f VII f 2017

Contract No. . - Description Baja Siku


Date
31 f 07 / 201 7

SNI 07 2054 6jP41/ JIS G 3101 SS400


Delivery Order N0.: SJ 2840016158 Specification : Shipper :

P.::
Quantity
Chemical Composition Yield Tensile BEND OF PROPE
SIZE Length Elongation
NO. Strength Strength
(mm) (mm)
Pes Kg T
c Sl
X100
MN p s Ni Cr v % Inside Radius
/l
X100 X100 X100 X100 X100 X 100 X100 2
Kg/mm Kgfmm
1
8
0
45,78 23,80 1,5xT
1 50X50X5 / 12000 566 - 8116 17.00 18,00 50,00 4,50 3,90 31 ,27
32,31 43,47 24,79 1,5 xT
2 50X50X4 12000 550 -· A103 18.00 19,00 53,00 4,30 3,60
=========== :::===== ======= F======ll 11===::;:::;::;:;::;: :::::::::;::==-== ======== ------- :::====== '======= ======= ======= F=====-""' ======= ------- ======= ----
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Bekasi, 20.

T =Thickness
~Buk< Baja

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MILL TEST CERTIFICATE


188-FM-QC-05

Customer PEBSADA Mill Sheet No. 271 I MIG I QC I X 12016

Contract No. Description Baja Siku Date 31/10£2016

oe rtvery 0 rd er N0. : Q l Specification S~IQP054 61e!lll JIS ~ 31 0 l ss400 Sh'1pper :

~
Quantity BEND OF PROPEf
Chemical Composition Yield Tensile
SIZE Length Elongat!on
NO. Strength Strength
(mm) (mm)
Pes Kg T
c Sl
X100
MN p s Ni Cr v % Inside Rad1us
Ar
' X 100 X100 X100 X100 X100 X100 X100 Kg/mm 1
Kg/mm' 81
0
v
1 100X100X8""' 12000 200 - 4545 21.00 18.00 52.00 3.40 3.00 2.70 4.00 . 31.84 47.59 26.87 1.5 xT 18
2 120X120X10 12000 130 - 6673 20.00 17.00 52.00 2.00 2 .30 - 32.00 - 28.14 50.18 28.14 1.5 xT 18
=========== ======= ======= i=======ll II======== ===:::=== ======= F======= ======= !:======= F=======: ======= ~======= b:..--==== ======= ======= ----
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SUrOboyo- ll'ldonesto ~~~ ~~~~ .
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E-mail : oolportl@galportl.com • ,,...,.v.gulpeoU.eom
SOVEREIGN PLAZA BUILDING, 6TH FLOOR
CERTII'ICATO 01 coLLAUoo·---EN10io4 NS.ORDINE IINTERNALJOB 12430 JAKARTA SELATAN- INDONESIA (10)
;
TEST CERTIFICATE EN 10204 160775 '
..;:;,:.:s...._~~;;.-- --- 3.1 '
- -- --DATA(DATE - - - -- --··--DMAir5JiTE ---
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DESCRIZIONE I OESCRIP'rtON

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-·-·----~-
ACCIAIERIA
<ITEF.lMilL
11

239142. V/29 \1../'l VENET£ SPA A

1lf ;/

- · - - -- - - - - - - - - -- , ____J _ _ __ _.__..__ _ _ _ _ __
ANALISI CHIMICA I CHEMICAL ANALYSIS
-r----
1 1 c% 1 MN% 1. st% P% s.~,cR•.~> Nl% Ma•A cu~
0,245 0,0080 0,0090 0.125 0.096 0,024 0.106
c 0,240 0,0060 0.0050 0.120 0,095 0.025 0,105
- 1 - - 1 --- 1-- --- --· -·

c = ANAus' DfrR.aoono 1 c'HECI< ANAiJSvs.-

.=Copper+Nicke l~Chrom1um+Molybd.+Vanadium CU+NI+CR+HO·t·V


:..chromium + Molybdenum CR+MO
:"carbon Equivalent Short Formula C+(MN/6)
."'Carbon Equi va1ent Long Formu1a C+(MN/6)+( (CR·I~IO+V) /5)+( (NI +CU) /15)

CARATTERISTICHE MECCANICHE I MECHANICAL PROPERTII:S


--·-'---- ----- -- .
- - TRAZIONE I TENSILE RESILIENZA I CHI\RPY TES'r '
-- - -· --
TIPO OIAMETRO SEZIONE LUNGHEZ7.A TEMP. ROTTURA SNERVAMENTO ALL. CONTR. TIPO TEMP. ---:~~--1 0UREZ7.A
IARDHESS
T'IPE DIAMETER AREA LEtiGHT TEMPERA1URE TENSILE YIElO ELONO~ REOUCT.~ T'IPE TEMP. VALUES
mm. mm. mm. c Ha Ma -- - ·- - ,_ .HB\<1 _
s 12,50 122,70 50,00 20 485 250 22,0 30.0 I·' ax. 1B7
0 12.50 122,70 50,00 20 522 325 30,0 67,0 15 8·160

'
li;.' Gnp·,,

. . I
[C
I
L__ .. ···:'··_· j_ -- · - ·
TEl NOTES
-- ' : CHARPY SPECIME 10 x 10 x 55 IT Ill
=
0 OTTENUTE I OBTAINED
S:STANDARD

NOTE GENERAL II GENERAL NOT s


TRATTAMENTI TERMJCII ~I EAT TREATMENTS
Normalized at 900 dgr.C for 1.1/2 h.-Cooling from 900 dgr.C in still air . FINITliRETROUGfiNESS·- - - - ·-· ---- -
FSf4cRa = 125 AARH

STANDARD

~ 816.5 £0.13 loch STO

- - - -- -----·-- - -·· · - - !
lTE/NOTES

- - - - - - - -··--·-- ·- ·--
DATA COLlAUDO IN~~OUAUDAT~SiN"f.""" · -- ·
\RCHIO 01 FABBRICA
"-OEMARK @ INT. INSPECTDI.lE _ _jNT. ItlS~r
Cor1ifiod Quallly Monagemont Systom ISO 9001
Lloyd's Regi•tor opj)(oval cer1ifiC81e No: LRC 016021210MS/UIEN

frE'UFFICtAtEDICOLLAUDO
:pS:i"'Ttt'W 1\liT'-tn!:JITV
1710112017
. D~~-1E::)"I
~/
. -.. - --
Cenlned OHSAS 18001 - Buroau Veritas carlificato No: 1!'257976/UI<
Cerlifiad ISO 14001 - Buroau Vmllas cer1ilicale No.: IT2622161UK
·:;:..:.:.;... ---=-:-oFFICINE NICOLA -GALFERT! E F IGLIOS.p.~\--:-- - - · ·--~ ---- -· - - - ·-·-- - -
sFtT ru:. ~\~e ::;~:;:;s· '----:---1
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~ .:; ~~-~~ATE --- ~; 161278 I
• • • .- '·'j' •. . 3.1 I _______L
'fiFICAro'IM.T.CERllFICATEN. - - - - - - - DATAIOATg---,V60ROINEIYOU;:;R-- - - - - ----oATAiooE' _ __ ---~

038647/l 21/10/2016 IQQQQ146-I (STOCK)


- - - - - - -OESCRIZIONE
-- I DESCRIPTION ·-
09/09
., ________ __
.....,... /2016 1

~
S/ITEM QUANTITA' SJA MATERIALE I MATERIAL N' COLATA I PROVA ACCI AIERIA
QUANTITY HEAT N'/TEST N' STEEL MILL
--- -
i/016 10" 150 HN RF STD ~105 Bl FSF4 200 s ASTN/ASNE SA105N 239150. vf2ti:Z: VENETE SPA A

)'"\

itt\
ANALISI CHIMICA I CHEMICAL ANALYSIS
-
C% MN % Sl% P% S% cox s .t
CR 04 Nl% MO% CU% V% SN% AL% NB% Tl% N% H_!.___
0.173 1,240 0,221 0,0100 0,0100 0,147 0,148 0,027 0,167 0,020 0,008 0,0280 0,002 0.012 0,0102 0,010 0,0002
c 0,163 1.223 0,199 0,0101 0, 0079 0,164 0,140 0,036 0,162 0,017 0,008 0,0384 0,002 0,012 0,0102 0.010 0,0002
0 X AS.t CAA' ii4.t Pix FC.t FL.t
. 0,001 0,004 0,0007 0,5090 0.174 0.379 0,43
jcj o.oo1 0,004 0,0007 0,5190 0,200 0.366 0,43

>TEl NOTES C - ANALISI 01 PRODOTTO I CHECI< ANALISYS

~Copper+Nickel+Chromium+Molybd.+Vanadium CU+NI+CR+MO+V
l=Chromium + Molybdenum CR+l10
:=Carbon Equivalent Short Formula C+(l1N/6)
L=Carbon Equivalent Long Formula C+(MN/6)+((CR+MO+V)/5)+{{Nl+CU)/15)

CARATTERISTICHE MECCANICHE I MECHANICAL PROPERTIES


--
TRAZIONE I TENSILE RESILIENZA I CHARPY TEST •
t
TIPO DIAMETRO SEZIONE LUNGHEZZA TEMP. ROTTURA SNERVAMENTO ALL. CONTR. TIPO TEMP. VALOR! OUREZZA
TYPE Olo\METER AREA lENGHT TEMPEAATURE TENSILE YlELD ElONO f• REDUCT.% TYPE TEMP. VALUES HARDNESS
mm. mm. mm. c Mpa Moa HB\~
--
.s 12.50 122.70 50,00 20 485 250 22,0
31.0
30. 0
69.4
Max. 187
159-163
0 12,50 122,70 50,00 20 527 326 It
'
- ll{i;

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40TE/NOTES • = CHARPY SPECIMEN 10 x 10 x 55 mm
0 = OTTENUTE I OBTAINED
S:STANOARD

TRATIAMENTI TERMICI/ HEAT TREATMENTS NOTE GENERAL! I GENERAL NOTES


#
FINITURE I ROUGHNESS
A Normalized at 900 dgr. C for 1.1/2 h.-Cooling from 900 dgr.C in still air
SF49Ra ~ 125 AARH

STANDARD
~1 c ASME 816.5 ED.l3 Inch STD

NOTE/NOTES

=~~~~~ FABBRICA @ DATA COLLAUDO INT. co~~-


INT INSPEC CertiOad Quality Management System ISO 9001
INT. INSPECT DATE

21/10/2016 ~.<J'llll[).W - Lloyd's Reglsler approval cortilicate No.: LRC 0160212/QMS/U/EN


Certified OHSAS 1B001 - Bureau Verilas certificate No: IT2S79761UK
!-;::-:_ .... . .........,..,,.," '"'. ,..;.... , A tt nn ,1'/ ./ Certified ISO 14001 - Bureau Veritas certificate No.: IT26221G/UK
.

INSPECTION CERTIFICATE .J; JFE Steel Corporation


nil r.~ WOR!i!:
I. K~7o:H'Liki ..,,.,..._, 1-r:h•'ltlh!, l!m~iu-{:it r. ·\u·h i Pl-.,f. -&iT->$6li
JF E .lo1>0n

Dule : DECE.IIBER 9. 2<)16 p -· ':t.. ...


Certificate No. Pl6ti!00311-000 !Invoice ~o. 177-562:l IJFP- Code IS701
Order No. 61'01TSI'-005 I Shippor' s Reference No. 1223 ..
Ship£t?r OKAYi\ &. CO., LTD.
Customer PL !l!TRA GALPEI!Tl
c,\RBON STEEL SEAMLESS PIPE
Commodity
Specification API 5L B PSL!/x-12 PSLl/ASUI A53 13/ASTM Al06 B/ASME SA53 B/ASME SA106 B (45TH EDITION
/45TII EDlTI0~/2012/2015/2015ED/20l5EO) 1680 psi/NO~ , ..
··- .. .......

Size 0016.000~ X 0.375" X 19.69' .::~~/


Project Name ~
hl"-tl''
·-· '• ... ~.·
Construction No. !Shit> No. I .a-:--
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Reference No. I t:
Customer's Control No. 1 I ·:~, ...: ~I{
Customer's Cont1·o! No.3 I .. ~
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}Quantity 21 }Mass 11, i3~ k1< (25, 880 lbs) (Total Leogtlt ~-~. · ·•·I· ~·;;.

-...
MFG. No.
53556-01
53556-02
Products
17
4.
(E) Steelmaking: East Japun \lurks in the Konto district. Pipe JJJasmfacluring: Chita Works in tlu~ Chubu distrid.
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~-:,.,J 1\'E HEREBY CERTIFY TIIAT TilE IIA!ERIALS DESCRlllED HEREIN HAVE BEEN MANUFACTURE!l, TNSPECTED liND TESTED
·-i~· .1·1n""~:~ ·,~;; JN ACCORDANCE IVlTH THE COSTO.IIfiR' S SPliCIFlCATitW(S), .AND THI\T THE\.' SATISFY THE REQIJJRElleNTS.
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INSPECTION CERTIFICATE 1"''~
,;;;_iJ)&
:~
JFE Steel Corporation
!JilT.\ ··1~11\:'
JF E 1 . 1\lr.t:t•i ~'ti-..:hn
J:ll':lll
1-d,,.-,.... ft.,:uiwCl~"-"h·hi Pt~L t7tH~ttll

Dat u : DEC.:E\IllER 9. 2lll6 PuMO 2/ 4 ·


Ce1·ti ficote No. : Pl61200311- 000
Order No. : 6To nsr-oos ..:
Chemical Compositio11
- ('J-6}
.. -
11[7G. Nu. c Si Mn p *1 s *l Cu Ni Cr Mo
- ,'•I;
:-
:~a !lax I. 28 120 30 30 50 50 50 IS *a: Stnndard Spec. (SLB-PSLl) -:
.:
Min L
llax P
Min P
28 120 30 30 50 50 50 15
Sampling Position : Base Metal
·•
..
~ ·- ~
·
,,,_.
r-· : . . -l.
..
*b MaxjL 28 130 30 30 50 ~-
50 50 15 :t<b• Standard Spec. (5LX4Z-PSLI)
!lin L Sampling Position : llase Metal
.:. '· -~~ ~,..."
"

11ax P 28 130 30 30 50 50 50 15 ·.·


.. f:,
:~;!'
Min P
-· .. '..:.. ..... .
*c llax L 30 120 50 '15 40 40 40 15 *c: Standard Spoc. (ASTMA5:lB)
'0,.:1"

~r~
Min L Sampling Posi t ion : Base Metal ~:~-"
. ... ~ ..
~.
.~~;, ,.·

Malt P 30 t20 50 4.5 40 40 40 15

- (
llin P
*d !lax L 21:1 118 35 35 40 40 40 15 *d: St11ndard Spec. (ASTMA106B)
Min L 10 29 Sampling Position : Buse. Metal
Max P 28 118 35 35 40 •10 40 15
MinP 10 29
*e Max L 3Q 120 50 45 40 4.0 •10 15 *e: Standard Spec. (AS~IESA53B)
Min L Sarnpl ing Position : Base Motnl
Max P 30 120 50 45 40 40 •10 15
MinP i'
I
*f Max L 28 Ll8 35 35 40 40 40 15 *f: Standard Spec. (ASliESA I06ll)
Minl 10 29 Sampling Position : Base lletal
Max P 28 118 35 35 ·10 40 40 15
Min P 10 29
:f;g Max t 118 *8: Customer Spec.
Min L 29 Sampling Position : Base llet.al
Max P 118
Min P 29
53556---01 L H 20 110 6 2 1 1 3 1 L : Ladle Analysis
p 13 21 109 6 l L 1 3 <1 P : Product Analysis
p 13 20 109 7 1 l 1 3 <1 CEQ! (IIW) :C+Mn/6+ (Cr+Mo+V)/6+(Ni
53556-D2 L 15 23 110 1,1 2 1 2 4 l +Cu)/15
p 13 22 108 13 1 1 l 4 1 2N.IH : V+Nlt
~
p 13 23 109 13 I 1 1 '1 1 3NIII,Nb•v+Ti
MFG. No, v Nu' Ti B *1 CEtJl 2;>181 3NBI 5CU1 5C1J!'C"•lloOV""ONi ~ REVIEW •
*a Max L 1 6 [5 I~ OAT
MinL
Max P
Min P
1 6 1.5
*1 : XlOOO
Others : X 100 ..
Oo*
N

~
0
*b Malt L I 15 Af~ 9c El''\'
Mini.
Max P 1 15
'o ;:H,..
Min P
*c Max L 8 100
~~J- , .:,f~:~-
,.

j.:;' . ·-
Min L
llax P
Min P
8 100 u ['..
1:;-:.~ :~· *d Max L 8 100
·.~'··r· \ Min L
Max p
'"" ...+.
,.i;..; ,,. Min p
8 LOO
' . ,,. . . ,.. ..
,.. ., ... ....
-~
:y;. ·-/t"1 *e Max L 8 100 '
~--~;tr : iA GAi. ~EflT '
··. Min L
!!fi ... Max p 8 LOO
.1:,
r.:r.: ,., Min p
*f Max L 8 100 To be continued.
-:;;;-._ ;~:~..,
WI! HI~Ufl!Y CERTIPY THAT Til~ ~\TERIM.S llESCRIIlED HC!Uilll HAVE BEEN MANUFACl1JRIID, h'tSPEC'fi:'D At\'D TI!STED
.
·:~:> -~ ·:~:;::··· IN ACCORD1\NCF. 1\'ITIJ 11Jil CUSTO.IIE.R' S SPEC!I'ICATION(S), 1\Nll TilAT THEY SATISFY T!ll! Rl!QUIRE!IENTS.
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INSPECTION CERTIFICATE · <·\~


,>:"yr·
~if
JFE Steel Corporation
llliT.I tCll(h,
JFE :. Ka\?U!Iui<i-:ho 1-dll')fAtt,lhu:d!l
Japnn
Ci:.;:~ .·U ~,hi Pr,.f.·l'i5·S6ii

Dal~ :DECEMBER 9. 20Hi Pag" 3/ 4 ~'-;--

Ce.n .ificatt• No. : 1'161 200311-000


Order No. : 6TO lTSF-005 -~·:.
~~

Cberdical Composition (9G) ;~-


MP'G. No. v Nb Ti B *l CEQ ! 2NB1 3NI:Il 5CU1
Min L ~*...:• ... !".:
l.lux: p 8 LOO -
Min P ~-.
i.
*g Max: L 42
!C~.:
MinL
Max. P ,12 ..( .) ',

..,
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Min P ',olk.,
~

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53556-01 L <l 4 I <t 33 5 6 7
p (1 3 I (I 32 4 5 7
-- :. '~ ~;::
7:1 ;~--
,,
p (1 3 I <L 32 4 5 7 . :~-~~

53556-02 L <1 4 I (l 35 5 (j 9
p <1 3 1 <1 32 4 5 8
,....- I' (l. 3 I (l 32 4 _5_ 8 (
Tensile Test
MFG. No. vs Variation TS EL(~)
*a ~lax *a :Standard Spac. (5LBX42- l/A/SA53B/i\/SI\l06B) 1
,\[in 42100 60200 28 Srunpling Position : Base Metal
Direction : Longitudinal
Type of Specimen : Strip 1-L/2 inch

Unit : 1>si
G. L. : 2 i.ncb I
Kind of YS : 0. 5 % Extens ion Under Load
53556-01 5221<1 7150,1 37 Unit : psi
53556-02 5308•l 7<1259 33 II

Hardness Test
*a Each IMax 22 *a:Customer Spec.
IUin Sampling Position : Base Metal
!Variation Method : IIRC
MFG. No.

53556-01
II I
(1)
Outer
(2) (3) I
I
Avg. (l) (2)
1
Mid
(3) I
I
Avg. (l ) (2)
Inner
(3) I Avg.
I
V.Av~

53556-02 I T l 1 1 J
Flattening- Test GOOD
N. }), E. Customer Spec. :MLFT
ML.FT:GOOD
Hydrostatic Test Standard Spec. (5LBX42-1/A/SA53B/A/SA106B):
1680 psi X5S
1680 psiX5S GOOD
Visual & Dimension GOOD

.$:,..,;, 1 ·~ i].· Remarks


~~ r,:;:;:r,I!~!N;::~~02~0~4:...:-3:::-.-:-l----------------------------r-· ----------..
~,~·;;., !IR0175/0103/1S015156-2 IIARONESS 0IRC22 MAX) : GUARANTEED
.. NACE
1
I
·,-!.- .. DELIVERY CONDITION : R
:~-~ ·' ./i BEVELED ENDS : ASliE 816.25 FIG2(A}
, .!!~ r>- MLFT ; OD SQUARE SHAPED NOTCH 5~T GOOD
¢ ..~ MLFT : ID SQUARE SH•\PED NOTCH 1OlT GOOD '+--
,..;.,1 . Data indicatl.'d in US custo~rr units were convel'ted frolll data measured in SI units.

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IVH HEREBY CaRTIFY THAT TilE MATERIAI.S DESCRIBED AERE1N IIA111l BEEN &WI'UFACTURilD, INSPECTED ANIJ TESTED
;;:',- ::~t.~:. ··: IN ACCORDANCE Willi THE GUSTmiER' S S('EClPICA!lO.'~ (S), AND THAT Tfii!V SATISFY TilE REOUIREliEiiTS.
,,.
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INSPECTION CERTIFICATE (· .. ·'t'?(\


:fJJ,•;
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J FE Steel Corporation
<lilT,\ 1C•fil\:i
JFE I. K<~('lt-;Hit.i ·da•' 1-chf ·o:•·~. !lanrl~-ctty. Aids\ 1-'r.-t. -rn;.-~61 l
J.1p~1n

Date :flECEi!BER 9. 2016 Pnt!<-' ~I


Cenificatc N<>. : P161200311- 000
Order No. : 6TOlTSF-005 ""'
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"' ": Jhis Inspect. ion Certificate con be checked with the Q,~ code. http://www. jfe-ste..Lco, jp/ell/llliilshe.,t.htllll
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\I'E ll~llliDY CERTIFY IHAT THE lh\TERIAI.S DESCRIBED HEREIN ILW!! BEEN" MANUFACTURED, INSPECTilO' AND TllSIED
~-~tl, rtl ACCORDANCE WITH Tllli CIJSTQifER' S SP!!CIFit.hTIO,'I(S), Mm THAT THEY SI\TlSFY Ttl!! JlEQUTllllliOOS.
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Cu~lomer ~ MIKI· JNDUSTRIES.LTD.,. Gera(\fiqate N,Q•. :
lr.riJlH.5r~;Jill:~·?..l­ ~.fl:!:f-)3!3
cu$tom.et' s Control No, : Q6.~!! · 9r I.s$ye ; 21-S~P.'- J·1 v
tl:::tiN%
Or.der: No. : JK0.01/2-J 4

mm
Sp<leification : ASTM A269iA2l"3 A.W. 'fPJl6/3t6L
~.~~~mtw~~m ~ jji-~-!A 1162-1
Pho~e :. b27b-76·_:a056 '
Address:
No. i i 6~- i Iyoku Sakni.
CQLb DRAWN SEAMLESS TUBES Fax : 0270-76·-00.8 6 ls!!~al\i-S.\li r:;~nm~ Pr€'.1~. Jar-
ANN~ALED AND PlGKLED /O.D.POL.ISHED/with QE~T to ENf0204/3.LB E...:MB.'ii : al{j:..·sakai®m.Ji.bigtobe,rie
. . . .. .. ..•iP ~

(l)
51*~ {b $: Jj~ £- (j)
if&1lk ¥Jtiil ~atf~j} ~iB'% Chemkal Com osition .%
·l· #;; Terysion Test
Quantity. Mass !nspe.!.J:-
Size
tfon No.
Heat No. iruli,J . ~ 15lt~9i~ c Si M.n p S' Ni Cr Mo
Y.S.. T.S..
PCS Kri' Moa Moa X!OO ><Jbci X.J.OO X:lOOO X100(1
1/2" X O.IJ49," X .6M TOB 2.31 A14-9-6 ESSS29 5.73 '$4 84 H 2.~ 4.S: ..:~.·
106 25 1,26.1. Pl.l . ·, 256
- - -1·- - ---'1-~-+---l-.....:....,:.:.. . .:...; ____,....., ..-----·
4. -~----,-··~ ........--·---- --, - -·- - -····· .__582
. . . . ..------t-· . . 278
---,......~-·--'!' .. _ . :. 56
--·-"'"·" ·- ..... ...83_..... :• ................ ·· 1-.... - ·· --··""•...
~ ·-·~-. ·-·--· d----- ... ---··· .. :. .... .. . . .~:-.-- :
1;2" x o.049~· x 6M . 1'42 3o4 · A1 ~-9-6""i E5~J~z . 2as 526 ~'3 a2 3 1214 1756 · zag
H l.'r ·as. 52 25
· - .... - r---....:~-+---+---:--+--~-f---1--·-+----+--+-~--t--- .. -- - - - - ·-----:--..,..... :..

. . ------- - -·- . . . ·- -· . ·. · ___ .


~SIIEB 2'1,0 545 55 83

--t
3/8-· . .

3/8"
X

X
0.083"

0.083"
.- ......_.
X

X 300
6M

708
~ 00 236

......:----~--=~-~---···- . . . . . .·---· ~~=-= ~--·~--~~: ·:.-~.~--·~~


814- 9._5 . E49'774 .,.v 2S2
___ ....6[Vl--------------------------- ......
A14-9'- 13. .. E59142

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. H.
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·- _ __ ------
. 250 5sB - · .. ·--5-4-.5-+-8-3-.......~---l--H-+-1-.4-.-+-3-8-+- .
5-2 '-+-2-5-i:---liM~ -1;5'~

2,2
--·--~
7~
·~
. 4~. . 26
------·-
.~-
.................. ___ .._...
. .· 11()2 . 0 .!J4
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. 209

202
f'€)LJSI IEQ 290 577 . 56 .82
..... ___,... - ............, - ------ ·- -·----"··-· ............- ·-·+--.......,_ ........ - ..._,_.. .., .....- -...... -·-- - ·-· .... ··- --- - ..·+----1 - - -· ............... _, .....~.............. . . . ... .
1!4" X 0.049'' X 6M 21)0 . 191 8 14-9-11: E51629 251 580 56.5 82: H 1.8 49. 106 . 27 1261 1'71'2 256
__..;.___ _,......... " -- - - f -..-..:_ .. ·.-'·---·.·.: .. ..;__.__
.. -.,.t- ,.,.....·- ..........--:-- . -.,..---1---:-:.....-t---1--1---'t---"~ """'·-·-rr~-11--- ---·: ·---·-·: .
256 572 55 132:
Spec. Min. 205 515 35 1OO!,l . 1~O.Q, 200.
Max. 90 3.5 100. 30' 1'400 l800 . 3'00

''
!\!iKtml & Dimerisional lnspectio~ iii~··Des.trl,\ctive lnspe4t~o!i. f:latte~:~inl.l' Tc~~ -~~~ 1i:~..I.~~~. . _--~~~~iim. i:!.~~..:Tr!!~~~!li. . NACE ~1RO.l75.-99 Hard,n,ess
. . . _._. _. . . ~------·-~·-:-- ·--.·-·---:--:-~--..-.... ·-4- . . .--·-
. Go9d . ET=Good Good Goqd wsot:M.o. ,/ ~
No1c {1).(2) : .J:ieat Ntuilbei' ani! Chemiclil Comvosition aie p-iJs'ied from MiU M~l<er's ~er'tiijca(~.
No1~ (3) : .H(P=t#if!l~tlff.l1;p,~~ lie~~ Analys.is I Prpauc.t·.Andlysis. _ .
.l:~~t:£~ ,fM:t, 11!.iJ:m ~~m4t.:*-t=.t-;tf:t;~.R~~~ "(!l\l!~~.tt, ~.Q)~>*lii:~z~~-\f: '---tv ~Q::.c'S:--l!iE'F!fl L"£-T. ·
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WE 1:-)EimBY CERTIPl. THAt . . rtm . MATE~ ;,
D.ESCRtBED
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HERBiN.
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'M;1nagC'r ufQ'C'S.ecliOI) T.O\l~)]ii_lu,
l-IAS· BE.EN MADE 11\J ACCORDANCE WiTit.l . THE RULES OF TI-lE CONTRAC~.
0

- Tenaris
-- INSPECTION CERTIFICATE
CERTIFICATO 01 COLLAUDO
(UNI EN 10204 3.1/ISO 10474 3.1.8)
Number I Numero:

01117/01436 .
Oat" I Data: April 07, 2017
1 ~a~e~Pagina:
Dalmine SpA.. - Oalmi oo plant
P1aua Cad,Jti 6 Luglio 1944, 1
24044 Do nine (BG) -ltllly
+39 035 5&) 111 tel
+39 C35 !r.'J 3827 !ox

Customer/ Ciente: PT. PARADISE PERKASA ~ ~ustomer"s 9rder 11om I Riter. Ordlne Cllente -.lte,Customer·s .Relereooe I Posizione Ctiente: Manufae~oxcr·s Worl<s Order N' I Confetrna-f'osiZIOO<!:
2116100220 . 1221569/002
Manufacture Process I Processo di fabbricazione: ProWct Type I T1p0 dl prodotto: Surface I Superficie:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY VARNIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEATI ESTERNAME.NTE
Standard or Speoification I Norme o specifica: .. Steel Grade I Gralo
.. deR'Aa:iaio:· Ends I Estrem~a:
See note nr.1 See note· nr.2 See note nr.3
Vedl nota nr.1 Vedl nota nr.2 Vedl nota n r.3
jDimenslons I Dimensioni: Schedule I Schedule: Lqth I Lunghezza: Quanlily I Quanlitll: 109Pcs/Pz Nominal We!fl"l.l P..so nominal a:
f910.748" 0.0. X .365"' W.T. 19.685 ft Fixed Lg 2153,81 It 87884,9 lb .. 40.51 lb/ft
"273.00mm 0 .0 . x 9.27mm W.T. 6000 mm Fixed Lg 656.48 mt 39864 kg 60.29 Kglm
.. ., ~·
> . ; .. ~ ., ..• ., r. +

"
2
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-- .·~ · to-::- •.·· ·

Delivety Notes
Avvisi di spedizione
Job Number: 0031174046/000030 Town: 15213 OADAP TAN13ERANG
Shipping note: COU"ltty: lndonosla
Address: JL PERANCIS NO. 178

Heat N'
Cofata N"
Dinaosioni Ale a di prove Max: - Max:- t-:~Rllfif.u t"R.UL: G•1- ·
rmn . .. mm2 . ·c Ml'a MPo . cal. mm . %% ...J ,.--;. •
.;n::au_re:
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. 97053..~ 04052 B AM Ss
. L , J_l._~- ~·.9._7~:·: ·,- ··· • 36990 ·.· ·'. +20 369.00 524.00 1
...,70538" 03680 B AM SG l ·-: 37.a7 x 9.39 :· '_.'~·3s6:so< <:-_.;.:iiJ·: 366.00 524.00 PT. P.\h L·l 2:
/I' ...
Lpcaliai d.•an:iP!• !. Ubicazione proveila
·: ·::~,;~:~;~·;~·:·; ;·:·-,·~::::-.;
AM: As mam.tac;:tured I Corne laminate · :· · ·. . Ls: U.T.S: Ultimate Tensile Strengl.h I ROth.'!a
B; _Bo<fy ICorpo : :·.: :·· :·:: · ·. ·M3X: M~~ JMa~~~ - ··:· ··· -~- ..~:~:-/_.·
.. . . • ' ·.. ' ' :. ·~ :·~~:·.·; . ~; ~ih: M;nimum/ Min~ :r:
. ·Y.l!> Y"teld Strength I Snervament<? .. : •. .. ... --~ ··.-
L: Longludinai.'.Longiludinale $c:.speCimiin cOndition /Cer;d;Z;Oii Piove~a. :
Lo: lnttlalleng1h"/.Li.ngheua niziate .' Obt Oblailed I Otteniito: · s•: ~~~~;;n/~e;i~.;/_ .:-'..-' . :-,'

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Piazza CadJti 6L.Jglio • 944, 1
INSPECTION CERTIFICATE · Number I Numero: Page I Pagina: 24044 Dalmioe [EG) - 1:2;1

Tenaris CERTIFICATO Dl COLLAUDO


(UNI EN 10204 3.1 I ISO 10474 3.1.8)
01/17/01436
Date I Data: April 07, 2017
2/8
+39 035 560 111 :cl
+39 035 560 3827 rox

Cuotcmer/CIIentc: PT. PARADISE PERKASA Customer's Order Item I Riter. Ordino Clients - I Customer's Reference I Poswooe Cl1e0te: t.'t;wlacii.Xef's V•IO<I<s Order N" I Confenna-Poswo18:
2116100220 12215691002
Manufact!Xe Process I Processo di fabbricazione: Product Typ! l Tlpo dl prodolto: Surface I S'4'6rf1Cie:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY '/ARNIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEATl ESTERNAMEHTE
Standard or Specification I Nonne o specifiCa: Steel Grade/ Grado deiYAcciaio: Ends I Estrem~B:
Seo note nr.1 See note nr.2 See note nr.3
Vedi nota nr.1 Vedl nota nr.2 Vedl nota nr.3
Dimensions I Dlmensloni: Sche<Ue I Scl\edula: Lenglh /Lunghezza· Ouant~y I Quantita: 1 09Pcs/Pz Nomnal Weight/ Peso ncminaJ•·
II 10.748" 0.0. X .365" W. T. 19.685 ft Fixod Lg 2153,81 ft . 87884,9 lb 40.51 lblft
11 273.00mm 0.0. x 9.27mm W.T. 6000 mm Fixed Lg 656.48 mt 39864 kg

c 'Mn Si Nl Cr Mo Cu CeLF F1 F2 F3 p s T1 Nb

H Max 21 120 40 40 15 40 38 .100 15 25 10 :


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ColataN" Prova N' Min 29 10
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970536 H 11 10( 21 10 10 3 16 34 43 4.4 4.2 11 5 2 2 40 2
970536 03580 p 12 1Q4 22 9 14 4 15 35 46 4.4 4.2 13 2 2 2 40 1
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- Tenaris
-- INSPECTION CERTIFICATE
CERTIFICATO Dl COLLAUDO
{UNI EN 10204 3.1 / ISO 10474 3.1.8)
Number I Numero:

01/17/01436
Date I Data: April 07; 2017
Page I Paglna:

3/8
Datmlne S p.A.- Da lmine pl3,~
Praua Cadutl6 L<glio 1!'44, 1
24G44 Oalnine (93) - ll£1y
+39 0355e0 111 1.0!
+39 o 35 seo
3827 '""

Customer I Cliente: PT. PARADISE PERKASA Customer's Order Item I Rifer. Ordine Cl:erte_._l_
te Customer's Reference I Posizione Cliente: Mam.tacturer' s llllo!ks Order W I Conlcrma·Fo•izior.e:
2116100221) 1221569/002
Manulact..-e Process I Processo di f'abbricazione: Product Type ITipo dl prodotto: Surfac<~ I Superf'rcie:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY VARNIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEATI ESTERNAMENTE
Standard or Specification I NOITlle o specifrca: Steel Grade I Grado cleWAcdaio: Ends 1Es!lemita:
Sec note nr.1 See note nr.2 See note nr.3
Vedi nota nr.1 Vedi nota nr.2 · Vcdi nota nr.3
Dimensions/ Dimensloni: Nominal Weight/ Peso nominale:
B 10.748" 0.0. X .365" W.T. lb 40.61 lblft

HeatN'
Colata N'
970535 04052
970536 03680

AM: As manufac:turcd 1 Come laminato diametro estemo Min: Mirimum I Minimo Sc: Specimen condition I Condlziorri Proveua
Avg: _Average I Media .. tO:· !ntemal Diameter I Dlametro inflimo MW. Middle Wall I Centro da espessura Var. Variation I Variazionc
B: Body I Ccrpo oD:_~;~~;g~;~i~ I Diam_etr_q ost.aroo
Quad: Quad!:'¥11 (.Ou_a aante·

Standard I Norma:
· Heat W ~ample N'
_Colata N' Ptova N'

. 970536 . Q3679
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- Tenaris
OJ Imine S.p.A.- Oalmine plad

--
PlazzaCadU!l6 L'Y.foo'SU:, f
INSPECTION CERTIFICATE Number I Numero: Page I Paglna: 24044 DaJm,ne (BG) -Italy
•39 035560111 te!
CERTIFICATO Dl COLLAUDO 01/17/01436 4/8 •39 035 56() 3827 fax

(UN I EN 10204 3.1 / ISO 10474 3.1 .8) Date I Data: April 07, 2017
Customer I Cliente: PT. PARADISE PERKASA Customer's Order Item I Riter. Ordine Ciiente -.It Custome<'s Reference I Posizione Cliente: Man<Jact..,.er's VIJor'<S Ordor N' l Corlerma-Poslzlone:
2116100220 12215691002
Manufacttre Process I Processo di fabbricazione: Product Ty~e l Tipo di prod otto: Sucface I Supenicoo:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY VAR I>IIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZI INTERNAMENTE, OLEATI ESTERNA ME NT E
Standard or Specification I Norme o specifics: Steel Grade I Groo'o daii'Acciaio: · Ends I Estremitil:
Soe nota n r.1 See note. nr.2 : See note nr.3
Vedi n ota nr.1 Vedl nota nr.2 Vedi nota n r.3
Dimensions I Dimensioni: Schedule I Sched\Ja: Quantity I Quant ita: 1 09Pcs1Pz Nominal Weight I Poso nominate:
o 10.748" 0.0, X .365" W. T. 2153,81 ft 87884,9 lb 40.51 lblft
656.48 mt

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- Tenaris
-=-
Customer/ Ciente: PT. PARADISE PERKASA
INSPECTION CERTIFICATE
CERTIFICATO Dl COLLAUDO
(UNI EN 10204 3.1 / ISO 10474 3.1.8)
~~ustomer's
Number I Numero:

01/17/01436
Date I Data: April 07, 2017
I ~a~e~Pagina:
Order Item I RWer. Ordioe Cliente.-Jte, customers Reference I Posizione Cliente:
Dalmine S p A - D alm ino plant
Ptaua Caciui 6 l lJ',lfiO 194•. 1
24044 Oalrrin. (BG) -
+39-035 560 111 tel
+39 035 580 ~627 (81<

ManufacilXer·s Works Order N" I Conferma.Pos zione:


Italy

2116100220 . . . 1221569/002
Manufacture Process I Processo di fabbricazione: Product Typo I Tipo di prodooo: Surface I SuperftCie:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECT:!D BY VARNIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEATI ESTERNAMENTE
Standard or Specification I Norma o spec~ica: Steel Grade I Grado dai'Acciaio: Ends I Estremitl.:
See note nr.1 See note· n r.2 See note nr.3
Vedi nota nr.1 Vedl nota nr.2 Vedi nota nr.3
Dimensions I Dimensiont Schedule I Schadula: Length I Lunghezza: Quanttty-1Quanlitit 109Pcs/Pz Nominal Weight I Peso nominate:
e 10.748" 0.0. x .365" W.T. 19.685 ft Fixed Lg 2153,81 ft 87884,9 lb 40.51 lblft
e 273.00mm O.D. x 9.27mm W.T. 6000 mm Fixed Lg 656.48 mt 39864 kg 60.29 Kglm
- Tenaris
--
Customer I Cflente: PT. PARADISE PERKASA
INSPECTION CERTIFICATE
CERTIFICATO Dl COLLAUDO
(UNI EN 10204 3.1/ISO 10474 3.1 .8)
Customers 9fder Item 1 Rifer. Ordlne Cfion(o -Ito
Number I Numero:

01/17/01436
Date I Data: April 07, 2017
C<Jstomers Rof9fence 1 Posizione Cfiente:
Page I Pagina:

6/8

Manli~ur9f·s
OD..Imine S.,p.A. - Oalr.'linc plant
PlauaCad.JtJ6l.ug'io1S<t4. t
2L04t Oahline aBG) -Ita';
+3903556:· 1 11~
+3S 035 5fD3S27 fax

Wo!l<s Order N" I Co:lferma-P:>sizione:


2116100220 1221569/002
Manufacture Process/ Proccsso di fabbcicazioo.e: Product Type I Tipo di prodotto: Surface I SupotfiCle:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY VARNIS
TUBI S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEAn ESTERNAMENTE
Standard or Specification I Norma o specffica: . - Steel Grade 1 Grado delrAcciaio: Ends I Estremita:
See nota nr.1 See note nr.2 See note nr.l
Ved i no1a nr.1 Vedi nota nr.2 Vedi nota nr.l
Dimensions I Dimensioni: Sche<i.Jio/ Schedula: Longlh I Lunghezza: Ouanlity I Quantca: 109 Pcs/Pz Nominal Weight/ Peso nominalo:
e 10.748" 0.0. x .365" W.T. 19.685 It Fixed Lg 2153,81 ft 87884,9 lb 40.51 lb/ft
o 273.00mm 0 .0 . x 9.27mm W.T. 6000 mm Fixed Lg 656.48 mt 39864 kg 60.29 Kg/m

PRODUCT DESCRIPTION NOTES


NOTE Dl DESCRIZIONE DEL PRODOTIO
BEVELLED AS PER ASME B 16.25 FIG. 2-' CT4 :8554 SMUSSATI SECONDO ASHE! B 16.25 FIG. 2A CT4:8554 I
Supplemetia!y lnformalion
.-.tonnazioni supplemenlari
Country of melt ITALY' Paese d i co l aqq.lo acciaio ITAL!A :.
Continuous castl og and Fully killed ColeqQio con tinuo ed accia.io d1 tipo calmato

Supp!emenlary lntoonation - •·
tnlorm azioni supplemontarl
AFTER INS~ECTlON OPE!\.1\TION, TKE M!I.:~R!AL HAS 1\'0T A RESIDUAL t-lAGilETISM DOPO LE OPER.~ZIONI D: CONTROLLO, IL !!1\TERI ALE NON PRESENTA UN
GREATER THAN 20 GAOSS Ml\GNETI SMO RESIDOO SOPERIORE ~- 20 GAUSS
HARDI'll:SS HRC 22 MAX, ACCOF.DING TO NAC£ MR0175/IS9· 15156 DUREZZA KRC 22 MAX, I N ACCORDO l\LI.A. SPEC . NACE MI\0175/ ISO 1~156
HARD!lES,S H~W 248 MAX, ACCOF.OING TO >!liCE MR0103 DUREZZ!\- KBW :: ~48 lil\X, I_N ACCORDO l\LI.A. SPEC. NACE MROlO:t
EM! FOLr, L~NG~K f;MI S\1 TUTT~. LA LUNGREZZJ?. .
Pipe s . will be hot formed at • target temperature 0 v er: 845°C {-ruB I soNo :-s-r_ATI PIIIIII . A cALoo J>.D UNA TEMPERATUIV, SUPERIOR£ A 84S"c
S l ,.ZE (OD "IIT) ~CCORDING TO ASY.E B36.• 10 qi:m:Ms rair .. IN: AccoRoc; ALLA
ASME sJ;s .10
SEJU1LESS HOT. FIIIISHED PIPES TUBI SENZA Sl\LDJ\TURA FINIT.t A Cl\LOO ·-, ..
VI.SUAL P.ND DIME!iSIOW'.L CONTF.OL P.AS BEEt! CAI\R!ED OUT WITH SATISFI.CTORY RESULT IL CONTROL.LO VI SIVO E·'ii!lu:MS!Otrl\L:; !!A !l!\1'0 ESITO SODDISFI.CENTE
STEEL IS E;titi.i I(ILLED 1\NO PRODUCED BY ELECTRIC fURNACE TO A FI NE .GAAIK PRACiiCE. ·: L ' ACCIA: o E' OI TI~O : CALMF.TO, · A GRAllO FIN!:, PROOOTTO l\L r0Rtl0 ELETTRICO
THE PRODIJC'l': S~P.!!~~ED IS IN COMPLIANCE! W!TK TKE i\EQl1I~EMENTS OF ~HE ORDE~-. . lL" MATEI\IJU.E FORI~lTO 'E' IN P.CCORDO JU REQUI SII'I DELL'ORDINE.
MANtlfACTURED· IIY , TENAIUS DAIY.INE FABBRICATO DA TENI\P.IS OAUII NE •'
.....
~0 ~~~R;.. lif:RCURY liOK ·R~ PARATO KEQIANTE SlU.DATURA, ESENTE DA ~CORIO £: iu\pJ.AZ ICNI
_

HELD AND AADIATION FREE


Tanaris IT ide:ntification nucther for M?C: S7Z.AejxK . lluniero !denti!.i;cati vo Tenaris IT per MTC: 57ZAejxH
,,. ..

I
IThis c:ertilc.to is ISSued by a comp&rteffl:eo SfStel'l\ ;;znd it i5 "'Sd WMh electlon!e al;n11!.M'e. On lhl ong n•l ccttl5utc 1M ~e-rn~~ en cokH'ed :Q..J..b ~t.~..oct.. "',._ona~~..s• .,...eoonA<tM•w:r.,.a.a~~~ripor.:l il -!'d~Sa 4T.n.nc"ll'leo;o... wnt•. · . '.
--rel\8!is•ls stamped. '"case 8lo owner of the original certiflcate'woutd rete.ue 1 copy ofl, he must aU6Sflts cOnfoffllky to the'orfg ~r\aJ one taking lpcCMNCft ·~!~•~qu•*'ctto rilud cop&&. ~~e- abstaiN a IUO I'ICftW -~ •.r~,U~.. CJI'"l N~ J*"u:li .•ci$o ,_t'ICO"'&W_t.r • ••
upon hfmsefllle rosponslliil~y lor any Wllawfuf or not aftow.d use: Any aiteratlon .....d/or iabif.<alon wll be • ullfeded to the la\Y. ' - ~ IIW8donl WOI'ab6::a.Dai'M ........ perMgUr.a • ~ di •n•- .

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-- Tenaris
O:lmlnc S.p.A. - Dalllline pl ant
PHJZZQ CDdU'.J € Lug~o 1944, 1
INSPECTION CERTIFICATE Number I Numero: Page I Pagina: 24044 Oalmino (8G) - 1:a1~
+3903556011~ tal
CERTIFICATO Dl COLLAUDO 01/17/01436 7/8 +39 035 560 3€27 tax

(UNI EN 10204 3.1 I ISO 10474 3.1.8) Date I Data: April 07, 2017
uslomec I CWenle: PT. PARADISE PERKASA Customers Order Item 1 Rffer. Ordine Cliente -It CUstomer's Reference/ PosiZione Cliente: Manufodurer's Works Order N'l Conferma-Posizione:
2116100220 1221569/002
facttxe Process I Proresso di fabbricazione . Pro:lud Type I Tipo a prodotto: Surface I Superfocie:
SEAMLESS LINE PIPES {WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALLY PROTECTED BY VARNIS:
TUB! S.S . LINE PIPE (CON RJCHIESTE SUPPLEMENTARI) GREZZIINTERNAMENTE, OLEATI ESTERNAW:NTE
Standard or Specification I Nomte o specifica: Steel Grade / Grado detrAcciaJo: Ends 1 Estromlt~:
See note nr-1 See note nr.2 See note nr.3
Vedi nota nr.1 Vedl nota n r.2 Vedl nota n r.3
Dimensions / Dimensioni: Schewle I Schedula· Nominal Wek,lrt I Peso nomlr.a!e:
a 10.748" O.D. x .365" W.T. 87884,9 lb 40.611blft
39864 kg 60.29 Kg/m

Marking
Marcatura
STENCILING VERNICIATURP.
_T SPEC5L0038.1 _API_OATA273 9,27 B·X42 PSL 1 S MLS ASTM ASMEASA 100 B _T SPEC 5L OC3S.1 __API _OATA 273 9,27 8-X42 PSL 1 S MLS ASTM ASME A SA 100 8
MPA:16,8ASTMASMEA $A 53 B SHEAT: _Ca..AT A MT _MTKG _KG NR._NR MPA:16,8 ASTM ASME A SA 53 B S HEAT: _COI.AT A MT _MT KG _KG NR. _NR . ·.·

LEGEND LEGENOA -· ..
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_OATA c Marking Dlllo
:
_DATA= Oa"' di ma<ca!Ura
~4 : I' 0
MT • Pipe!Tube Leng:h in meters _MT • Lunghozza del tubo in metri
_KG = Pipe!Tlbe Weight In kilograms _KG~ Peso d8l tuba in ctoitogrammi
_NR = PlpelTLI:o ldortifler _NR = ldorllilieativo numerico del tuba
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Thls ctrti eato s ssued by a compute-rized S)'Stl!m and It is viU.d with eledronic signature. On th<l orignot c.ort ICOltc the 1 ~:nat.< (lfee:n co~cd Q""'s»c:eri'lc:a:ctemes.sodll. una.lolama~IO~io~ODf'litmaeiBk."'':'NCC,ICIIIWcata rfFoRai!Nnhb"T•~·In~wrd•.

"T~a.~;. is stamped. :r1 ease the cMnerottho <rigin~l c::crtHicate:wovld,rcJeaso a cOpYor,i,)~ must attest h ~~forrl)lty to ~~~~i?at one ta)Jng 1 pououore'deJorfvi,-.d., "'*m rilt.td copk,ctw. •~r.:.me ~ 1UCI oonwlt ClOmm.~ &J'Oifghl'» , .~ ogrit~itl p~~r lai ftfM o nMc:ar-~l
upon hin:se'rthtl re.sponsibllity fof aoy unlirwlll ornoc aJowed use. Any~aitoration andlor~tk:ation ~I be SI.Jbled:ed to the law~·=:-. · OtRI~~~q~."lltt~elcf*t"igDOMIItl~anorrna6~~Wt. . ,: · :
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- Tenaris
Oalmlno S p.A - Oolmlne plonl

-
::::::=
INSPECTION CERTIFICATE Number 1 Numero:
I ~a~e~Pagina:
Piazza Cacuo 6 LJll ;o 1944. 1
24CL-4 Ou:m:ne (00) - Ita\.
•:!'9:l3556011t .•.
CERTIFICATO Dl COLLAUDO 01/17/01436 '39 D:l5 560 382i 13x

(UNI EN 10204 3.1/ISO 10474 3.1.8) Date I Data: April 07,2017

CustomeriCiiente: PT. PARADISE PERKASA rustomer~ Order Item I Rifer. Ordine Cliento • lt1 Customer·s Rofaraoce I Posizione Cliente: Manufac!tre(s Works Order N' I Contenna.Postzio18:
2116100220 . 12216691002
Menuracture Process I Processo di fabbricazione: Proouct Type I Tipo di prodotlo: Surfacel~rtlcie:
SEAMLESS LINE PIPES (WITH EXTRA REQUIREMENTS) BARE INSIDE, EXTERNALL Y PROTECTED BY VARNIS
TUB! S.S. LINE PIPE (CON RICHIESTE SUPPLEMENTARI} GREZZI INTERNAMENTE, OLEATI ESTERHAMENTE
Standard or SpecifiCation I Norme o specffica: Steel Grade I Grado de:rAcciaio: Ends 1 Estremita:
See note nr.1 See note nr.2 See note nr.3
Vedi nota nr.1 Vedi nota n r.2 Vedl nota n r.3
Oinensions I Dimenstoni: rchedule I Scheduta· Length /Lunghezza: Quantity I Quantilil: 109Pcs1Pz Nominal Weight I Poso nominale:
1!1 10.748" 0.0. X .366" W.T. 19.685 ft Fixe d Lg 2153,81 ft 87884,9 lb 40.51 lblft
1!1 273.00mm 0.0. x 9.27mm W.T. 6000 mm Fixed Lg 656.48 mt 39864 kg 60.29 KgJm

This Is lo certify that the prodvct descobed here has bcon manufactured. sampled, tested. and inspected n accordance with , cert•fica cr.e il prodotto descrtto e struo prodotto, provato, testato e conlrollato In confonnla al requ1sll1 <!oll'ordine cJcl
purchas8f order requirements. This certificate is not a declaration c1 origin nor may ~ ~e used as a declarotion of origin. cliente. Questo cenlicato none una dichlarazione d'origine e non pu6 essere usato come t:Jte.

GUS.I UMt:R THIRD PARTY TFNARIS QUALITY DE ~ARTMEN T SIGNATUt·U::

@~~VJJ~~
11-:SPECTIOII COlA'ANY
~ I -~~
(O. ···
0/Q\?t-...; L!._~v
cc:upAGN[A O,SPE2JONE

QUALITY CERTIFlCATION DEPT.


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'JFFlC IO CERrtFICAZIONE QUAUTA' • REijQN~Il.E OELL"UFFICIO CERTIFICAZIONE CUAUTA'
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COMPANY WITH METALFAR PROOOTTIINDUSTRIALI SPA .P.C1 COMPANY WITH
•MANAGEr>'lENT SYSTEM 23861 CESANA BRIANZA {LC) -ITALY MANAGEMENT SYSTEM
CERTIFIED BY DNV GL il'il;?i VIA G. PARINI, 28 CERTIFIED BY DNV GL
=ISO 9001 :c ~"{":'/ PHONE+ 39 031 655441 ·FAX +39 031 655149 =ISO 9001 e
"'ISO 14001"' .:? certificata@metalfaritaly.com =ISO 14001 =
INSPECTION CERTIFICATE EN 10204:2004/3.1 i\02 Nrm 2016-C_MFF-04321 v'bata I Dated 29.10 2016. to;
HUPSTEEL LTD ~ 00 1 Ord!ne IPO 1200221 r.ol
116 NEYTHAL ROAD Item 040
628603 SINGAPORE SG I DDT f Delivery note 2016·3E301-0003 792
Packing Ust 2016-3e40l-0003192
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Fattura /Invoice 2016-3E401-0003192
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16/45316 v Quantity
150,00 ]WIN 150 RF 10" STO A105N
Description
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Mat. in ace. a I Mat. in ace:. to C02 ASTM A 105M. 14 ,ASME-SA105M-1S ASMECODE SECT. n. PART A. EO. 2015
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NACE MR·0175120151SO 15156
NACE MR-0103/20'12
Q.A.S.IN ACCORD.WITH PRESS.EQUIPM.DIRECT.2014168/UE(PED) ANNEX !.PARAGRAPH 4.3
CERT.4687-2014-CE-ITA-ACCREDIA c
602
Ann. mat./ Mat. remarks FULLY KILL!:D STEEL AND FINE GRAIN PRACTICED
Elementi I Elements ·,:;rl'C'lO!I C Sl Mn S P Cr Ni Mo Tl Cu V Nb N
LADLEANALYSIS 0,185 0,240 1,060 0,005 0.010 0,130 0.060 0.020 0,0·16 0,130 0,002 0,001 0,010
~
!: PRODUCTANALYSIS 0,187"/ 0.248 v1 ,065 v-0,004/0.013 0,134 0,064 0,017 0.016 0,125 0.00~ 0,002 0,012
AI B C<~ CE LF CE SF F1 F2 PREN
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LADLE ANALYSIS
PRODUOTANALYSIS
0,025
0.026
0.000 0.003
0.000 O,C03
0,405
0,408
0,362
0,365
0,342
0,343
0,150
0,151

~" CE. LFeC+Mn/6+(Cr+Mo+V}/5+(Ni+Cu)/15 CE SF=C+lMn/6) F1=Cu+Ni+Cr*Mo+V F2=Cr+Mo


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Provetta Forma e1o •ccoJ Snol'Vamento>0,2%ct• Sncrvamunto>1,0%CII Rottura c•z Allungamento ct3 Contro~zione e~s
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f.' ScvScct mm2 t..rnm 1=0. 2=0 MPa MPa MPa % %
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~ DUREZZA f HARDNESS= RESILIENZA /IMPACT TeST
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r:· 150,0·156.0 KV 10x10mm 20 108 100 113 107.0

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NORMALIZED AT 920 ·c -COOLED IN STILL AIR ELECTRIC FURNACE I I
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ASMEIANSI B36.10M -2015
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Marcatura In acc.60& Origfne EUROPEAN UNION
MSS SP25 Ed. 2013 Vis.& Dim. SATISFACTORY Origin of Steel
Marking In ace. to

Note/Notes 100% MANUFACiURED IN itALY


MANUFACTURING IN ACCORDANCE W!Tt-1 ORDER AND SPECIFICATION

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QUALITY CONTROL DEPARTMENT INSPECTION AUTHORITY MANUFACTURER'S SYMBOL

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METAt..FAR PRODOTIIINDUSTRIALI SPA' •o• COMPANY WITH
2386'f CESANA BRIANZA {LC)-ITALY MANAGEMENT SYSTEM
VIA G. PARINI. 28 CERTIFIED BY DIN
J PHONE+ 39 03·1 655441 ·FAX +39 031 655149 =ISO 9001 =
•· certificate@metalfaritaly.com =ISO'i4001 =
lt./SPECTION CERTIFICATE El'l10204:2004/3.1 ~ol I Nr•J:l 2016-C_MFF-00922v"'"'bat.a I Dated 02.03.2016 :m
i HUPSTEEL LTD :.<;(1
Ordine/ PO 1100809 ~om
' 116 NEYTHAt ROAD rtem 040
628603 SINGAPORE SG DDT I Delivery note 2016-3E301-0000799
Packing List 2016-3E401..0000662
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Fattura I tnvolc& 2016-3E401-0000662
Ns. rif.l Our ref. 2016-3E201-0000592-00<10

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Heat Code Heat Nr
/nor I Qoantita
Quantity
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Description
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15140513 ../ 162.00 !WIN 150 RF 10"STO A105N ($


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Mat. in ace. a I Mat. in acc.lo ASTM A 105M ·14 ,ASME SA105M-15 ASME CODE SECT. II. PART A. ED. 2015
NACE MR-0175/20091SO 15156
NACE MR-0103/2012
Q.A.S.IN ACCORD .WITH PRESS EQUIPM.OIREC"f 97/23/EC(PED) ANNEX !,PARAGRAPH 4 3
CERT.4667-20 14-CE-ITA-ACCREOIA

Ann. met./ Mat. remarks


Element! I Elements W£•- j C
5112
FUlLY l<lLLEO STEEL AND FINE GRAIN PRACTICED
Si Mn S P Cr Ni Mo Ti cu v Nb . N
c
LADLEANALYSIS 0,190v0,230 1,070 ......0.010v(l,009 0, 100 0060 0010 0.021 0.130 0 ,002 0.002 0,010
PRODUCT ANALYSIS 0,192 0,236 t..-1,064 0,009 0.011 v 0,105 0.063 0 011 0,019 0.133 0,001 0.003 0.012
AI CELF CESF F1 F2 PREN
lADLE ANALYSIS 0.028 0.403 0,368 0,302 0.110
PRODUCT ANALYSIS 0,030 0.406 0.369 0,313 0,116

CE LF=C>~-Mnf6.;.(Cr+Mo+V}/5+(Ni+Cu)f15 CE SF=C+{Mn/6) F1=Cu+Ni+Cr+Mo+V F'2=Cr+Mo


Provetta Forma c1o •c«l Snervam!1nlo>0,2%CI1 Snervamonto>1,0~'..cH Rottura c•2 Al!ungamento c13 Contraziono c15
Test specimen Shape Yield strength>0..2.% Yield Stronglh>1,0% Tensile Elongation Reduction of area
SelJSect m1112 l . mm 1=0 • 2=0 MPa MP<l MPn % %
126,60 50,80 1 20 348.0 ·- 511,0 32,0 59.0
DUREZZA I HARDNES$C22 RESILIENZA /IMPACT TEST
HBW Tipo/Typoc•o Provetta I Test Specimen •c C)l 1-Joule c.~ 2-Joule c•~ 3-Joule c•z Media/Average ' 4 l
150,0- 154,0 KV 10x10 mm 20 67 95 90 90,7
ITratt. Term./ Heat treatment c?ol NORMAUZED AT 920 •c . COOLED IN STILL AtR I ELECTRIC FURNACE l
i Dim in ace. a I Dim. ace. to B1• ASMEIANS! 816.5 -2013
ASME/ANSI B3610M -2015
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Origin of S~et
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Note/ Notes HlO% MANUFACTUREblN !TALY
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Page5 - 9
MILL TEST CERTIFICATE
IBB-FM-QC-05

PERSAOA Mill Sheot No. 105/ MTC I QC I VII /2016


Customer
Baja Siku 26 juli 2016
Contract No. Description Date
SJ.No.2840012841
8NI 07-2054, 6)0~1 I JIS G 3101. SS<:OO
Delivery Order No. : Specification : s hipper

I~
Qu:mtity
Chemical Composition Yield Tensile BEND OF PROPERTIES
SIZE Le:1gth Eiongation
t40. Strength Strength
(mill) (mm}
Pes Kg T
c Sl
X 100
MN p s Ni Cr v ck, Inside Radius
Angle of
X100 X100 X100 X100 X100 X100 X100 Kg/mm1 Kg/mm' Bending
0

1 60X60X6 1200i: 425 - 5348 18.00 21.00 49.00 2.30 1.80 - - - 28.67 48.21 28.45 1.5 xT 180"
2 75X75X6 1200( 250 - 446i 19.{)0 17.00 45.00 2.20 3.70 - - - 29.29 48.51 27.58 1.5xT 180°
3v 75X75X9 6000 100 - 2231 18.00 21.00 47.00 2.50 2.00 - - - 29.48 46.75 29.17 1.5 X T 180''
============ F======= !======= ===::==11 11======::== '======== ===~=== ~======= ======= ======-= ~======== :::;:::.;::==
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FOTO COPY TIDAK BERLAKU!!!


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PT. SANGGAR SARA NA B AJA CLIENT : PT T H ERMOCHEM IN DO NESIA TAG NO. : -


QUALITY DO C UMENT PROJECT : 40F t LECM SEPARATOR JOB NO. : P17.1022

CUST. PO. NO. : 002fTCI/LB-O-VIII2017 DATE : 18.09.2017


FORM NO : F.380.WS·3.034 REPORT NO : 03/GRIR/IX/2017 PAGE : 1 OF 1

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'LSPEC HEAT NO. CERT. NO. DATE MANUFACTURE
RQ R ' ACT' PLATE NO. DIM IDENT PHYS DOC STATUS ORIGINAL MARKING
01 PLATE GR. 70 I/2IN 8FTX30FT 2500004241 I I SA516 GR.70 82263 1803 6832902 EA357·001 05. 10.2016 NSS .J .J .J .J ACCEPTED

02 PLATE GR.70 112IN 8FTX30FT 2500004241 I I SA516 GR.70 822631801..05 6832902 EA355.001 05.10.2016 NSS .J .J .J .J ACCEPTED

03 RED TEE 16INXIOIN S/40 8500123425 4 4 SA234-WPB CVII4 201412044995 12.12.2014 TK CORPORATION .J .J .J .J ACCEPTED

04 RED TEE 16!NX12!N S/40 8500123425 2 2 SA234-WPB BU007 201203055474 27.03.2012 TK CORPORATION .J .J .J .J ACCEPTED

05 BLIND FLANGE RF 16IN 150LB SAI05 8500123425 3 3 SAI05 671A2 154939 08.02.2013 ULMA .J .J .J .J ACCEPTED

06 CON RED 12INXIOIN S/40 8500123425 1 I SA234-WPB 94758049·1 4H94758049·1 11.07.2013 BENKAN .J .J .J .J ACCEPTED

07 CON RED 12!NX8IN S/40 8500123425 I I SA234-WPB 94755724-2 4H94755724-2 11.07.2013 BENKAN .J .J .J .J ACCEPTED

08 FLAi'IGE SORF 12!N 300LB 8500123425 2 2 SAI05 38A6 105884 27.03.2006 ULMA .J .J .J .J ACCEPTED

09 HEX PLUG 112!N 3000LB NPT 8500123425 6 6 SAI05 1148A9 169756 22.01.2015 ULMA .J .J .J .J ACCEPTED

:E '"':X
REMARK MEASURING TEST EQUIPMENT
REVIEW I WITNESSED BY : REVIEW I WITNESSED BY: REVIEW/WITNESSED BY:
I.SIGMAT : 10411105 (DOC-01)

: UTG-02 ( I 0627300 )
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2.UT
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Inventory SPY QC Inspector CLIENT TPI AI 3.METERAN CPM05

DISTRIBUSI : PPC. INVENTORY ,PRODUCTION, PROJECT, INSPECTOR ( 2x)


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PT. SANGGAR SARA NA B AJA CLIENT : PT T H ERMOCHEM IN DO NESIA TAG NO. : -


QUALITY DO C UMENT PROJECT : 40F t LECM SEPARATOR JOB NO. : P17.1022

CUST. PO. NO. : 002fTCI/LB-O-VIII2017 DATE : 18.09.2017


FORM NO : F.380.WS·3.034 REPORT NO : 03/GRIR/IX/2017 PAGE : 1 OF 1

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'LSPEC HEAT NO. CERT. NO. DATE MANUFACTURE
RQ R ' ACT' PLATE NO. DIM IDENT PHYS DOC STATUS ORIGINAL MARKING
01 PLATE GR. 70 I/2IN 8FTX30FT 2500004241 I I SA516 GR.70 82263 1803 6832902 EA357·001 05. 10.2016 NSS .J .J .J .J ACCEPTED

02 PLATE GR.70 112IN 8FTX30FT 2500004241 I I SA516 GR.70 822631801..05 6832902 EA355.001 05.10.2016 NSS .J .J .J .J ACCEPTED

03 RED TEE 16INXIOIN S/40 8500123425 4 4 SA234-WPB CVII4 201412044995 12.12.2014 TK CORPORATION .J .J .J .J ACCEPTED

04 RED TEE 16!NX12!N S/40 8500123425 2 2 SA234-WPB BU007 201203055474 27.03.2012 TK CORPORATION .J .J .J .J ACCEPTED

05 BLIND FLANGE RF 16IN 150LB SAI05 8500123425 3 3 SAI05 671A2 154939 08.02.2013 ULMA .J .J .J .J ACCEPTED

06 CON RED 12INXIOIN S/40 8500123425 1 I SA234-WPB 94758049·1 4H94758049·1 11.07.2013 BENKAN .J .J .J .J ACCEPTED

07 CON RED 12!NX8IN S/40 8500123425 I I SA234-WPB 94755724-2 4H94755724-2 11.07.2013 BENKAN .J .J .J .J ACCEPTED

08 FLAi'IGE SORF 12!N 300LB 8500123425 2 2 SAI05 38A6 105884 27.03.2006 ULMA .J .J .J .J ACCEPTED

09 HEX PLUG 112!N 3000LB NPT 8500123425 6 6 SAI05 1148A9 169756 22.01.2015 ULMA .J .J .J .J ACCEPTED

:E '"':X
REMARK MEASURING TEST EQUIPMENT
REVIEW I WITNESSED BY : REVIEW I WITNESSED BY: REVIEW/WITNESSED BY:
I.SIGMAT : 10411105 (DOC-01)

: UTG-02 ( I 0627300 )
~lo
2.UT
b
Inventory SPY QC Inspector CLIENT TPI AI 3.METERAN CPM05

DISTRIBUSI : PPC. INVENTORY ,PRODUCTION, PROJECT, INSPECTOR ( 2x)


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NtPPON STEEL & SUMJTOMO METAl CORPORATION

8ft liE lib ill ffi r!i' : "f314-o014


Ccrtiricatc No. : EA357-001D•te: 2016-10- 5 1~ jf ruE 00 • KASHlldA YIORKS : 3 HIKARI KASHIMA IBARAKI314-0014 JAPAN
~!Ji.£!11\&E~$;k:~Jt3*ffu

A£111:' Ship No.: INSPECTION CERTIFICATE


\Tt~*'tf!MOrdcr No.:-::--:::-::-=c-;-::=:-::-:=::-------- - - (TYPE OF INSPECTION CERTIFICATE EN10204 3 . 2)
t.E Jt ~ 091071ES00172
Snippet : MITSUI AND CO . • L TO.
~ ~ ffj. rl'!. ~
Custom~r : REGENCY STEEL ASIA PTE L TO Commodity; HOT ROLLED STEEL PLA.TES

:1f Rcm~rl:s;
PLATE NORMALIZED 161S"F X 9MIN. FULLY KILLED & FINE GRAIN PRACTICE
HARDNESS TEST (HBW)
TOP-SURFACE 1: 149 2: 150 3: 151 AV.: 150
T.P.NO. TESTED-PLATE
H07312 T:822631801 ~cRTlflED TRUE COPY
KEGENCY STEELAS!APTE LTD

•••••• ,.••••·-•,••••••-•Hono•o-o.o.u ...................,,.,,,._,,.. ,_,,,, ..,_,._.,.,.

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~~~~·~l!ardnar• Test Po• ltlon· ..stJft :Surf•<o.li2T: zt.lfU: 4t.

WE HEREBY CERTIFY THAT THE MATERIAL DESCRI BE D HEREIN HAS BEEN MADE TO
THE APPLrCABLE SPECIFICATION BV THE BASIC OXYGEN CONVERTER PROCESS AND
TESTED IN ACCORDANCE WITH TH~ REQUIREMENTS OF THE ABOVE-DESCRIBED
STANDARD WITH SATISFACTORY RESULTS .

Pornt No. AB00-2-9


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AB Z K 15 E 04 l

• !§!t~!!!~!!!PORATION
B1t
Ccrtiflc~te No. EA355-001Datc: 2016 - 10- 5 ~ it ~jf ijij • JJL~dU!% FlT
KASHIMA VIORKS
'f3t4--oot4 ~JFMll·~~iP*~:n;3mil!!
3 HI KARl KASHiMAlBARAK1314-0014 JAPAN
A!)'lf Sbip No.: INSPECTION CERTIFlCATE
J:<!:!ii<'tJJ;.~OrdQr !olo.: (TYPE OF INSPECTION CERTlFICATE EN10204 3.2)
~ X ~ ~0~9~1~0~7~1~E~S~0~0~1~7~2----------------

Shipper 'MITSUI AND CO.,LTO.


~ ~
Customer
* :REGENCY STEEL ASIA PTE LTO
8f,
Commodity:
~
HOT ROLLED STEEL PLATES

iii ~ Remarks: AL CU+NI+CR #2 : CR+MO


PLATE NORMALIZED 1616•F X 9MIN. FULLY KILLED & FINE GRAIN PRACTICE
HARDNESS TEST (HBW)
TOP-SURFACE 1: 154 2: l53 3: 153 AV.: 153
T.P.NO. TESTED-PLATE
H0730a T:822631301
CERTIFIED TRUE COPY
HEGENCY STEEL ASIA PTE lTD

t'
·······--········...·--····..··-···-···-·-······-····· -···········--
15

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~JJtW~tl:_l~ l!.trdneos Tut Position- ··SUR. :Sorf.oa. liZ!: 2t.ll~t:rt.

£-~/!1,'(~·1,~1: t..t1'.
WE HEREBY CERTIFY THAT THE MATERIAL DESCRIBED HEREIN HAS SEEN MADE TO
THE APPLICABLE SPECIF1CATION BY THE BASIC OXYGEN CONVERTER PROCESS AND
TESTED IN ACCORDANCE WITH THE REQUIREMENTS OF THE ABOVE-DESCRIBED
STANDARD WITH SATISFACTORY RESULTS.

Form No. ABOO-Z-9


•·
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NIPPON STEEl &


SUMITOMO METAL i
l
l
1
NIPPON STEEL AND SUMITOMO METAL CORPORATION
6-1. MARUNOUOHl 2-0HOME, CHIYODA-KU
'l;
TOKYO 100-8071, JAPAN
I
1
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!
APPENDIX OF INSPECTION CERTIFICATE l
i
l
~
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0 DATE OF ISSUE ~
Ref. No. : 16-42
26th,Ootober. 2016 •
!
I
WE liEREBY CERTIFY THAT THE CONTRACT NO. AND MILL'S CERTIFIGCATE NO. OF l!
MATERIAL MENTIONED BELOW HAS BEEN PRODUCED IN ACCORDANCE WITH NACE 1
MR0175/lS015156 HARDNESS GUARANTEE ONLY. l
l
t

CUSTOMER : Regency Steel Asia Pte Ltd


SHLPPER : ~\itsui & Co.. ltd.
CUSTOMER' S PO NO. : AQRE-16-ES00-170
CONTRACT NO. : 6-H1-Q-N5005-5-01~06

CERTIFICATE NO. : EA341 -v369-001


EA374-001

,y COMMODITY
SPECIFICATION
: HOT ROLLED STEEL PLATES
: ASME SA-516 GRADE 60/65/70-E15

YOUHS FAITHFULLY.

~ ~\~ ~ .Jk)
- '"'-- -':1 'b'\ 1
1\)
Tal<eo Yazawa
GENERAL MANAGER, HEAD OF DEPARTMEIH
PLATE TECHr~OLOGY DEPT.
PLATE TECHNOLOGY DIV.
NIPPON STEEL & SUf.llTOMO METAL CORPORATION
ED TK corP.oration 117-12, Noksan Saneop Daero,
Gangseo-gu, Susan,
INSPECTION CERTIFICATE 618-817 Kore a
Tel : 82-51-970-6672
(EN10204:2004 3.1/ISO 10474:1991 3.18) Fax : 82-51 - 831 -6886

Customer PT.KARYA PRIMA SUPLINDO Certificate No. 20141204995 I Date


I 2014/12/12

P.ONo. IMP0 15/KPSNII/2014 Project Name

Job No. 1.'

Specification
ASTMIASME NSA234 WPB(2013Ed.)NACE MR0175-03 AND MR0103.07 Starting Material SEAMLESS PIPE
for Material
Specification
for Inspection
Heat Code No
ASME 816.9-2012 Dimension and Visual Inspection

Q'ty Heat
I N.D.E
GOOD
I
(HCN] No. Descriptions Treatment
(Pes) !(GOOD)
<-.,
·~ CV1 14 \/" 0024 REDUCING TEE SCH40 B.W 16" X 10" 10 N: 910'C MT

CV228 0025 REDUCING TEE STD B .W 14" X 8" 5 N: 910'C MT

CU818 0026 REDUCING TEE STD B.W 16" X 10" 2 N: 91 O'C MT

CU817 0026 REDUCING TEE STD B.W 16" X 10" 3 N: 910'C MT

CU817 0027 REDUCING TEE STD B.W 16"x 12" 10 N: 910'C MT

BV230 0028 REDUCING TEE SCH80 B.W 10" x4" 10 N: 910,'C MT

BW572

CHEMICAL COMPOSITION(%)
0029 REDUCING TEE X- S B .W 12" X 6" 2 N: 910b MT
c
Spec. c Si Mn p s Ni Cr Mo Cu v Raw Heal No/Raw Maker
Heat Code No
Max. 0.30 - 1.06 0.050 0.058 0.40 0.40 0.15 0.40 0.080
[HCN) Min. 0.10 0.29 - - - - -
CV114 L 0 .1 9 0.19 0.68 0.017 0.007 0.02 0.05 0.01 0.02 Q.QQ J«710o1.'NIPPOH STEEllSIJNITOMO

CV228 L 0.19 0.21 0.71 0,015 0.007 0.04 0.04 0.01 0.03 Q.QQ .l.f..8SlorHSPPOtt STUl&SUNITOtJO

CU818 L 0.19 0.19 0.68 0.013 0.006 0.03 0.07 0.01 0.03 Q.QQ J4KC8!n/UIPP0tl ST£EU.SUMITOMO

CU817 L 0.18 0.19 0.71 0.014 0.006 0.02 0.05 0.01 0.02 Q.QQ J4KUOOIFIPPOtl :Jlf[l&SVMITOP.IO

CU817 L 0.18 0.19 0.71 0.014 0.006 0.02 0.05 0.01 0.02 Q.QQ J41(~1PP01'4 ITI.EL&Sut&TONO

0.12 0.22 0.65 0.010 0.002 0.05 0. 15 0.03 0.098 0.00 969218N & M
BV230
- L
BW572 L 0.170 0.240 0.95 0.01 4 0.0020 0.080 0.100 0.030 0. 100 0.002 566177N & M

MECHANICAL PROPERTIES

Spec
Y.S I T.S E.L Hardness Test
Heat Code No Ksi (%) HB I
- - I
I
[HCN) Max. 95 197
Min. 35 60 30 I T
CV1 14
CV228
CU818
p
p
p
45.6
46.6
44.8
65.1
68.9
67.4
48.2
39.2
42.6
136
136
138
138
139
140 '
-----·
VVE'HERE:BY CEI·\Ti'·Y 1Hfl,T 1'HIS
., _ , _____ -
p 48.4 66.8 44.3 147 149
CU817
p • 48.4 66.8 44.3 147 149 DA1fi.IS TRUE COPY OF T'Hf M..l\TE f'.IAI
\
l
CU817
BV230 p 39.6 63.4 52.4 143 146 FURNiSHED TO US BY THE MILL i

PT KAR.'Jl_F'~Mfo. SlJPLI; \r.


BW572 p 42.6 73.8 39.5 144 146

-~ --:-'{)~~ :-~· q · f-
SIGNED·•

We horoby certify that the material herein has been made and tested in accordance
···- .. ~ <
p ·- .. .. ··•· ~'-- - - ---•-- - -• .. ..... n ... .f ........ h .. tha ;ohrtvo~~o nrAAr

Remark: L~~~EI'r1~ell AC:AirCool


ST:Solulion Trealmenl OC:OiiCool
SR:Slress Relieving WQ:Woler QuenChed
WC:Walcr Cool
N:Normalizcd B:Base
T:Tempered W:Weld
A Annealed H:Haz
Q:Quenched L:Ladle
Y.S.0.2% Offsel Melhod P:Producl
(G):H~I·Dip Galvanized Coaling

o Reviewed by:
Approved by: vc- /7':" ~~/'
o Witnessed by:
Head of Quality Control Dep't
.. r.:..._

/
I
EDTKcorooration INSPECTION CERTIFICATE
1499-l.SONG JUNG-OONG.
GANGSEO-GU BUSAN.KOAEA
Tel : 82-51-831-6550
Fax: 82-51 - 831-6886
(EN10204:2004 3.1 I ISO 10474:1991 3. 18)
.
I
Customer
'
P.O No.
PT.KARYA PRIMA SUPLINDO

IMP 025/KPS/X/2011 .. Certificate No.

Project Name
20120305474 Date 12012/03/27

Job No. POA/Aeq'n No.


Specilica tion ASTM/ASME A/SA234 WP8(201 OEd.)NACE MAO 175- 03
for Material Starting Material SEAMLESS PIPE
/M A0103- 07 •'
Specification
for Inspection ASME 8 16.9-2007 Dimension and Visual Inspection
I GOOD

Heat Code Nc Q'ty Heat N.O.E


No . D esc ripli ons
[ HCN] (Pes) Treatment (GOOD)
BU007. 005 REDUCING TEE SCH40 B.W 16' X 12' 10 N: 910'C MT
"2 ~~
BU775. 006 REDUCING TEE STD B.W 16' X 12' 3 N: 910'C MT
-::
BT789. 0071 REDUCING TEE SCHBO B.W 1o· x a· 10 N: 910'C MT
BT790. 0071 REDUCING TEE SCI-lBO B.W 1o' x a· 4 N: 910'C MT

-- - -

CHEMICAL C 0 M P 0 S I T I 0 N (% )
Spec. c Si Mn p s Ni Cr Mo Cu v Raw Heat No/Raw Maker
Heal Code No
[ HCN) Max. 0.30 - 1.06 0.050 0.058 0.40 0.40 0. 15 0.40 0.080

Min. - 0.1 0 0.29 - - - - - - -


BU007. L 0. 19 0.20 0.70 0.012 0.008 0.03 0.03 0.02 0.01 0.00 J1K662 1/SUMITOMO
BU775. L 0. 19 0.19 0.70 0.019 0.007 0.03 0.05 0 .01 0.01 0.00 J I L6 136/SUMITOMO
I
BT789. L 0.17 0.19 0.92 0.011 0.006 0.09 0.15 0.06 0.168 0.01 766337/V & M
8T790. L 0. 10 0.21 0.90 0.014 0.003 0.06 0.09 0.03 0.1 12 0.00 968355/V & M

I
M EC HANICA L PR OPE R T I ES
\spec~ .S . I T.S I E0~ I
r
Hardn ess Test
'-'"'
I
Heat Code No
[HCN) I· · -
Ksi (,:,) I
~ ·_·:_ I 1 I -- ---+-'-----~
I 3~- I
Max. - 95 -
I -
1>::1/

1 Min.\ 35 I 60 I ---··----""'
··-·~· ----"''"
v·:;: ·; l::.f''-'·'"'< c.r·Y·:-:~· 1 ·n ,.-,,-! ·n11S
I BU007. P 44.8 66.5 42.7 142 140 I ·•-..-"-'" · · ""-"" ,.,., _..,..

! BU775. P 44.8 67.2 39.4 141 139 ·\


I BT789. P 47.3 71.5 40.3 143 145 tJt.lf·. tS '.T'.l'· (.;C:i r', , .;·> ;::- r:·'•n=Rif"L

pt~::~~~.~:ys~
,:~zr\r~~ri\
I BT790. p 37.3 62.8 42.8 145 143

I
I
L.::~~E-:. ~=
. _<W·-&o. . -. • .J_ hr
i

I We hereby certify that the material herein has been made and tested in accordance with the above specification and also with the reQuirements called
for by the above order.
Legend:
Remark : IIB:Brinell AC:Air Ccol
ST:Solution Treatment QC:Oil Cool
SA:Stress Relieving WQ:Water Quenched
WC:Waler Cool
N:Normalized
T:Tempered L:Ladle
A:Annealed P:Product
Q:Quenched
{G): Hot-Dip Galvanized Coaling
Y.S : 0.2% Offset Method

OReviewed by :
Approved by: ~ 0. ~
OWitnessed by :
- oir~-c\;r of Quality Control Oep't

I.
.CLiENTf. I Cu;;tomer I Client
CL. .AFICADO DE INSPECCION DIN EN 10204 I 3.1

~ULMA
• P.T. KARYA PRIMA SUPLINDO
JL. PA NGERAN JAYAKARTA N0.68 BLOK C4 Inspection Certificate • Certlflcat de Reception ISO 1047413.1
J AKARTA PUSAT 10730,
INDONESIA
FECHA:
Date: 08/0212013 vNo.
N.o 154939 J. HOJA:
Page: 1

8° Zubillaga, 3 • Apdo. 14
PRODUCTO FLANGES SU PEDIDO N. 0 DE Certified ace. PED 97123/EC+AD2000-WO 20560 OlilATI (Gipuzkoa) SPAIN
Article • Produit Your Order No. PO IMP 014/KPSNIU2012 of. . de 21 107/2012 by TOV Rheinland Tel: 34-943 780552
Votre Cde. N.• N.• 01 202 EIQ 02 7443 Fax: 34-943 781808
NORMAS APLICABLES ASME B16.5-D9 E~ail: ulma@ulmapiping.com
Requirements • Normes Appficables MARGA DEL FA BRIGANTE
Mark of factory Packing List: 99926
MATERIAL CORRESPONDIENTE ASTM/ASME AJSA105N·11a Marque du fabricant
Material Correspondent- Qualite
MODO DE FUSION(') NACE MR01 75/IS01 5156-2-D9 & M R0103-12 DEPARTAMENTO QUALITY ASSURANCE
Steel Making • Etaborotion de l'acier Section
E = Elec. Y = Oxlgeno Msico Departement

N.JRESIS~~ LOMTE<WT.
MOifTA-:fo"£CCI!'''
PARTIDA ALAI!GAM. ESTR/CCION CHARPY V 10x10mm
CANT/DAD DESCRIPCION OBSERVACIONESI COLADA RESILIENCIA DUREZA
Item Quantity Description Remarks I Heat No T.Strongth Y.Stronglh
Bongalion
Allongemoo Rod. Ares Impact test
I
Hardness
Posta Quantile Description Observations N. •Coulee Roslsl Ruptl 0.2% Lo:4d Striction R6sUience MEDIA . Duret8

r·J Nlmm2 Nlmm2


" I' Joules :W": I ·c HBW
13 5 WN 20 150LB S80 RF A105N NE
I

j 26R2 536
'
370
"
28,60 55.20 152 168
13
55
5
16
WN 20 150LB S80 RF A105N
BLIND 16 150LB RF A105N,........
NE
NE
. 735A2
1 671A2 v
v 512
506
309
314
28,70
30,00
59,30
58,60
150
150
155
156
57 20 BLIND 20 150LB RF A105N NE 536A1 520 315 29,60 56,20 152 160
1
63 100007 1 BLIND 20 300LB RF A 105N NE 410A1 519 317 30,40 55,90 150 158
63 100007 2 BLIND 20 300LB RF A 105N NE 512A1 516 315 30,20 57,30 151 158
63 100007 4 BLIND 20 300LB RF A 105N NE 684A1 520 316 30,20 57,20 151 158
64 2 BLIND 24 300LB RF A 105N NE 568A2 506 306 28,40 58,80 150 153
64 1 BLIND24 300LB RF A105N NE 591a2 518 306 28,50 61,00 151 154

I I
I
I

ICOLADA N .'
Heat No
i COMPOSICION QUIMICA ·STEEL MAKER'S LADLE ANALYSIS ·ANALYSE CHIMIQUE
'
• Las dimensiones y Ia condici6n superficial so hattaron satisfactorias.
1 N. "Coulee C% Si% Mn% P% S% Cr% Ni% I
Mo% Nb% V% Cu% I AI% 7i% N% CEq%
- Dimension end surface condition were found acceptable.
- Les dimensions ct <!tats do surface sont satisfBisants.

I 26R2 0,200 0,210 1,130 0,013 0,007 0,060 0,020 0,006 0,002 0,003 0,030 0,031 0,000 0,000 0,405 • Los materia/as citados cumplen las normas aplicables.
t 410A1 0,200 0,21 0 0,850 0,011 0,001 0,140 0,080 0,040 0,001 0,003 0,250 0,027 0,000 0,000 OAOO -Manufacturing requirements are satisfied.
' 512A1 0,190 0,260 1,060 0,010 0,006 0,060 0,090 0,020 0,001 0,002 0,230 0,030 0,000 0,000 0,404 - Les normes eppNcables sont respectecs.
536A1 0,210 0,21 0 1.020 0,005 0,004 0,070 0,100 0,020 0,001 0,002 0,220 0,031 0,000 0,000 0,420
568A2 0,201 0,222 1,133 0,005 0,004 0,083 0 ,054 0,014 0,000 0,005 0,058 0,027 0,000 0,000 0,418 EL INSPECTOR

l!j~i~
591a2 0,190 0,223 1,156 0,012 0,005 0,084 0,081 0,019 0,000 0,005 0,080 0,022 0,000 0,000 0,415
671A2 0,200 0,1 83 0,930 0,009 0,004 0,061 0,082 0,016 0,006 0,005 0,195 0,026 0,000 0,000 0 ,390
684A1 0,200 0,21 0 0,870 0,015 0,001 0,180 0,080 0,020 0,001 0,002 0,250 0,030 0,000 0,000 0,407
735A2 0,190 0,290 0,860 0,011 0,001 0,132 0,099 0,046 0,001 0,002 0,246 O,o36 0,000 0,000 0,392

f) OBSERVACIONES:
Remarks
N_NORMALIZED AT 900 C AND ALLOWED TO COOL IN STILL AIR WE 'HEREBY C ERTIFY r H.t-.T
'E COPY OF T'HE li/'J~,TERlAL
THISC l
Observations OAT;I. IS TRU ~ ~1" L
t t:URNISriED TO US BY THe .• ·~
\ , Pl . KJ~RYA RlMA SUPLJN,D\~
:S1GNE!J; .{,)AT~~~
c·-- '\
~~w:f!Jj~
}

PT.KARYA PRIMA SUPLINDO


INSPECTION CERTIFICATE EN 10204/3.1
BENKAN BENKAN JAPAN KK ~j.\';~f± ~/1J/·V'-tJ'{/ TO ISO 10474/3.1
KIRYU FACTORY 1fo]tt.I~ Date: Bit ( Certificate No.
BENKAN JAPAN No. Order No. 5-l ROKUSENGOKLJ-CHO ~.~!)ft-:kEBmA-T:OIBJ5-l M D Y IDEilA·'If~
1'(/n :.- - :: t ,~ :.- tt
&F ~
i±Jtl'-f} OTA CITY GUNMA PREF. JAPAl'l" TEL (0277) 78-4l12 ./.: ~ B
94-7580- 49 IMP 030/KPS/XII/2012 43796-1 6474 JULY 11.2013 H94 758049-J-
'-
Job No. Specification for Material Specification for Inspection Visual Examination Dimensional Inspection 'g-.
I -$- :m: t:l
77 ;j:.1 ¥1- m. 1% ~ :liE m. 1% ;rf~fi ~ 1!t -;j- t:J;; ~ 1!t !f·
·G;
ASTM A234/f~234M-11A GR.WPB f' 'r::
JK030121225
MFG No. (Heat Identification No.)
ASME SA234/SA234M;lO ED.
Product & Size
ASME 81 6.9 -2007
(T - * l )
Quantity
GOOD GOOD
tt ·
$! :li[ iii' 77 t:l
£~ N. r.J' -;j-t:J;; -~
::lli
(.- :. ~·
·f.=
J •• t.
....~"· ... ~ ....... "\..
94 7580'{.9-1 ./ S.EAI~LESS R(C) WPB 12X10 S40
~
27 / :5..0
HARDNESS TEST
~
~
*
Material Manufacturer
~;t f;if< ffg
Material Heat No.
~m-:m:-¥5-
.. ..- HBt.J 197MAX. <e..
;J. - 7J - - 'b
. 1
'
NACE MR0175(2009)
JFE STEEL CO.CHITA WORKS 1-94347 ISO 15156 -2(2009) GOOD . "t.
I
* 2 T~nsion Test ~; ,

Chemical Composition 1t i'l!,


7- Jjj(; 53' % 51 ~lit Mi ;t·
~ ..
c s ... 't
Specification Si Mn p .- Ni Cr Mo Cu v CEQ* y s .'
TS E
-.'
~~ ' \ ... --
t;i5E'It X X X X X X X X X xlOO X X ~w ~x~~x
%
100 100 100 1000 1000 100 100 100 100 ro6?f 1000 100 ~XX MPa
Min. I
-

l
I
. 10 29 240 415 3~ w:: ·Hc REBY Cf RT!!-Y ?!-i.AT THIS ~
:4};J\
Max. I DAT.r~ IS 7HUE CO:: Y OF T'HE MATEFWl.;
30 10 6 50 58 40 40 15 40 8 42 I FUP..t ~ l S I-1EO TC US BY THE k11LL "-l
! ifk*

19 24 84 ,14 c:;. 1 1 <1 1 <1 33 297 - 482


I
PT ~-Ff.t_PR ~MA su~~~~~~ i!·1
41 SIGNED;
. v .
·DAT&~ ~~
l -sa;
~ I
;

*
CARBON CONTENT : 0.23% MAX. SULFUR CONTENT 0.01% MAX. MADE FRO M SEAMLESS,.PI PE
NORMALIZING : 9l0°C X 0.5 HR. AIR COO LING . *CEQ = C + MN/6 + ( CR+MO+V)/5 + <NI+CU)/15

We hereby certify that the product described herein has been manufactured in accordance with the specifications
concerned and also with the purchaser's requirements and that the test results shown herein are correct.
..t.~i±Jt~t:t1illro5E6')~:fU 1:: lifHIJH:ttE-:J -r~mtl tt, {-6')~;J($-1Jl: titl.lE L. "fv'l.:J;: t t~ijlj L. !To Manager. of Quality - ASsurance S'ection
* 1: The symbol "T" after wall thickness means mm as unit. )g~~ff!Q)ffl:l:iF-t "T" l;l:mm.lj!.fi!:'i:-:!:l!iitl1To
~jfi*ID£~£
•0 * 2: YS=Yicld strength iit:tJ YP=Yield point M!·f:JC?.: TS=Tensile strength 515RIJ ~,j;~ E=Elongation {lfU •.
r; UNIT: KGF/ CM2=kgf/cm' KGF/MM2=kgf/mm' MPA=MPa NIMM2=Nt mm' BAR=bar PSI=psi KSI=ksi 1\GF-M=kgf·m FT-LBF=ft-lbf HR=hour MIN=minute MM=mrn

•. •J.
PT .KARYA PRIMA SUPLINDO
iNSPECTION CERTIFICATE
BENKAN BENKAN JAPAN KK
IGRYU FACTORY
BENKAN JAPMi' No. Order No. 5-l ROKUSENGOKU-CHO
''Cdi/ · hJ(/j<f ;IE:;till'~ OTA CITY GUNMA PREF. JAPAN
94 - 755' - 24 IMP 011/KPS/VII/2012
Job No.
I ~ if ~

19

CARBON CONTENT : 0.23% MAX. SULFUR . CONTENT : 0.01% MAX.


NORMALIZING . 910°~ X 0.5 HR. AIR COOLING. .- '

We hereby certify that the product described herein has been manufactured in accordance with the specifications
concerned and also with the purchaser's requirements and that the test results shown herein are cmTect. .· .. : :.4t, -~~kt.r·:._::·i~;~··. .... \.
J:~ci':E:SCa'W:1WffiJE:0'mJH t.:l±-f±~r.:tiE"? "t"~ii ~ n, .f"Q)~3Jt~:tii:a-ifllJJE. L. n';.,:: t ~~iEIY3 L t -r o · ; Manager of QualitY Asslirance· ' Section · ··•
.* 1: The symbol "T" after wall thickness means mm as unit. l!l!:~t[~0)1&f::;r;"t "T" :± mm .lf!.1iLi":i:l!if(L.;l:j"o
·· '~· 1l1*IDEW£
* 2: YS=Yield strength jt;b \'P=Yield point ~~f.l: TS=Tensile strength 51~!P>5ii~ E=Elongation {rjl(f ......
UNIT: KGF/ CM2=kgf/cm' KGF/MM2=kgf!mm' MPA=MPa N/ MM2=N/ mm' BAR=ba.r PSI=psi KSI=ksi KGF-M=kgf·m FT-LBF=ft-lhf HR=hour MIN=minute MM=mm -... .

.•

•,
• CL/ENTE I Customer I Client


l'T KARYA PRIMA SUPLINDO
JL. PANGERAN JAYAKARTA 68, BLOK C-4
JAKARTA PUSAT 10730
INDONESIA
-l Cf

FECHA:
Date:
"J.-ICADO DE INSPECCION
Wo rs ... ertificate - Certificat d'Usine

N.•
2710312006 ·./No.
105JS41
'----~.,.,tL---'
DIN EN 10204 ~

HOJA:
Page: 1
\
1801047413.1 .._/

N.0 : SGI1922164
~ULMA
ULMA FORJA, S.COOP.

B" Zubillaga, 3- Apdo. 14


PRODUCTO FLANGES SU PEDIDO N. o DE Certified ace. PED 97123/EC 20560 ONATI (Gipuzkoa) SPAIN
Article - Prodult Your Order blo. 003iKPSiiiii2006 or. - de 0910312006 by TOV Rheinland Tei.: 34- 943 760552
Votre Cde. N.0 N.0 01 202 EIQ 02 7443 Fax: 34- 943 781808
NORMA$ APLICABLES ASME 616.5-96 E-mail: fo~a@forging.ulma.es
Requir9ments- Normes App/icablas MARGA DEL FABRICANT£
Mark of factory 51295
MATERIAL CORRESPONDIENTE ASTMA105N-03 Marque du Fabricant
Material Correspondent - Qua/ite ASME SA 105N-03
MODO DE FUSION(*) NACE MR-01-75103 DEPARTAMENTO QUALITY ASSURANCE
Steel Making - Elaboration de J'acier Section
E = Elec. =
Y Oxlgeno btlsico Department

PARTIDA [cANT/DAD DESCRIPCION pBSERVACIONES OLADA N.• fESISTENC{} UMITE ELJIST. ALARGAM. ~S1RICCION RESILENCJA DUREZA
ElongatiOn
Item puanlily Description Remarks f'ieat No T.Strenglh Y.Strength ~itongemont Red. Area Impact test Hardness
Poste puantite Description Obsetvations ~· °Cou/8e ~esist Rupt Umlta Elast. Lo: 4 d Striclioo Resilience MEDIA Dure/6
(*) Nlmm2 Nlmm2
% % Joules
AVGrago
Moyent~e
·c HB
2 19 SO 4 300LB RF A105N NE 406A4 520 323 31,60 63,80 152
2 81 SO 4 300LB RF A105N NE 409A4 517 324 31,80 65,00 150
3 40 SO 6 300LB RF A105N NE 3nAs 520 312 33,00 66,70 151
6 7 SO 12 300LB RF A105N NE 38A6.f 518 315 32,70 66,10 150
7 100 SO 1.112 600LB RF A105N NE 18A5 515 317 33,00 66,40 151
10 80 SW 112 150LB 880 RF A105N NE 378A5 504 311 33,70 67,00 147
11 50 1 SW 3/4 150LB S80 RF A1OSN NE 437A5 522 311 33,00 66,80 152
12 50 SW 1 150LB S80 RF A105N NE 436A5 519 307 31,80 64,00 151

COLADAN.' COMPOSICION QUIMICA - STEEL MARKER'S LADLE ANALYSIS ·ANALYSE CHIMIQUE - Las dimensiones y Ia condici6n superficial se hal/aron sat/sfactorias
Heat No
N.•eoutee - Dimension and surface condition were found acceptable
C% Si% Mn% P% S% Cr% Ni% Mo% Nb% V% Cu % CEQ% - Les dimensions et etats de surface sont satlsfa/sants

18A5
377A5
378A5
0.200
0.200
0.190
0.230
0.270
0.190
0.810
0.870
0.880
I 0.009
0.013
0.015
0.010
0.001
0.020
0.130
0.010
0.090
0.010
0.002
0.030
0.003
0,002
0,007
0,002
0.004
0.001
0.004
0.260
0.320
0.200
0.358
0.405
0.354
- Los materia/as citados cumplen /as normas aplicab/es
-Manufacturing requirements are satisfied
0.008 0.010 - Les nonnes applicables sont respectees
38A6 0.190 0.250 0.860 0.007 0.003 0.070 0.080 0.020 0,007 0.001 0.230 0.372
406A4 0.190 0.250 0.860 0.016 0.005 0.120 0.140 0.040 0,007 0.002 0.310 0.396 EL INSPECTOR
409A4 0.180 0.240 0.820 0.028 0.009 0.120 0.140 0.030 0,007 0.002 0.330 0.378 Works Inspector- L 'lnspecteur
436A5 0.200 0.180 1.020 0.007 0.010 0.040 0.140 0.020 0,000 0.002 0.190 0.404
437A5 0.190 0.170 1.020 '' 0.009 0.016 0.050 0.150 0.020 0,001 0.002 0.190 0.397
I

(") OBSERVACJONES: N_ NORMALIZED AT 900 C AND ALLOWED TO COOL IN STILL AIR


Remarks
Observations

]
·_; • • , CLIE~TE I Customer/ Client
)TIFICADO DE JNSPECCJON DIN EN 10204/3.1

~ULMA
I>.T. KARYA PRIMA SUPLINDO
Inspection Certificate - Certificat de Reception ISO 1047413.1
' JL. PANGERAN JAYAKARTA N0.68 BLOK C4
J AKARTA PUSAT 10730,
INDONESIA
FECHA: N.' ..jP9756 1 HOJA:
Date: 22/01/2015 v-No. - · Page: 3 SGI 1922164 SGI6000236 SGI 8009987 ULMA FORJA, S.COOP.
Managem ont System s t<~rflflod by L RQAE
8° ZubiDagao 3 • Apdo. 14
PRODUCTO FITIING SU PED/00 N. • DE Certified ace. PED 97/23/EC+AD2000-WO 20560 ONATI (Gipuzkoa} SPAIN
Miele • Produit Your Order No. IMP 018/KPS/IX/2014 (24.09.14) of. ·de 2410912014 by TOV Rheinland Tel.: 34-943 780552
Votre Cde. N.0 N. o 01 202 EIQ 02 7443 Fax: 34 - 943 781808
NORMAS APLICABLES ASME 616.11-201 3 E-mail: ulma@ulmapiping.com
Requirements - Normes App/icables MARCA DEL FABRICANTE
Mark of factory
MATERIAL CORRESPONDIEN TE ASME SA105M-1 3, ASTM A105M-14 Marque du fabricen/
Materiel Correspondent • Qualite
MODO DE FUSfON (') NACE MR0175/IS015156·02·09 & MR0103·12 DEPARTAMENTO QUALITY ASSURANCE
Steel Making - Elaboration de /'ecier Section
E =Elec. Y = Oxlgeno Msico Departement
I l'nQCii(TA·.wa:aclf

PARnDA CANT/DAD DESCRIPCION OBSERVACIONES COLADA N. '(IESISTENCI UWTEELAST. ALARGA/ol. ESTRICCIOH RESILIENCIA CHARPY V 10x10mm DUREZA
Elongation
Item Quantity Description Remarks Heat No T.Strongth Y.Strongfh Allongemen Rod.Aroa Impact test Hardness
Posta Quantile Description Observations N.OCoulea Resist Rupt 0.2% Lo: 4d Striction Resilience MEDJA Durot6
AventQ•
(') N/mm2 Nlmm2 ·c HBW
98 104J 15 1.428 1 HIH-PLUG 1/2 NPT A 105N NE 118A9 -./ 518 320
%
33040 "
59070
Joules Moyenne
149 157 °
114 102686 120 , COUPLING 1X314 3000LB NPT A 105N NE B46A4 510 316 29070 60030 165 163
116 103562 60 COUPLING 2X1 3000LB NPT A105N NE D26A3 I 517 304 30080 51 080 160 167
117 103027 56 COUPLING 1.114X1 3000LB SW A105N I NE B22T3 517 325 32060 51070 152 160
118 104345 85 COUPLING 2X1 3000LB SW A105N t NE XS 525 321 I 28,60 55,50 152 156
1
!
I

I I
I I I
COLADA N.• COMPOSICION QUI MICA· STEEL MAKER'S LADLE ANALYSIS · ANALYSE CHIMIQUE - Las dimensiones y Ia condici6n superfiCial se hettaron satisfactorlss.
Heat No
N.•Coulee C% Si% Mn % P% S % Cr% Ni % Mo % Nb % V% Cu % AI% Ti % CEq % - Dimension and surface condition were found acceptable.
- Las dimensions at etats de surface son/ salisfsisents.

118A9
B22T3
00190
00200
00240 00830 0,008 0,008 0,120
00200 0,870 0,020 00015 0,220
0,090
0,150
00030
0,012
0,002
00002
0,002
00009
0,180
0,340
ooo3o ~oooo
0,000~,000
00377
0,426
i - Los materia/as cltados cumplen las normas apticabtes.
. Manufacturing requirements are satisfied.
B46A4 00199 00205 00967 1 0,007 1 00015 00075 0,104 00027 0,000 0,001 0 01 69 Oo028 j0o001 Oo399 - Les ncrmes appl/cables son/ respectees.
D26A3 00188 00250 0,979 1 0000 2 0,010 00110 00085 0,026 0,000 00001 0,130 ooo23p0ooo 00393
XS Oo210 ! Oo 165 1 0,960 1 0,0 11 i 00002 f ,080 00076 0,01 3 0,000 0,000 0,175 00022 ~.ooo 0,405 EL INSPECTOR
Works Inspector - L'lnspecleur

l i I I I l~~J!~~o~
DptQ. de G
(•) OBSERVAC/ONES:
N_NORMAUZED AT 900 C AND ALLOWED TO COOL IN ST ILL A IR. ----~uality •
Remarks
ObseNations WE CERTIFY THIS MATERIAL HAS BEEN MANUFACTURED AND EXAMINED IN ACCORDANCE WITI-!LlJJ,...REDUlR~~NJ.~.::-;~~A-; TH!S -+--.:.-'--- -- - - -
OF THE SPECIFICATION AND THE RESULTS OF ALL EXAMINATION ARE ACCEPTABLE ( 1;\'?: ~1f.':' r:~' 1_ ~~.~ ·-.::: ':'·l-<E :.:' ,T f:.RIAL \ o

o;.:=~·.. :·:. ·~;".',i~~ ~-~.·;.-'-;~;BY. >H: ~:liL.L \' ~~


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0

S!Gi--!ED; . - • •

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PT. SANGGAR SARANA BAJA CLIENT : PT THERMOCHEM INDONESIA TAG NO. : -


- ·
QUALITY DOCUMENT PROJECT : 40Ft LECM SEPARATOR JOB NO. : P17.1022

CUST,. PO. NO. : 002!TCI/LB-O-VII/2017 DATE : 20.09.2017 I


FORM NO : F.380.WS-3.034 REPORT NO : 04/GRIR/IX/2017 PAGE : 1 OF 1
:

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'L SPEC HEAT NO. CE RT. NO. DAT E MANUFACTURE
RQR'CACT'L PLATE NO. DIM IDENT PHYS DOC STATUS ORIGINAL MARKING

01 FLANGE WNRF 12IN S/STD 150LB 8500124086 6 6 SAI05 432318 5602 24.02.2017 GALPERTI .J .J .J .J ACCEPTED

02 ELBOW 90 16IN SISTO LR 8500124086 2 2 SA234-WPB 713MI4 T 17-31099/1 10.03.2017 AWAIT /ASK .J ~ .J .J ACCEPTED

03 FLANGE WNRF 161N S/STD 150LB 8500124003 8 8 SAI05 86756 101620 12.04.2017 GALPERTI .J ~ .J .J ACCEPTED

04 THREADOLET 1/4IN NPTX8IN NPS 8500123664 1 I SA lOS 3220 133760 30.11.2013 BOTH-WELL .J ~ .J .J ACCEPTED
-
05 THREADOLET 1/4IN NPTX6IN NPS 8500123664 I I SAl OS 3220 133760 30.11.2013 BOTH-WELL ~ -~ .J .J ACCEPTED

1..

"c"( r;: '""'crfo REVIEW I WITNESSED BY: REVIEW I WITNESSED BY : REVIEW/WITNESSED BY :


REMARK: MEASURING TEST EQUIPMENT

I.SIGMAT

2.UT
104II 105 (DOC-01)

UTG-02 ( I0627300 )
~ ~~ct/l{,t,
:
~~ \Jdwo.-1
Inventory SPV QC Inspector CLIENT TPI AI 3.METERAN : CPMOS
.
DISTRffiUSI : PPC, INVENTORY ,PRODUCTION, PROJECT, INSPECTOR ( 2x)
,/'.

(~
MitL 1EST & INSPECTION CERTIFIC~
ACCORDING 1D EN 10204 :2004 3. 1
CUSTOMFR
CERT. l'>K)
:PT. KARYA PRIMA SUPLINDO
: 133760 LIC NO :
•••a:••••••
BOTH-WELL STEEL FITTINGS CO., LTD.
-.:;;; >Z-t:li "'ij3 --(.- :fi!k... li& -~ .#- .M. -1- ~ 303 ~
. NQ.303, ~EN-SIN ROAD, REN-WU DISTRICT, KAOHSIUNG CITY, TAIWAN R.O.C.(81460)
·--=
OP.DER NO :010/KPS/VI/2013 DATE :11/30/2013 TEL: +886-7-3711536, 3710497r 3720260 FAX: +886-7-3713864, 3113882
INVOICE NO · BW01310206083 PAGE 4 ORIGIN · TAIWAN Web site· http:llwww bothwell com.tw e-mail: box@bothwell.com.tw
SPECIFICATION FOR INSPECriOO
QUANTITI 1---~-TER...::::.:IAL=~=.:..:..::.FI.::.::TI:....I_m_-+_SURF...=;;:Pr.=CE:o..r=D=I;:.;_M.-;
1000 PC
343 ASTit! AI05N -12 lASS SP-97 . 2006
PC ASME SA105N-2013ED
4157 PC GOOD GOOD
2900 PC
100 PC

Co(Nb) N Al Ti Zr CE
. . MATERIAL SUPPLIER
. .
0.001 .
0.002 .
0.002 .
0.000 .
0.001 .

HEAT TREATMENT ADDJTIONAL TEST/REMARKS


STEEL MAKING PROCESS : ELECI'RIC FURNACE
1----,-----.---,-----r----,---~------+-------ICONFORMS TO NACE MR0175-09 /MR0103-12
t\TQRMALIZED

209 3760 75.1 49.9 34.8 65.5 145 144 -


WE HEREBY CERTIFY, THAT THE MATERIAL DESCRIBED AOOVE HAS BEEN TESTED AND rutPLIES \YITH THE TERMS OF
THE ORDER CONIRACT.

Q.C.MANAGER INSPECTOR
CHEN CHI HU~ YUAN YAO OIANG
@ BW-00839 REV: 2
lnr L lEST & INSPECTION CERTIFICAT1.J
·.
ACCORDING TO EN 10204 :2004 3.1 ••w~••••e•
BOTH-WELL STEEL FITTINGS CO., LTD.
CUS'ID.'\ffiR : PI' .KARYA PRIMA SUPLINOO ~;-; ~-f.t;: -.p 1-=- ::*.. I& -~ ~*- ~ -(.- -~ ~ 303 ~
CERT. ID : 133760 L/C NO : N0.303, REN-SIN ROAD, REN-WU DISTRICT, KAOHSIUNG CITY, TAIWAN R.O.C.(81460)
ORDER NJ :010/KPS/VI/2013 DATE : 11/30/2013 TEL: +886·7-3711536, 3710497,3720260 FAX: +886·7·3713864, 3713882
INVOICE NO ·BW01310206083 PAGE 4 ORIGIN · TAIWAN .
Web site· http·//www.bothwell.com.tw e-mail: box@both\lllell.com.tw
BW RAW MATERIAL SPECIFICATION FOR INSPECTIOO
ITEM HT.CD. DESCRIPTION QUANTI'IY
HEAT 00. / MATERIAL FITIING SURFACE DIM.
206 3220 ./ 309329 OOILET STRAIGHT-WAY l/4 "x3/8" -36" 3000# NPT / 1000 PC
ASTM Al05N -12 MSS SP-97 - 2006
208 4016 332262 OOTLET STRAIGHT-WAY 112"x3/4"-36" 3000# NPT 343 PC
ASME SAJ05N-2013ED
208 4107 335403 OIJILET STRAIGHT-WAY l/2"x3/4"-36" 3000# NPT 4157 PC GOOD GOOD
209 3732 326709 OIJILET STRAIGIIT-IVAY 3/4"xl"-36" 3000# NPT 2900 PC
209 3760 327004 OOilEI' STRAIGIIT-WAY 3/4"xl"-36" 3000# NPT 100 PC
CHEMICAL CDMroSITION (%)
ITF.M
BW c Si 'Mn p s Cu Cr Ni Mo v Cb(Nb) N Al Ti Zr CE
MATERIAL SUPPLIER
Min HT.CD. - 0.10 0.60 - - - - - -
Max 0.35 0.35 1.05 0.035 0.040 0.40 0.30 0.40 0.12 0.08 -
.
206 3220 0.190 0.180 0.850 0.028 0.010 0.150 0.120 0.060 0.010 0.002 0.001 - -
... <
........

'it -
208 4016 0.19 0.20 0.83 0.016 O.Oll 0.13 0.08 0.05 0.01 0.002 0.002 - '
..·--,,-
.:·~~~ '
208 4107 0.19 0.20 0.83 0.019 0.009 0.19 0.10 0.06 0.02 0.00~ 0.002 - ~~·! 0.\'i .,IG
209 3732 0.200 0.190 0.840 0.021 0.0!0 0.160 0.060 0.040 0.010 0.002t• 0.000 - .•'
~--
209 3760 0.190 0.200 0.820 0.0!5 0.010 0.180 0.120 0.070 0.020 0.002 0.001 - -~ .:~ 'I"

MECHANICAL PROPERTIES HEAT 'IREA'lldiWI' ADDITIONAL TESI'/RFMARKS


STEEL MAKING PROCESS ELECTRIC FURNACE
I'IEM
BW T. S. Y. S. EL. R of A Hardness Charpy Impact mNFORMS TO NACE MR0175-09 /MR0103-12
I-IT.CD. (KSI) • (KSI) (%) (%) (HBW)(AVG) "F I 0 "C NORMALIZED
Min 70 36 22 30 - MIN./AVG. I ( Joule )
--- ·- - i;FV ---.. .....·-'/..... . · ~ -~ ------·~

. \ .'!· '5.:- .f.P ·-~ I""~ ~ : I.'. ... '~-: ~~~ lI


Max
206
208
208
3220
4016
4107
77.2
74.3
74.7
-
52.7
48.2
52.4
. .
33.7
35.0
36.6
64.3
65.5
65.5
-
143
146
!43
187
143
144
144
1 2 3 AVG.

900"C A.C.
•i :.:·,':t'""'~~>-~
I

' ,c:f··';:.,:.'·r~!}t~~_~
.. ,..
:·:;-: !\ .. ..
'• "• ~ ' ' ;'). i EP .:11J

209 3732 74.6 48.6 34.2 66.4 144 143


209 3760 75.1 49.9 34.8 65.5 145 144 -· I
WE HEREBY CERTIFY, TIIAT Tiffi MATERIAL DESCRIBED ABOVE HAS BEFN TESTED AND rutPLIES
TIIB ORDER CONIRAcr.
~ITII TilE TERMS OF
.c~e,. ~~ Y:(-~
-
Q.C.MANAGFR INSPECTOR
aiEN au HUANG YUAN YAO <liANG
® BW-00839 REV: 2
. . . . . • . . . -- v - -,g
t OFFICINE NICOLA GALPERT1 'E FIGLIO S.p.A. SPETT.LE /MESSRS:· · . .. · .• . ·

~
\ll '(I~.Jil CapltaleSoclale€2.S82.500,00.Inleramenleve.Salo PT MITRA GALPERTI ·
-~~ S.do Logtlo e Amrrifllslrolivo: 23824 DERVIO (LCI -Via Entlco Fennl, 45 . · ,
iliil\ , ;'!',;~;.. _ ..... , C.C.I.A.A. Lec.:o n.00205990138- R.EA79815· C.F. e P.IVA IT0020S990138 . ' '

. ~ :f..-4Ji · fJ .
~~;iqf:" ·
~~
,). Sl•bllltnento ~ umcJ Amrr/ti3frOtM 1\!Vorkshop ~ W.rehouu • Olfeel' • "-t.ltng addreu· .
i~~?;.':;.~~~"'<;~~~~:'.!.:~=~~~\~~~-T•' o34<-972oo-Foxo344-9721o SOVEREIGN PLAZA BUILDING, 6TH FLOOR .
t~~~'~ht~ ~ \ CE.RTIFICATODICOLLAUOO . EN10204 NS.ORDINEIINTERNALJOB 12430 JAKARTA SELATAN ·INDONESIA (ID)
r~·h.-~ ~if] I-TE._S_T_C_E_RT_I_FI_CA_T_E_ _ _ _ _E_N_1-,-0_20-l4 161278
- •. ! .....-.·.:':, 3.1 .
CE~T-IP..\CII\.T0/'~A:T .CERTIFICATE N. DATA I DATE. VS.ORDINE I YOUR DATA I DATE

00560211 v 24/02/2017/ 0000146-I (STOCK) 09/09/2016


POS /ITEM DESCRIZIONE I DESCRIPTION / QUANTITA' S/A MATERIALE./ MATERIAl N" COLATA /.PROVA .ACCIAIERIA #
QUANTITY HEAT W/TEST N' STEEL MILL

045/045 . 12" 150 ~IN RF STD Al05 B1 FSF4 V J_OO S . ASTM/·ASME SAl05N 432318.S/20 'V"f"sAFAU SPA A

ti-
'

#. · ANALISI CHIMICA I CHEMICAL ANALYSIS :


C% MN% Sl% P% . S% CR% Nl% MO% CU"4 V% SN% AL% NB'/~ Tl% N.% ·COX B X H x·
A 0, 158 1.210· 0,240 0.0110 0,0020 0,160 0,140 0,040 0,190 0.024. 0,008 0,0240 0,004 0,002 0,0067 0,007 0,0001
A C . 0,157. 1 .2~5 0,239 0.0112 0,0020 0,171 .0,165 .0,049 0,161 0,019 0,00~ · 0,0283 0,004 0,002 0,0067 0,007 0,0001

0 X ASX SBX CA% 04X 03l' FC.t' FL~


A 0,001 0,007 0,001 0,0011 0,5540 0,200 0,359 0.4~
.A · C 0, 001 0,007 0,001 0,0011 0,5650 0,220 0,357 0,42

NOTE I NOTES -· C ~ .ANALISI Dl PRODOlTO I CHECK ANALISYS

04=Copper+Nickel+Chromium+Molybd.+Vanadium CU+NI+CR+MO+V ·-
03=Chromium + Molybdenum · · · · CR+MO · ·
.FC=Carbon Equi"va lent Short Formula C+(MN/6)
FL=Carbon Equivalent Long F~rmula C+(MN/6)+((CR+MO+V)/5)+((NI+CU)/15)

CARAlTERISTICHE MECCP..N!P-J!; I MECHANICAL PROPERTIES


· TRAZIONE I TENSILE RESILIENZA.J CHARPY TEST •

# TIPO DIAMETRO SEZIONE LUNGHEi:ZA . TEMP. ROTIURA SNERVAMENTO ALL. CONTR. TIPO TEMP. VALORI ·DUREZZA
TYPE DIAMETER AREA · LENGHT TEMPERATURE TENSilE YIELD ELONG% REDUCT. %. TYPE. TEMP. VALUES HARDNESS
mm. mm. mm. C Moa Moa HB~J
A S 12,50 122 ,70 50 .00 20 485 250 22,0 . 30,0 ". - . Max. 187
A 0 12,50 122.70 50,.00 20 520 313 30 ,6 70,0 ~;c-.• ~
-'··-...: ·: .: ~. . 155-162
.. .
t:!i{[
' ••
c.:u··· .. l
., . \~."\,, . . . ! .
. . \· ~ ~
. 1 .... , •

. . ~ ~

: . .
NOTE 1 NOTES : ' - CHARPY SPECIMEN 10 X 10 x 55 mm
. 0 = OlTENUTE I OBTAINED
S= STANDARD

# TRAlTAMENT! TERMICI I HEAT TREATMENTS NOTE GENERAL!/ GENEHAL NOTES


A Normalized at 900 dgr.C ·for 1.1/2 h.·Cool·ing from 900 dgr.C in still air FINITUREJ~o.uGHNESS
. . FSF4=Ra = 125 AARH

Certified 1 tiA. COJ>Y .


- STANDARD

: ;"JT. MtTRA GAlPJ:!ftT


i
l
I
N·:- E I 1~0TES

--~:-;.::--:--::. "f ..;:~~1::·--- -~.:::::-~:-5:--~~-------::-:-:-::.:-: •_!:., , (: = ---------··-----------·-·--·--------- --· ·-- -


~ .. -~ ·,- ... . '_,...; : ~ . !· :: - ;:--· - •.. - ':' ••
~::~ ·: ·-; ·T: ,: · :: : ::;.·
• c INSPECTION CERTIFICATE
ISO 9001 :2008 Manufacturing Company
Certif"ted by BV. Certificate No. TH004535.

Material mlinufactur.,.. QMS ace.


EN 10204 3.1: 2()04 PED 97/23/EC. Annex1 . Per4:3/AD2000WO
Certified by Uoyd's Rogister
.AWAJi MATERIA (THAilAND) (:0.,~TD. C11rtifieat" No. 50207/1
Factory 81 MOO 4. PRAKASA ROAD, T~M~Ol BANGMUANG AMPHUR MUANG
SAMUTPRAKARN, THAILAND 10270, Tel: (662) 701-5226 Date : MARCH 10, 2017 v
Heat! Office 4-2, KAMIGAMO, SUMOTO CITY, HYOGO, 65fHJ015, JAPAN
··., ... :: . FT fvliTRA GALPERTi Tel· (81)799-221731 ·FAX (81) 799-22•1730 -certificate No. . T17-31099/ 1 .,/

Job No. Product


----·--· ·----+-- - - - - - - - - - - - - - - - 1 - - - - - - - - - - - - - - - - - ' - - - - - ' l
MADE FROM SEAMLESS STEEL PIPE
CARBON STEEL. BUTT WELDING FITTINGS .
Material· Standard
-·------------+-----------------~------~--~---------~-~-T------------.-------~~
ASTM A234-16, WPB Visual Dimension -.. UT Inspection Magnetic Particle Test
·ASME SA234-1 5. Sec. R. Part A, except nuclear usage
GOOD GOOD W.T. INSPECTED
t ~ .. ,, :J~ ~-- •

1
; .· ,.,f.,,, ,.,;",':_·.±
, ; ; Product Code Material Article & Size Quantity Note.
• .,. ., ..... r.1 1
--------~r-----------r---------~------------------------~~--*---------~~----------------------~~
' ·• ,,. WPB S30 90 LONG RADIUS ELBOW 16w /
-···---=-===============================:========::::!::::===;===:::!======;====;======9
Chemical Composition (")
r----.-----r~--.-----.-----~----r----.----~-----r-----r----.-----r-~~--.-----~---.~--~-----r----+-------r------.r---_,H¥dness
c Si '"3 Mn P S Cu Ni Or Mo ·V Nb Ti . J3 N AI C.E.
---
.:,;.,
' Y.lDO XlOO XIOO X1000 XlOOO XIOO XlOO XIOO XlOO X100 XlOO X100 X10000 X10000 x1000 X1000 XIOO HB
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~r----+-------r------~-----r------~
; .:,,_, '·, - 10 29
-· ··--,. ~ -t-·--t--:-:-=-t-----t~--t-~t--:-t---f--:,---i--+--+-+---+-+---+-+---+-+-:---+--:----t--+--:-:::-i
--~~:~~-- _·_·,Tt.__~J_~o~-------~1_3_s-+__s_o~__s_s__+-_4_o~__4_o__r-_4_o~__1_·s_.~__a__+-__
2~~----r-----+-----~-----~----+-----~--~~-----+------+-----;---t_s_7~
i I I 1.1 25 58 10 7 1 1 1 0 0 0 0 0 20· ·3 15 31 149
I . ·--·--i---_,;____-+----~----~-----;-----+-----~--_,-----+-----r----;-----+---~~---+----~----+----1
I r· ·· - - - - - - - .,. - - - - - - - - t46.
'--· --'----'----'----'----''----'----'-----'--.1..--'--L----'----''----'----'----'-~---'--L--..J,....-.....L.----L~---'----'----'----~-~
"'·, ; --1- -~.. + Cr+Mo+V + Ni +Cu =
*4 UT Ultrasonijl- thickJ;Iass Inspection
r, 5 15 .::~;;~~ .
•~ ,t,·· ... lr·f)' {r·r' ''-2~M. WPB '.;.:-;-- .' \
:_;1 f'EIJI-,' i' ~ ' ',
Certified T ue Copv
' ; - ' i •ill SIJ ~ntrth (0.2% oft.;etl. T.S. =Tensile Strength, I; =Elongltion (in 50mm) (cr:f OA' t: JGN 'D l r----
\~~\ /&1!?: .( /
·1 ,,., .. ~, fnn• nnt." (l tlf ASME SA234 Table 1.

f - t :...,u... l't•JIIfvclc:-. P =Product Anafysio •a • -••••••~·~··r···c••• • ·•~ ·


f-T ; M!T!lA· GA:.. P E: r~.-r l
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···n:-;it 1":. n •)t ~rmlied to our products. . ·~ ~. . ...--
•... , <.;,,,:,,,.. hv Vecuum degassed, fully silicon aluminium killed & fine groin.

•,J •·• ''"· . !',.,rm•nf temonrature 850"C-945"C an·d c::oofed in still air AT-24(2)26
· ,~ ~- r;;~·r·• Wf:P & <;/\P I Nn"ln31i:>-ino; (cold Forming): 910°C (Holding Time: (Nominal Wall Thickness/1mm) x 1.5 min.))

· ····- :. •. ;r,. il•·•~ <h< litlinr, w~s manufactured, sampled, tosted and inspected
·rA,.,nr·•' "ljth ft1P. spr:cificatinn and was found to meet the requirements.
QA. GM. /Work Inspector S. MAEJ<AWA
Maekawa@awaii.co.th
;,v- O'"J 1-·,

~""~ft
OFFICINE NICOLA GALPERTI E FIGLIO S.p.A.
Copllalo Sociale E2.562.500.00 lnleramenle vetsalo
SPETI.LE I MESSRS:
PT MITRA GALPERTI
,
l .·
,~~4~Ai~:·
iii ._l..ogolooAmMiillni!Wo:l!3U• DERVO (l.CJ· VIa Enrico Fermi. •s .
C.C.I.A.A LeCQO n.0020599013B • R.E.A.7U15 • C.F. e P.IVA ITD020589il138
. SlebWm•nlo • Uffid Arnrrinistra!M 1\1\btkrhop- W.,.,.ouse - Ofke• - Ma/lng ~u:
22010 GERA LARIO (COJ- Via T!Mo Fuenles. •. Tel 03(••97200. Fax 034-4·Q7210
E-mail: galportl(!!lgalpertl.com · www.galj>eltlcom
SOVEREIGN PLAZA BUILDING, 6TH FLOOR
CERTIFICATO Dl COLLAUDO EN 10204 NS.ORDINE / INTERNAL JOB 12430 JAKARTA SELATAN ·INDONESIA (ID)
TEST CERTIFICATE EN 10204 170154
,, ~ ~ ·"" r~.-,.~,~ 3.1
1~~~~~T;~7iT.C/FICATE N. DATA/ DATE VS.ORDINE I YOUR DATA/DATE

12/04/2017 / 0000161-I (STOCK) 25/01/2017


POS /ITEM OESCRIZIONE I DESCRIPTION QUANTJTA" SIA MATERIALE I MATERIAL N' COLATA I PROVA ACCJAIERJA
OUAtmTY HEAT N""ITEST N' STEELMU #

017/017 16" 150 WN RF 30 A105N 81 FSF4 .../ 100 s ASTM AISA105N 86756/20 ~ DUFERDOFIN NUCO A

if 1

ANALISJ CHIMICA I CHEMICAL ANALYSIS


#
C% MN% Sl% P% S% CR% cot B t 0 X
Nl% MO% CU% V% SN% AL% NB% Tl% N'•/o

A 0,175 1,250 0,238 0,0130 0,0020 0,080 0,070 0,015 0,115 0,021 0,007 0,0290 0,002 0,004 0,0078 0,008 0,0003 0,001
A c 0,167 1.236 0 ,244 0,0113 0,0020 0,077 0,043 0,008 0,094 0,016 0,007 0.03.07 0.002. 0,004 0,0078 0,008 0,0003 0,001

CAt 04t 03% FC.t Fd


A 0, 0009 0,3010 0, 095 0,383 0,4l.
A c 0.0009 0.2380 0,085 0,373 0.40

NOTE/NOTES C = ANALISJ Dl PRODOTIO I CHECK ANALISYS

04=Copper+Nickel+Chromium+Molybd.+Vanadium CU+NI+CR+MO+V
03=Chromium +Molybdenum CR+MO
FC=Carbon Equivalent Short Formula C+CMN/6)
FL=Carbon Equivalent Long Formula C+CMN/ 6)+((CR+MO+V)/5)+((NI+CU)/15) .
. . .
CARATTERISTICHE MECCA~fCHE I MECHANICAL PROPERTIES
TRAZIONE I TIENSILE RESILIENZA I CliARPY TIEST •
#
TIPO DJAMETRO SEZIONE LUNGHEZZA TEMP. ROTTURA SNERVAMENTO ALL. CONTR. TIPO T EMP. VALORI DUREZZA
TYPE DIAMETER AREA LENGHT TEMPERATURE TENSILE YIELD ELONGiio REDUCT.% TYPE TEMP. VALUES HARONESS
rnm. mm. mrn. c Moa Mpa HBW
A s 12,50 122,70 50,00 20 485 250 22,0 30.0 Max. 187
A 0 12.50 122,70 50,00 20 512 325 27,6 67,9 ,,:..:;--;; -. 158·165
r.~i ~!..~

..

~
I~ ~Y r ' \
v·~
OAT I ~~ t; I
~~i,~
~~

~~~~:.~ :.~'-.
tl

"" ( .
•: CHARPY SPECIMEN 10 x 10 x 55 mm
NOTE/NOTES
0 = OTIENUTE I OBTAINED
S= STANDARD

TRATIAMENTJ TIERMICJI HEAT TREATMENTS NOTE GENERAL!/ GENERAL NOTES


#
FJNJTURE I ROUGHNESS
A Normalized at 900 dgr.C for 1.1/2 h.-Cooling from 900 dgr.C in still air
FSF4=Ra = 125 AARH

''ertlfiad fuo Cop ,


STANDARD

............. F·········
1-' T. MI T R A , n ld o t: r. I
~1 = ASME 616.5 ED.13 Inch 'STD

I
I
, NOTE ; NOTES
i

-· 8 _ __ _ . . _

(,,-; r_· :_....:.•..J::Cj C.:':.~!..tiSt.."f iJ~E-. f1,1


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.... ·_.: -:. -: I :-.. .,_, •• - •• ;.~! i. .:
'-) )
'

PT. SANGGAR SARANA BAJA CLIENT : PT THERMOCHEM INDONESIA TAG NO. : -


QUALITY DOCUMENT PROJECT : 40Ft LECM SEPARATOR JOB NO. : P17.1022

CUST. PO. NO. : 002/TCI/LB-0-VII/2017 DATE : 26.09.2017


:
--
FORM NO : F.380.WS-3.034 REPORT NO : 05/GRIRIIX/2017 PAGE 1 OF 1
:

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'L SPEC HEAT NO. CERT. NO. DATE MANUFACT URE
~QR' ACT'L PLATE NO. DIM !DENT PHYS DOC STATUS ORJGINAL MARKING
01 PIPE SMLS SIN SCH STD X 2300MM STOCK I I SAI06B - JIKBI81 WYYK3792 13.12.2011 SUMITOMO METAL ..J ..J ..J ..J ACCEPTED Pl7.1022 -3-4-5

02 STUB END 16!N SHORT SCH STD 2500004290 3 3 A234 - 251129 72938 01.08.2017 TCMC ..J ..J ..J ..J ACCEPTED Pl7.1022-5

03 STUB END 16!N SHORT SCH STD 2500004290 I I A234 221986A 71345 29.25.2016 TCMC ..J ..J ..J ..J ACCEPTED P17.1022-5

04 ELBOW 45DEG IO!N LR S/40 8500123721 2 2 SA234-WPB - 94755633 4H94755633 15.04.2013 BENKAN ..J ..J ..J ..J ACCEPTED P17.1022-4

.
REMARK : MEASURING TEST EQUIPMENT
INSPEC TION BY: REVIEW I W ITNESSED BY : REVIEW I WITNESSED BY : REV IEW/WITNESSED BY:

:E ~
I.SIGMAT : 10411105 (DOC-01)

2UT : UTG-02 ( I 0627300 )


~
Inventory SPV QC Inspector CLIENT TPI AJ lMETERAN CPM05 .
DISTRIBUSI : PPC , INVENTORY ,PRODUCTION, PROJECT, INSPECTOR ( 2x)
'I

·~~~
()u ·. ~~ l'r·
'
SUMlTOl!O lfETAL INDUSTRIES, LTD.
WAKAYAMA STEEL WORKS
1850, MINATO, WAKAYA~tA, JAPAN
.Jv
INSPECTION CERTIFICATE CERTIFICATE NO. :WYYK3792-01 ~ PAGB : 111 DATE :2011-12-i3
CUSTOMER
ORDER NO.
SHIPPER :SUM!KIN BUSSAN CORPORATIOi~ 056 116 HCJ1435A 1Pl80445402
COMMODITY : SEMU..ESS HOT FINISHED CARBON STEEL PIPE WITH BEVELED ENDS ..
STANDARD :API SL GR.L290 PSL 1 API SL GR.L245 PSL 1 ASTM A106M-08 I ASME 2010 SA-106M GR.B
ASTM A53M-07 I ASME 2010 SA-5311 GR. B
SPECIFICATION
MILL WORK NO. :WYYK3792 O.D. :219. lmm. IY. T. :8.1Billll LENGTI1:6000mm •·QUANTITY:242pcs. MASS:61710llg

HEAT NO. : J1KB178 JlKBl81 V J1KB244


PRODUCTS PCS. :8

HEAT TREA'nffitiT :AS ROLLED


98 136
.8 ,, -iro·
CHEMICAL COl!POSITI.ON (%) -·
·--
c Si Mn p s Cu C:r Ni Mo Ti v Nb B *U4 *VN *Vl *CEQ

SPEC. UIN.
*l
R - 10 29
*2
- - - -
*Z
- - -
*2
- - -
*2 *Z
- - - -
I
, .... .,.._
~lAX. . R 23 - 106 . 30 30 40 40 40 15 - .. 8 - 1 •100 . 6 15 ·.42.
.-
HEAT NO.
~)
JlKB178 L 20 23 110 12 5 2 4 2 1 0 0 0 0 9 0 0 40
p 19 23 109 11 4 2 4 2 1 0 0 0 0 9 0 0 38
p 19 23 108 11 4 2 4 2 1 0 0 0 0 9 0 0 38
~. J1KB181 V L 19 20 110 13 6 2 6 2 2 0 0 1 0 11 0 0 39
p 19 v'l9 olios /12. r" 5 .r 1 ./ 5 / 2 / 2 0 0 1 0 10 0 0 39
p 19 19 109 13 5 1 5 2 2 0 0. 1 0 10 0 0 39
.TlKB244 L 19 20 107 13 5 2 5 2 1 0 0 0 0 10 0 0 38
p 19 22 106 13 4 1 6 2 1 0 0 0 0 10 0 0 38
p 20
21 107 H 4 1 ~· ~· 1 0 0 0 0 9 2 0 39 . 0
*1 R:LADLE k PRODUCT ANALYSIS L:LADLE ANALYSIS P:PRODUCT ANALYSIS *2:XlOOO OTHER:XIOO *U4:Cu+Ni+Cr+Mo+V
*VN:Nb+V *Vl:Nb+V+Ti *CEQ: C+'Mnl6+ (Cr+Mo+V) /5-t· (Cu+Ni) 115
wi.!AXIMUt.l MANGANESE CONTENT IS PERMISSIBLE, UP TO A MAXIMUM OF SPECIFIED CONTENT ACCORDING TO RULE OF STANDARD. ~

TENSILE TEST
YS TS EL
1 *2 *3 *3 %
---·
ISPEC. MIN. L B M 290 M 415 27
IIAX. L B M - ·M

,.--
IHEAT No.-
1]1K!ll7B
JlKB181
I I I L B
L B
~I
520
M
324
336
38
M
M
508 40 .......-;

.) iJIKB244 L B M M 608 330


39
TYPE OF SPECIMEN:STRIP 38. lmm WIDTH *1 SAMPLING DIRECTION L:LONCITUDINAL *2 SAMPLING POSITION B:BASE METAL
*3 UNIT M:MPa GAUGE LENGTH:50.0mm KIND OF YS:0.5% EXTENSION UNDER LOAD

FLATTENING TEST: ACCEPTABLE NACE tffi0175 I ISO 15156-212003 &NACE 0103 PARA 2. 1
VISUAL ~ Dl~NSICNS: ACCEPTABLE FINISHING TEMPERATURE 780-110o:c
HYDROSTATIC TEST 16.2MPa: ACCEPTABLE
F.N 10204 3. 1

TESTED, AND INSPECTED IN

PT. Century Tubin~o ·



·-

6
The Colonial Machine Company, Inc.
!!JO W. State Street · P.O Box 359
~-
Arr.a Code 814 • Phone 589·7033
Plc~s~ntville, PA 16341-0359
l':t.:< S!l9·7~0tt
CERTlflED MJLL. TEST REPORT

INDUSTR.li\L VALCO
3135 E. ANA ST.
RANCHO DOMINGUEZ, CA 90221

YOUR ORDER NO.: HOU0736 DATE: SEPTEMBER 29,2016


cv
OUR WORK ORDER NO. 71345

Item Description Quantity Heat No. Heal Code

16" STD Type A ASA CS Stub Ends SA2J4-15 WPBW-UT

16" STD SMLS AI06 GR. D PIPE 22 1986A


A361UNG 822K33750

ULTRASONIC TESTED PER SECTION 8 APPENDIX 12 & ACCEPTED

Item c MN p s Sl CR Nl MO cu v
PJPE .19 .40 .011 .006 .26 .) IJ 12 .02 .22 .01
RING .17 1.07 .007 .003 .329 .03 .18 .05 .226 .002

Hem Tensile Yield Elong. Hardness Remarks

PIPE 68440 4G255 42.7 MAX22l-UtC MIN HYDRO 980 PSI 5 SEC •
RING 79000 50700 24.0 (!!") BHN 148 \ ._)
"FLAT--OK
We hereby certify that the infonnation contained hereon has been taken from the original mill test report
from the producing mill, which is now on file in our office. We also certify that the material and the items
as listed above meellhc spccificntion and all requirements as covered hy the specification and your
purchase order.

d~
-~·RUt:. COPY ?JcAS
BY
CHERRY

RuYAL lN't''L PIPE & SUPPLY, INC.


!,24 HOWARDAVENUE ~-·-,~~:.fit
DEER PARK, TX 77536
(! .fMM JlltL d . t·1<-e. _

Serving Lhe Power Indusrry


.. ...

The Colonial Machine G_ompany, Inc. -


H () \'I! State Stree t- P.O Box 359 Area Code 814 - Phone 589-7033
Ple:.t~amvil!e. PA 1634 1-0359 Fax S89-7,\0't

CERTIFIED MlLL TEST REPpRT

lNDUSTR!AL VALCO
3135 EAST ANA STREET
E RANCHO DOMINGUEZ, CA 90221-5606

YOUR ORDER NO.: H010830 DATE: AUGUST 1, 20!7

-~
OUR WORK ORDER NO. 72938

ASTM A234-14/ASME SA234-\5 WPB (MADE FROM NSAI06 GR. B SEAMLESS PIPE)

~----------------~~------~~~----~·
HEAT COOE TENSlLE YIELD • ELONG. RIA HARDNESS GRATN SIZE
25!1?.9 \,/" 70760 54955 455% <22 "HRC
----·-" --· CR
C
0.12
-------,..~~--·
MN
0.83
P
0.008
S
0.004 0.22_____
...
Sl Nl
0.09 0.08
MO
0.01
CU
0. 14
V
0.03

ITEM___i{l:!f:!'_l.!!:~--·
-- -·-------------------
DESCRIPTION
------ DATA REFERENCE

8 3 16" STD ASA TYPE A CS SMLS STVB END 1,2,3

l. FLAT- OK
2. HYPROTEST 3640 PSl/5 SEC. MIN- OK

/('z
~
3 MATERIAL MEETS THE REQUIREMENTS OF ENJ0204 3.1
·:(Vl!:W ( ) ""l \
~ llAT · uN .,J

;" §!!§OJ .,~ / 0


""-.::__oF~;;..-
'<:Jc --· v
WE HEREBY CERTIFY THAT THE INFORMATION CONT AJNED HEREON HAS BEEN TAKEN FROM THE ORIGINAL
MILL TEST REPORT FROM THE PRODUCING MILL, WHICH IS NOW ON FILE IN OUR OfFICE. WE ALSO CERTIFY
THAT THE MATER.IAL AND THE ITEMS AS LISTED ABOVE MEET THE SPECIFICATION AND ALL REQUIREMENTS
AS COVERED BY THE SPECIFICATION AND YOUR PURCHASE ORDER.

d Kut:. COPY

.' t' c- _ _ ' 'o, ..._ ..< ~;).;.J.(/ Fhi.!J: j ROYAL INT'L PIPE &SUPPW!'fNC.
624 HOWARD AVENUE
DEER PARK,TX 77536
t
1) .. l.-'L-1:..---, ---:'/ '....t ~--·'
,; _, /)
,.._ '"'-"-.

Serving the Power lndustry


,] ftr..:J ~~ a ~
··.
MILL lEST & INSPECTION CERT. ).iC ~) -~~~~ ~ An ISO 9001:2008 Registered Manufn..

AGCORDING TO EN 10204 :2004 3 .1 ~~*i=.~~]l;:f;t.Jl 1=.-~~ 303 !lOC r~I'~~~~IJ


CUSTOMER : PT.KARYA PRIMA SUPLINOO IOTII-WIIIST/llii"/NGSC/l,IT/1. . ~/~ *., .*:
C'ERT. NO : 120422 . L/C NO : N0.303, JEN-HSIN ROAD JEN-WU DISTRICT
KAOHSIUNG CITY, TAIWAN R.O.C. {81460} N"TW11082Q ~0.--
ORDER NO : IMP DA1E : 02/20/2012 TEL: 886-7-371-0497, 371-1536, 372~0260 FAX: 886·7-371·3864, 371·3882
INVOICE NO · BW01110005l23 PAGE · 29 ORIGIN · TAIWAN : othwell@wWWbothwell.com.tw or box@b0tbwell.com.tw
we b s1'te:httto:1/wwwbothwe II .com.tw e-mat"lb
BW RAW MATERIAL SPECIFICATIOO FOR INSPECriOO
ITEM IIT.CD. HFAT NO. DESCRIPTION QUOOI1Y
MATERIAL FITTil\\J SURFACE DIM .
183 3587 322604 HEX BUSHING 2"x1-1/4" ~ 100 PC
ASTM Al05N -05 ASME 816.1 1 - 2009
186 3486v' '320065 SQUARE PLUG 1" NPT 150 PC
ASME SAIOSN -AD&
187 3293 314824 90D ELBOW 112" 6000# NPT 98 PC GOOD GOOD
187 3632 323492 90D ELBOW 1/2" 6000# NPT 202 PC
189 3618 323491 90D ELBOW I " 6000# NPT 108 PC
CHEMICAL mMPOSITION (%)
ITEM
BW c Si Mn .P s Cu Cr Ni Mo v Cb(Nb) N Al Ti Zr CE MATERIAL SUPPLIER
Min IIT.CD. - 0.100 0.600 - - - - - - - - - /. ,t(~~:

Max 0.350 0.350 1.050 0.035 0.040 0.400 0.300 0.400 0.120 0.080 - - ' (:1\- , ... . ,'/ ~- _\

"~Gl
~~ 'ry~r!J ~t... l
183 3587 0.200 0.180 0.820 0.021 0.012 0.150 0.110 0.070 0.020 0.002 0.001 - J)jl.

186 3486 0.200 0.200 0.830 0.013 0.006 0.130 0.090 0.050 0.020 0.002 0.000 -
187 3293 0.200 0.200 0.850 0.018 0.019 0.190 0.090 0.070 0.020 0.002 0.001 -
187 3632 0.200 0.190 0.840 0.017 0.013 0.130 0.090 0.070 0..020 0.002 0 .{)01 - . ·-·. -~ ...
189 3618 0.200 0.190 0.860 0.023 0.006 0.150 0.009 0.006 0.020 0.002 o.o_tn .
MECHANICAL PROPERTIES HFAT TRFATiriENT ADDITIONAL TEST/RFMARKS
CONFORMS TO NACE MR0175-09 /MR0103-10
ITEM BW T. S. Y. s. R of A Hardness
EL. Charpy Impact S1EEL MAKING PROCESS : ELECfRIC FURNACE
IIT.CD. (KSI) (KSl) (%)
(%) (HB)(AVG) "F I o·c NORMALIZED
Min 70. 0 36.0 22.0 30.0 - MIN./AVG. I ( Joul e )
Max -·. - - - 187 1 2 3 AVG.
183 3587 75.8 56.2 34.8 64.5 141 141
186 3486 76.4 48.4 35.4 63.6 141 141
187 3293 73.7 45.9 35.2 63.8 140 141 86o·c A.c.
187 3632 77.0 54.6 33.8 64.5 143 ' 143 -
189 3618 74.2 55.2 34.6 64 . 5 141 141
WE HEREBY
THE ORDER
CERTIFY,
CONTRACf.
THAT THE MA1ERIAL DESCRIBED ABOVE HAS BEEN TESTED AND COMPLIES WITII THE TERMS OF
r·-- -- ... ··--·
.. ..
.... ·-··
c.t: Hvcf Y:(-~
:
- . ~ o · f;\ : .:: ~ '!:' ; . I ft ~.: I Q. C. MANAGER INSPECfOR
·:·:. . .;·_:-:!: :~:~·::
!
;
'
1.1- .'
.... ,,~·:_=:...~1{": J l: ! ~i.-'\l I CHEN OII HUANG YUAN YAO CHANG
'
!"'' 1:·;:.~ sur:~• iNDo I
•• • • _. 0 ' •' I \,

® BW-00839 REV: I li r~·.···


· ' .....
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1\ ,-,

[J/,'f E ·!0~'/!J,._ I
·, !~~~:~~:~:-~~: ~~=:·=--~ -·---·-~- · -~
~
. P•g(ih~er :
' /"!N:~~
PT.KARYA PRIMA SUPLINDO
iNSPECTION CERTIFICATE
BENKAN BENK.AN JAPAN KK .f*_J;\; ~f± r-( ":/ jJ / •y -1' I 'i /
EN 1020413.1
TO I~0 104 74/3 . 1
KIRYU FACTORY 1ful&:I~ Date : Bf:j 1 Certificate No.
BENK!U'~ JAPAN No.
1'\;1)'; /. :/1• Ji/~~
Order No. 5-1 ROKUSENGOKU-CHO il-f .~ YR- :;~,;;:: rn m/\-T :o 1HJs-1 M D Y ~JY'J1'fi!!=~
i±Jt:f-~ OTA CITY GUNMA PREF. JAPAN TEL (0277) 78-4l12 J3 B ~
9~--7556-33 H1P 011 /KPS/VII/20~2 9273405166 APR. 15.2013 4H94755633
Job No. Specification for Material Specification for
-
Inspection VisuaLExamination Dimensional Inspection
I ~ :;: "' # :m ~
;f,f ~ ::t ~ ;.} ~-j ~ 3!t ~ ~
'* "i' i*
7:f

f4STM ?-1234/A234M-11A GR.WPB


..
.JK011120717 ASME SA234/SA234M;10 ED . ASME 616.9-2007 GOOD GOOD
lVIFG No. (Heat Identification No. ) Product & Size (T · *I ) Quantity .~
·te.
~ J.E. =i' % rfb~ J}J.J' "1'$ ~ :m:
......
94755633-1 S.EAI"lLESS 4SE<U WPB 10 S40 11 I lOG
Material Manufactlirer Material Heat No.
- - ..
HARDNESS TEST
;?U~ f:lH% ;;~. - tJ - · !!t!ti:fli:% ' HBW 197MAX.
- NACE M~0175<2009)
JFE STEEL CO.CHITA l.JGRI<S 7-31736 ISO 15156-2 <'2009) GOOD '
Chemical Composition ft }Eo
'7- !i.X: 7]'- 96 * 2 Tension Test
51 ~Ji a;t .!fj{
Specification c Si Mn p s Ni Cr Mo Cu v CEQ* y s -· T S E .-
~7Efib: X X X X !x X X X X xlOO X X >k~X W..X X>k~X ".!'"· : ro.:.REt:·
--
100 moo< 100 ~XX % i
:
CE~~TI~!'
cr:oA
·:·;:_:l,T :HI
s I
100 100 1000 1000 100 100 100 100 1000 1'1'!Pa
\
[·;,.-.,·--n. tC .· ·:- · 1'•:

. ;~C
I
·I
QC T"! ·i~ f'v:.f.'.f~.Ri.I\L
Min.
frfr:+
Max.
I 30
10
106
29
50 58 40 40 15 c,o 8 42
240 415 30
i
I Sit~-·
PT
·-·
i' r .;~!'A :

._______ -- --- .. ....... ---------


2_.] --- -
1 ...

:~ · hi/·\ .
JS Br'

lr -r:: -'lj_
-~ J.~
-* I
... .. s·u: :. d~O I Pk
tH~ r~~!lf

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·lit*
19
'
24 88 19 3 2 3 1
'
2 <1 35 344 501 42 =
$
!;
Sf
I $31:
i i *
CARB ON CONTENT : 0 . 23% MAX. SULFUR CONTENT 0.01% MAX. MADE FROM SEAMLESS PIPE
HOT FORMED WIT H FINAL TEMPERATURE >~<CEQ;;; C + MN/6 .+- (_CR+MQ+\))/5 ·+ <N!+CU)/15
ABOVE 780°C AND BELOW 980°C . AIR COOLING.
We hereby certify that the product described herein has been manufactured in accordance with the specifications
concerned and also with the purchaser's requirements and that the test results shown herein are correct.
J:.gciJ:Jt£1±~m5EO)ji:ta.l t.:l±ftttM:t'E·c::>·r~~~it • .fO)~;Jt~J.HHII ..@ L-r~'¢.:: t ~@£~LiT.
Manager of Quality Assurance Section
* 1: The symbol "T" after wall thickness means mm as unit. lf~~-ftt0)1£1.::;r-"t "T' l±mm!fl.liL=i'~P.ii<L.ii"o
* 2 : YS =Yield strength if:t.l YP =Yield point ~(!\:.<!!: TS =Tensile strength 51~~ •n4l ~ E = Elongation fill rJI o'1'iif*~IDI1::!i
UNIT: KGF/CM2=kgf/ cm' KGF/McV!2=kgf/mm' MPA=MPa N/ MM2=N/mm' BAR=bar PSI=psi KSI=ksi KGF-M=kgf·m FT-LBF=ft-lbf HR=hour MIN=minute lvJM=mm

)
PJ!!cbaser : ·
/f.i~~U& ·,

INSPECTION CERTIFICATE
PT.KARYA PRIMA SUPLINDO EN 10204/3.1
BENKAN BENKAN JAPAN KK if*j:\~f± ""/ 7J / . :J ~I'{/ TO ISO 10474/3.1
KIRYU FACTORY 11iil~I~ Date: 8# r Certificate No.
BENKAN JAPAN No. Order No. 5-l ROKUSENGOKU-CHO ffF.~ ~~·:kEHm:t:.:r.nlllTs-1 M D Y
«/iJ/·ht~/H ii:lt11!=i} OTA CITY GUN1viA PREF. JAPAN TEL (0277) 78~4112 . A B .~
94·-7556-33 IMP Ollii<PS/V Il/2012 5Q26Ct,0_51 66 APR. 15.2D13 4H9475.5633!; ~-
\H
Job No. Specification for Material Specification for Inspection Visuai.J~xamination Dimensional Inspection ~g .
\J
....)

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_____I__¥_·--~--~----~---------~ ___#___ ~---------r----~---~___ m
___ m___~----+--~_t_~·~~·-~~~--~~~~~~~~-~~~~
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ASTM A234/A234M-11A GR . WPB ~
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1~1~
20~7~1~7~--------_,~A~S~M~E~S~
A~2~
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A2
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;1~0~E~D~·~------~~
A~S~
M~E~B~l6~.9~-~2~0~0r?~----~----~G~O~O~D----~----G~O~O~D~----t
~
tg: MFG No. (Heal Identification No.) Product & Size <T · *I ) Qwi.ntity ,.._
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94 755633/ SEAMLESS 45E <U WPB 10 S40 ,.:.::S/.)"'; as· I fBD t'
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~~~~f0!'~~N-+}:·~~T-r----------·~··-------+----~·..__H_B_W___1_9_7_M_A_X_.___ ~
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§
i! SIDERCA 52158
~~ ~~ ~
Qc ~<iY
NACE MR0175C2009>
ISO 15156-:2 C2009)
:\ 1-'-~~.-.;:,/
· GOOD
-. r
~~~~~--------------------------~----~~~~------~--------~~=T~~~~~~~~~~~~~------~~~--------~
Q.
g
Chemical Composition 1t ~
.::;- pt Jj- % * 2 Tension Test
fj 51 ~.R ~ Mi
E~ ·. :-~~., ~-;:. ~ :.~· ;~·,
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.·s-~~
· -
Specwcation
1
C Si Mn p s Ni Cr Mo Cu v .CEQ* y s · T S- .
-.·:.. ·:-
•,,, "--:"""':n'-
··.
• .J - A
,;.::: :...
-~
:.1
T
m_}Efi[ IX X X X X •X X X X xlOO X X >\~X ~X/k~X
k' C ~~-. ', :: ·.~ :·.·. :~ ~/"'\.;: -~:·.. ~~~~~-·~;:~2i"L ~
.=
fi
l 100 100 100 1000 1000 100 100 100 100 ~ 1000 100 ~XX MPa
~ ·· L: .· . ,. . . :-: Jl\ t n n

¥ Min. I
! ;~ f .:... ·-<: /, ~·.'1· ,-. , , _• . '- ~ !A
·~ 10 29 1 240 415 .3 JATE: :='r.~
" cg; LJ
. . f
~+ l ~ I·--t,_ .D . __ ..__ ----
i
- ''"' .
~
ll!l
u
;; ---=.::---+----+---+--l-0-6+---5-o+--5-8+---
Max. 4-o+---4-o+---1-
5+---4-o+----8+---+---4-2-+-------+-------+~+-..__
. -'-i__ -·---·-·--· r · f
..'!! 30
~ it!i.*
"-'
§
<l
u

I
16
"'
23 82 10 1 3· 6 2 8 0.3
• 33 303 4 73 39 . ,. .. 11

__CL,O_N_IT-E~N-T--:~Q-.2-3-%-.LM_A_Y-
,.~S-U_L_F~U-R_C_O_NLT-E_N_T~--0-.~01-%-.-M~A~X-.--~M-A_D_E~F-R-O-M-LS-E_A_M_L_E_S~S--P-IP_E__-L--~----------~--~--- *.
e
C-A-R-BO_ N 1
HOT FORMED WITH FINAL TEMPERATURE *CEQ = C + MN/6 '+ 'CCH+MO+V) /5 + (Nl+CU)/15 .1
ABOVE ?Booc AND BELOW 980°C. AIR COOLING. ·~·-· J

We hereby certify that the product described herein has been manufactured in accordance with the specifications
concerned and also with the purchaser's requirements and that the test results shown herein are correct.
vh
J:~ci:f:l:J1,11Uilfii5E0)1:llft 1 t.:l! ttt!JH::: -r~:@ ~ :l't. -fO) ~;it$Jt:i ~ii4.lE L. 'C v' .Q;: t H~IY'l L. i-to
Manager of Quality Assurance Section
* f: The symbol "T• after waU thickness means mm as unit. Jli!:~ti1fQ)~I.:;>Fi' "T" l;lmm.!j!.{il:~:i:'*l-:l:To
* 2 : YS =Yield strength ilit:1J YP =Yield point Ji!(!f;!;.~ TS =Tensile strength ~I~ I)~~ E =Elongation {$ U' J't:J'OC~IDHl*
·, UNIT: KGF/Cyf2=kgf/ cm' KGF/YIM2=kgUmm' MPA=MPa N/ MM2=N/ mm' BAR=bar PSI=psi KSI=ksi KGF-M=kgi·m FT-LBF=ft-lbf HR=hour MIN=minute MM=mm ~ ., ..
,
. .
PT. SANG':'AR SARANA BAJA CLIENT : PT THERMOCHEM INDONESIA
...-I
TAG NO. : -
QUALITY DOCUMENT PROJECT : 40Ft LECM SEPARATOR
- -- ·---- --- - ---- JOB NO. : P17.1022-5
- - --- ------- -
- - - -- ·-· - - - - -- - -- ------- - -- - - -. -----·-- - ---
---·- ---·-- ------ - -- -- . --·--------··
:
- - - - - -- ---·--
CUST. PO. NO. : 002fTCI/LB-O-V!I~01 7_ DATE 0_2.10.2Q_1?.
---- ·--- - ------------ --- ·· - --- ----- :
. --
REPORT NO : 06/GRIRIX/2017 PAGE j_OF..! __
- -.- -- ---- -- - ··- ---
FORM NO : F.380.WS-3.034
----- ---- ---------- -----------
:

GOODS RECEIVING INSPECTION REPORT


QTY SLAB NO. INSPECTION RESULT COMMENT REPORT
NO. DESCRIPTION PO. NO. MATR'LSPEC HEAT NO. CERT. NO. DATE MANUFACTURE
RQR'[ ACT'l PLATE NO. DIM IDENT PHYS DOC STATUS ORIGINAL MARKING
OJ TH READOLET t iN NPTX161N NPS 8500123663 I I SAI05 AWX CTCRT20 1200000904 29.05.2012 LAME
" " " .J ACCEPTED

02 THREADOLET liN NPTXIOIN NPS 8500123663 2 2 SAI05 AWX CTCRT201 200000904 29.05.2012 LAME
" " .J .J ACCEPTED

03 FLANGE LAP JOINT, 16lN 150LB 2500004299 4 4 SAI05 GOAV6 187545 01.06.20 17 ULMA
" " .J
" ACCEPTED

04 HEX PLUG 3/41N 6000LB NPT 8500115743 2 2 SA182 261573 TC-0 17879- 16-000 I 12.07.2016 MEGA
" " .J
" ACCEPTED

I
I

I
I
I
I
J
I
REMARK: MEASURING TEST EQUIPMENT
RECE UEDBY: INSPECTION BY: REVIEW I WITNESSED BY : REV[EW I WITNESSED BY : REVIEW/WITNESSED BY:
: 1041 I 105 (DOC-01)
( I SIGMAT


2. UT : UTG-02 ( I 0627300 )
y~,,
~ ~I)
Inventory SPY C Inspector CLIENT TPI AI 3.METERAN : CPM05

DISTRIBUSI : PPC, INVENTORY ,PRODUCTION, PROJECT, INSPECTOR ( 2x )


.
CUENTE.I Customer/ aitlnt
CERTIFICADO DE JNSPECCION UNEENt0204:os/3.1 e··
DODSON GLOBAl. INC.
I
5650 E PONCE DE LEON AVE, Inspection Certificate- Certificat de Reception ISO 1047<4:15/S.1 rso 1, 00 L
l!jULMA
I
STONE MOUtrrAIN, GA 30083

'--------------------....JI
USA
FECHA: Jl!.• 187545} HOJA: .
Dale: 01/D6naf7 ..,/'Nco. Pa.91': 1 SGI18221G4 UIJIAFOi!JA.S.COOI'.
UaftO!:'!mtnl Syst...,. - . s ~ LI!CIAE
CettiftCdocc.. Pt:D 97~+A02000-IW so ZUtl!IIIIQ<I, 3 - A;ldo. 14
PRODUCTO FLANGES SUPEDIDON.• OE PfiD 141681/JE. Z05SD 0071 (Gipuzkoa) SPAIN
~-PnxiJJit YovrOidorN:.. SS303$6 of. -de 12105121!16 Tol: 34 - 943 780552
Vo:te Cde. N.• "'' rovRheinland
N.•ot202.G002 7#3 F~)C S.C • 943 781$0&
.NORMAS APUOABLES ASME 816.5·13 6-mal: ~.co:n
• Requiremenls • Nonnr.. /lppf/c$/es ' 1.
Packing List 131742
MA7ERIAL CORRESPONDIENTE ASME SA10SM·15, ASTlA A10SM-14
Matorisf COtro$pOtldDnt-Qudll
MODO DE FUSION(") NACE MR017S/IS015156-D2/03-15 & MR0103NS017495·1S OEPARTAMf!NTO QUAUlY ASSURANCE
--steet.fbkjng...&obora~on.dc.~ _ Seclioll
-
' E" E1oe. -
Y- OxJgono b.WOO -- - o~.errr

...,........,._ ~ ~v
-. .. -- -· ··- - . -- . ·--
---
-
PARnOA D~SCRIPCJON RESIUCNCJA DUREZA

I
CANriDAD 0!1$El>.VACJONES COLADA N.j§TB'ICI' CliARP'I'V 10.>0<ml
~
1111111 QuiJIIIity Description Rcmarl<s Heat~ T.SWn¢11 Y.~ FWI. N<• Impact test HW'IUS
Po$/e Qulll!!4!
{
~ 0'-...sorvslion:
'
H.oc~ Fl.uisl Rupt 0.2"
)~
I== SIJic!ion RB~ ~I
=.i "C
D<~~eli

(') %
" JorJes HFNI
20 1G W 16150LBA105N . / N!; GOAVS
! 516 322 30,00 62.00 ! 162 161

..

I ..
cor.ADAIJ.• COMPOSIC!ON QUIMJCA- STEeL MAKER'S lADLE ANALYSIS ·ANALYSE CHIMIQUE -Las dimo~n y Ia oondioldn superfdal $e halltUDn iOti•fe::tonss.
Heat No • Dimension and mfaoe rondiion l'l'!lll>found ~'c.
N.•Ccufee P% S% Ni% Ma% Nb% n~ AI% Origitt of Steel
C% ~% lv'.n% Cr% Cu% 7i% CEq% • L6$ dimer>sion~ et <ltots do t:U!fs:;e sont sa~.

I GOAV6 0,182 0,210 0.950 0,013 0,0()4 p,096 0.12.5 p,031 0,001 0,000 0,248 0,040 p,002 0.39 Spain - £mJ molorleles cr1~ CllfllpiMIBc notii1.0& a;ili::ab!u
- Ma'!'-"8CIJJring roquimmenl$ ate sarisfl8d.
-Les no<mcs ~ SOilt nnpeef®$.

' EL INSPECTOR
V.t:ts IMpoclor- L'f<lspoctour

l!Ju~A& r.'Pt~
/
(i OBsERVACIONeS;
ALL FLANGES FORGED AND MACHINED IN Ul.MA. SPAIN. .
Remarks
Obsl!tvatians
N_NORMAUZED AT 900 C AND ALLOWED TO COOL IN SnLL AIR.
TRUE COPY
~~&IN.TL P.!P.E.c%~JJPPltJNt.
624 HOWARD AVENUE
D~ER PARK, TX 77536
0.~~
r. INSPECTION CERTIFICATE
I
I Certificato d'ispezione
.:>----

REPORT N. Issued on 12/07/2016 Customer PT. MITRA GALPERTI Job n. I Com. n. 17879 Page n./ Pagina n. 18 o135
TC-017879-16-0001
Roppno1o N. Revised on Cliente SOVEREIGN PLAZA, 6th FLOOR Purchase order and projectiOrdine e progetto
R~>vi~ion According to EN 10204:2004 Type JL.TB SIMATUPANG KAV. 36 0000123-1
0 3.1
fl"!· , j~ir:"nl) In accordo a UNI EN 10204:2005 Tipo CILANDAK, JAKARTA SELATAN 12430 -INDONESIA
DESCRIPTION I DESCRIZIONE
Test Item Qty Customer code Material Heat Product
rrova Pas. u.ta Codice cliente Materiale Colata Prod otto

L 100
b.1t.
~UDN 10 AISA182-16 F304I304L 380865 BUSHING MIF NPT AISA182 F304IL2xl.ll2
:;r1DU ~ ?. AISA182-16 F304I304L 261573 HEX. HEAD PLUG NPT AISA182 F304IL 314 -../
---
SADX ! 78 100 AISA182-16 F304I304L 262054 HEX. HEAD PLUG NPT AISA182 F304IL 1
--,--- -
~U L S I 79 25 A/SA182-16 F304I304L 248216 HEX. HEAD PLUG NPT AISA182 F304IL 1.112
.sw1J I --8o-- · 25 A/SA182-16 F304I304L 262380 HEX. HEAD PLUG NPT AISA182 F304IL 2
RAW AND FORGING MATERIAL CERTIFICATES

~ '"''
rluva
$UDN
I
HEAT TREATMENT DATA AND REFERENCES TO OTHER CERTIFICATES I Dettagli di trattamento termico e riferimenti ad altri certificati

MATERIAL PRODUCED BY ELECT.FURN.-SOLUT.ANNEALED at 1060 C WATER QUENCHED


I Certificati di acciaierialforgia
CERT.FC-005108-14-0004.MEGAI CERT.1562.MEGA*
... --··-
S·\I)U 1 MATERIAL PRODUCED BY ELECT.FURN.-SOLUT.ANNEALED at 107o· c-WATER QUENCHED CERT.MEST471436I2014.VALBRUNA*0045MEGA*
--
:;Anx MATERIAL PRODUCED BY ELECT.FURN.-SOLUT.ANNEALED at 107o·c-WATER QUENCHED CERT.471838I14.VALBRUNA*0045MEGA*
~I II 5

r-
I

.
----------
- --·
MATERIAL PRODUCED BY ELECT.FURN.-SOLUT.ANNEALED at 1060 C WATER QUENCHED CERT.FC-005151-14-0001.MEGAICERT.1607.MEGA*
'.rrrN MATERIAL PRODUCED BY ELECT.FURN.-SOLUT.ANNEALED at 1050 C WATER QUENCHED CERT.000156.EVASI*
Te$t Test Orient. TENSILE TEST AT ROOM TEMPERATURE I Trazione a tempertu ra ambiente CVN (KV) I Prova di resilienza Bend [B) Hardness
loc. Specimen I Provino Yield strength Tensile strength Elongation Red. Of Area Dim ens. T Abs. Ener gy Shear A Lat Exp Fiatt. [F)
rrova Preso a Direz. Shape A[mm
2
] L[mm] Snerv. [Mpa] Rottura [Mpa] Allung. [%) Contraz. [%) Dimens. Temp. Energia ass. Area d Esp. Lat. Piega Durezza
Forma Sezione Lung h. Min: I Min: I Min: I Min: I [ mm] ['C) [J] [Yo] [mm] Schiacc.
~>UllN
~-~-- L~NG Round 30.500 25.000 320.100 590.400 57.600 72.300 10x10x55 0 231-218-199 -- -- HBW 170-175
:;/\('IU ' Tl2 LONG Round 122.600 50.000 401.400 622.200 46.300 69.200 10x10x55 0 198-212-212 - -- HBW 171-174
- - -- - - --
_SADX+ Tl2 LONG Round 122.600 50.000 392.400 600.100 54.200 65.600 10x10x55 0 192-192-224 -- HBW 206-208

_s~~ I __T/2 LONG Round 60.300 35.000 346.300 595.100 58.400 70.600 10x10x55 0 196-231-235 -- -- HBW 165-170

SCNN I Tl2 LONG Round 30.500 25.000 320.100 599.300 58.100 77.400 10x10x55 0 189-193-201 -- -- HBW 171-174
8
Test c Si Mn s p Cr Ni Mo Ti Cu v AI H Nb N Sn 0 B Fe Zr CEA PREN X fact.c J fact. 0
Prov;t [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%] [%) [%] [%] (%] (%] [%]
suo~+ o.~190 0.3200 1.4800 0.0290 0.0340 18.0000 8.0000 0.0895 /._ ~SAR~
SAOU 0.0140 0.4600 1.8100 0.0300
-
0.0300 18.3100 8.1000 0.6000
·- --- 0.5600 0.0880 /o~ • uc'Jl -a':I\."" \
- j ( ~{ ~ ~~~iSIG~
-~ADX r~0190
SUl5 0.0200
0.5500
0.6600
1.8600
1.8500
0.0290

0.022~0.0270
0.0320 18.2000 8.1400 0.6200
18.1200 8.5300
--- - ·
0.4300 0.0880
0 .0530 v~\ - -!:
):

'
·.se:i-m 1-o.o110 0.3300 1.8800 0.0260 0.0320

1: MATERIAL ACCORDING TO NACE MR0175IISO 15156-1-2-.3 Ed.2009. MATERIAL ACCORDING TO NACE MR0103 Ed.2012
18.2600 3.6100
REMARKS I Note
0.0940

A: CE = C + Mnl6 + (Cr+Mo+V)I5 + (Cu+Ni)l15


'· ~
~~·

I B: PREN = Cr + 3.3Mo + 16N


.
2: MATERIAL ACCORDI NG TO ASME Sect. II Part. A 2015 Edition. Certified T;ue ·Copy C: X factor= {lOP + 5Sb+4Sn+As)l100- elements expressed in ppm
D: J factor = (( Mn + Si )( P + Sn)) x 10E4
~nuel Centemeri
.
lC........... Quality inspector representative

Additional el ements:
1hi' r:Ntific~ te 1S
'SUDN': Co 0,1300 I PT MITRA iGALPER TI
issued by a computerized system and it is valid with electronic signature. On the original certificate tile trademark M.E.G.A. is printed in green color.
l spettore controllo qualita -
Form QC-01-01 Rev. 0 20a3-03..J.!

n.1 r= r.: /.\ .c; n 1\ - ViA DB II a Chiesa. 3 - 2402() Scanzorosciate (Ber[:.iamo) - I taly - VAT IT 00210060166 - Ph. +39 035 661280 I 661199 - Fax +39 035 665535 - E-mail inspection@ mega-fittings.com
-. ~
CERTIFJ~'"'ATO DI COLLAUDO I TE~T C.KR.T--f!CAT.h:
Clicntc/Customcr
l
PT. INDOKARYA MANDfRl Cen.i!lc. N.
~
'./ CTCERT20 1200000904
Ordinc clicntc/Customer order n. 13-1/P0-1/IKM/IY/20 12 DTD 04/04/12 Data/Date 29/05/2012
:JROERIA FORGIATA E OERIVAZIONI
EO STEEL FITIINGS AND OUTLETS Documcnto di tr;~Spono DTVEND201200000848 INVOICE NUMBER 811
Lista/Job 770
n Qu:tntil• Heat code I!eat Number O.:.cnpuon Srcel null ccrt • forr.cn>n<;tcr cert,
0 50 A\\'X ll/79739 THD·OUTLETS5·•1XI3000NPT ASTMA!OSN-11 RIVAACCIAlOSPA 4372
ANALISICIIIMlCADit\CClJ\II!Rlt\ C~o Mn•a 1""1• s•,o So'-'. Cr"o ..h% Mo•'o Ti% Cu•'. Nb~o Co•-'. V~J, N',O CE~'. TR.ATTt.MENTOTERMIC0/1-ffiATTREATMENT
SlT.EI MlU..CHEt-.HCALANALYSlS 0,100 0,870 0,012 0,007 0,250 0,090 0,060 0,010 0,015 0,210 0,003 0,000 0.015 0.000 0,360 NORMALIZEDAT900"C/COOLEOSTILl.NR
Snervornento RollurD AI~< Con'~ Dureu.a Resaltc!WI Provn idrnultca. Pu:t Vtsu•l and duncnMonal ched
CARATTERISTICI-lli MECCANJCHE Ycld str. fen Str El% Red of llardncr.s Jmp3cttcst voi.J't'111(2) H Test n T~
MECHANlCALrROPERTIES N/mm(2) 309,00 Nlmm(2) 497,00 33,50 Sl!.SO JIBW<I&7 50 .9 47 49 I -46°C 0,00
R.ACCORDl SI.:CONDO/FJTIINGS fN !ICC.TO ANSI/ASMEBI 20.1-SJ, ASMESEC. II PART A L F., MSS SP-97-L E., MSS SP-1S·L E , NA~ MROI?S-2010

n OuMtlly Hc.11 r<><!c llc3l Number Des("riptaon T)·pc sod mat •pcctfic./yc3r d3te Steel Mill Steel moll ccn • for~cm:t.,lcr ~n
50 AWX / 11179739 .v THD-OUTlETS..!Q::§Xl 3000 NI'T ASTM AIOSN·Il RlVA ACCIAJO SPA 4372
ANAL!SI Cll!MJCA OJ ACC!AIERIA C% Mn~'. P% s~. Si% Cr% Nr% Mo% Tt~o Cu% Nb% Co~~ V'Yo N% CE% TRATTAMf;NTOTERMICOIII.EAT TREATMFNT
STI:Et MlLLOiEMIC.o\1 ANALYSIS 0.100 0,&70 0.012 0,007 0,250 0,090 0,060 0.010 0,015 0.2!0 0,003 0,000 0,015 0,000 0,360 NORMALIZED AT900'C /COOLED STII LAIR
lincr.11mcnto Rottura AI% Con% Durettn Resilicnm Pro\3 adrnulica !'reg.
CAR.ATTERISTICHE MECCANIC!!E Ycld srr Ten Str. El~~ Red.of Hardness lmp;11:! test vu1Jicm(2) H Tc•t IJ Tc~t
MFCili\l.;ICAL PROPERTIES Ntmn>(2) 309,00 N/mm(2) 497.00 33,50 5!1,50 IIBW< 187 50.9 47 49.1 -46°C 0,00
RACCOIWJ SECONDO lflTrlNGS N ACC.TO ANS!tASME Bl.20 1·&3, ASME SEC II PART ALE. MSS SJ'-97-LE., MSS SP-25-t.. E. NACG MROI75-2010

m Qu~nll t) Heat cu& Heat Number {)e!;enpi!On Type nnd null spt:ciliclyear date Steel Mall Srecl mill c<:rt · forJ:"masrcr c.:n.
:2 50 AWX ../ 11179739 ......-
THD·OUTLETS36-12Xl3000NPT ASTMAIOSN-11 RIVAACCfAIOSPA 4372
ANALIS1CHIMIC.ADIACCL'\JCRIA no Mn•~ l"'-1 s•,~ St•,; Cr"'\ Ni% Mo% Tt% Cu~~ 1'-'11% Co% V,_. W. CG% TR.ATTAM.r:.NTOTURMICO/HEATTREAT~
STEC:l..Mll.LCHI'AIICAL/\NAI..YSIS 0, 100 0,870 0,012 0,007 0.250 0,090 0,060 0.010 0.0 15 0,210 0,003 0.000 0.015 0,000 0,360 NORMALIZEDAT900"CICOOLEDSTILLAIR
Snerv:uncnro Ronur~ AI% Con% Ourcvn Resthcn7.a Pttwo adrnulic~ Pacs
CARAlTERISTlCI n::; MfCCAl\ICHt Veld itr Tcn.Str. El~o Red of Hanlne~ lmptiCitest ••I Jfcm(2) H Tc.~r ll Test
t..1ECHA.'IICAI.PROPERTIES N!mm(2) 309,00 N/mm(2) 497,00 33,50 S8,50 HBW<187 50.9 47 49.! -46"C 0,00
RACCORDI SF.CONDO IFITJ'INGS IN ACCTO ANSI/ASI'vffi B I 20 1·83, ASME SEC ll PART A I,.E.., MSS SP-97-L.E.., MSS SP-25-L.E., NACE MROI?S-2010

>Itt dcll"anahsi chinuc.l 5ono 13 ccm:ttu tr.ISCflzione dd ceruficato cmcsso dall'acciruma Ccntfte.\to secondo I Ccmfic:.tc ace. to. EN I 020413.1 - DIN 50049/3. 1
nli delle pcovc meccnmchc sono Ia ~orroun trn~7ionc del cerltlicnto ctneliso daU'a~icnda
ANNUAL UOOK ASTM SEZ l VOL.OI.OI.2010.
, est1,"UJIO fulllma ll:ufonnazi~ne Ml matcri:lle
an:.nKI che il prodo«o fomiro ~ ccmfam>e ~lie nnrm~uve sopr.uodic:ue cd ll requisJu detrordrne.
MATERIAL MANUFACTURER APPROVED hy TUV RHEINLAND INDUSTRl.E SERVICE Gmbll A<'COROING 1"0 P.E.D 97123/f.C
:sulrs of the chemacal an.11)-.t) arc • true d!ld cNrecl eojl)' of the steel null ccnafic:~tc ANNEX J POINT 4.3 & AD 2000 WO.
:sttlls of the mccloanacaltcsts arc rho cNTCCt rc:cOfds of the cn1ific:ne ~ued frorn rhc comp:my lh~t h:l.<
:cd the 1"~1 tr~n~formlli M of the m31cn.,f
ate tlL~t rhc deh=<l prodL-cl comrhc> mth the oil<'•"< ~~·Ltrd< •••d In the ordd$ rcqu~c~ncur<

E COLLAUDO I INSPECTOR

v Pag. ],:5 / 35
1.,\MI: Srl ~ 10-10 JCRAGO t
PT. SANGGAR SARANA BAJA

5. WELDING TRACEABILITY RECORD, WELDER


CERTIFICATES & WPS/PQR
4 ~A~GGAR

QUALITY DOCUMENT
SARANA BAJA CUSTOMER

PROJECT
:
:
:
PT.THERMOCHEM INDONESIA

40FT LECM SEPARATOR W ITH EXPANSION PIPE, 40FT LECM DRYER


- -

-- - -
TAG NO.
MS N.
JOB NO.
ASM-0002289
-
P.17.1022-4
DATE 0311012017
CUST.PO.NO. :
-
002/TCI/LB-ONII/2017
- ---
FORM NO.: F.380.WS-3.017 REPORT NO. :
--- ~- --- -- - - - - --
DESCRIPTION :
SSBIP17.1022-41DRAYERIWTR/001
LECM DRAYER
-- · -- -- ---~ - --
~

----

WELDING TRACEABILITY RECORD

CONSUMABL E
WELD NO. WEL DING WELDER SYMBOUBAT CIJ NO. VI SUAL N OT METHOD COMMENT
WPS
PROCESS ro FLUX ROO DATE VI MT PT RT UT
% % % %

01 SEAL PLATE TO H BEAM GMAW 271 R M. 13 ER70S-6 I 305636 0910912017 ACC - 100 - -
F M.13 ER70S-6 I 305636 0910912017
c M.13 ER70S-6 I 305636 0910912017
02 SEAL PLATE TO H BEAM GMAW 27 1 R W ,01 ER70S-6 I 305636 0910912017 ACC - 100 - -
F W ,01 ER70S-61 305636 0910912017

c W ,01 ER70S-6 I 305636 0910912017


03 COVER TO BEAM GMAW 27 1 R S,06 ER70S-6 I 305636 0910912017 ACC - 100 - "

F S,06 ER70S-6 I 305636 0910912017


c S,06 ER70S-61 305636 0910912017
04 COVER TO BEAM GMAW 27 1 R M,13 ER70S-6 I 305636 12/0912017 ACC - 100 - -
F M,13 ER70S-6 I 305636 1210912017

c M,13 ER70S-6 I 305636 1210912017


05 COVER TO BEAM GMAW 27 1 R M,13 ER70S-6 I 305636 1210912017 A CC - 100 - -
F M,13 ER70S-6 I 305636 1210912017
c M,13 ER70S-6 I 305636 12/0912017
06 COVER TO BEAM GMAW 27 1 R W,01 ER70S-6 I 305636 1310912017 ACC - 100 - -

F W,01 ER70S-6 I 305636 1310912017


c W ,01 ER70S-6 1 305636 1310912017
07 WALL CORNER GMAW 27 1 R M,13 ER70S-6 1 305636 1310912017 ACC - 100 - -
F M,13 ER70S-6 I 305636 1310912017
c M,13 ER70S-6 1 305636 1310912017
08 CORNER END PLATE GMAW 271 R S,06 ER70S-6 I 305636 1310912017 ACC -
- 100 - -
-
----
4 SANGGAP SARANA BAJA
QUALITY DOCUMENT
CUSTOMER

PROJECT
:
:
:
PT.THERMOCHEM INDONESIA

40FT LECM SEPARATOR WITH EXPANSION PIPE , 40FT LECM DRYER


-
TAG NO.

MSN.

JOB NO.
ASM-0002289
.

P .17.1022-4
0311012017
- ·- --- -- - ------- ----- ~ ---
DATE
.
C UST.PO.NO. : 002fTCIILB-ONIII2017
-
FORM NO.: F.360.WS-3.017 REPORT NO. : SSBIP17. 1022-4/DRAYERIWTRI001

DESCRIPTION : LECM DRAYER


- - - - - -- - ----- ----
------ ---- - - --- -

WELDING TRACEABILITY RECORD

CONSUMABLE
WELD NO. WELDING WELO.: R SYMBOUBATCU NO. V I SUAL NOT METHOD COMMENT
WPS
PROCESS lD F LUX ROD DATE VI MT PT IU UT

% % % %

F S,06 ER70S..S I 305636 1310912017

c S ,06 ER70S-6 I 305636 1310912017


09 CORENER END PLATE GMAW 271 R W,01 ER70S-6 I 305636 1310912017 ACC . 100 . -
F W ,01 ER70S-6 I 305636 1310912017

c W,01 ER70S-6 I 305636 1310912017


10 CORNER END PLATE GMAW 271 R A,02 ER70S-6 I 305636 1510912017 ACC - 100 - .

F A,02 ER70S-61 305636 15109/2017

c A,02 ER70S-6 I 305636 1510912017


11 SEAL PLATE WELDMENT GMAW 271 R M ,13 ER70S-6 I 305636 1510912017 ACC - 100 - .

F M ,13 ER70S-6/ 305636 1510912017

c M ,13 ER70S-6 I 305636 1510912017


12 ANGLE TO SIDE GMAW 271 R A,02 ER70S-6 I 305636 15/0912017 ACC - 100 - .

F A,02 ER70S·6 I 305636 1510912017

c A,02 ER70S-6 I 305636 1510912017


13 ANGLE TO END PLATE GMAW 271 R W,01 ER70S-6 I 305636 16109/2017 ACC - 100 - .

F W,01 ER70S-6 I 305636 16109/2017

c W ,01 ER70S-6 I 305636 16/09/2017


14 FLOOR TO ANGLE GMAW 271 R M,13 ER70S-61305636 2010912017 ACC - 100 - .

F M,13 ER70S-6/ 305636 2010912017


c M, 13 ER70S-6 I 305636 2010912017
15 BOTIOMCROSS GMAW 271 R W,01 ER70S-6 I 305636 20109/20 17 ACC - 100 - .

F W,01 ER70S..S I 305636 20/0912017

c W,01 ER70S-6 I 305636 2010912017


~
CUSTOMER : PT.THERMOCHEM INDONESIA TAG NO. ASM-0002289
SANGGA" SARANA BAJA
:
-- -- MSN. -
QUALITY DOCUMENT PROJECT : 40FT LECM SEPARATOR W ITH EXPANSION PIPE, 40FT LECM DRYER JOB NO. P.17.1022-4
-
--
DA TE 0311012017
- --~

CUST.PO.NO. : 002/TCIILB-ONIII2017
- - ---- - - - . - --~

FORM NO.: F.380.WS-3.017 REPORT NO. : SSBIP17.1022-4/DRAYERIWTRI001


DESCRIPTION : LECM DRAYER
-- - -
-----

WELDING TRACEABILITY RECORD

CONSUMABLE
WELD NO. WELDING WELDER SYM BOUBATC B NO. VISUAL NDT M ETHOD COMMENT
WPS
PROCESS lO FLUX ROD DATE VI MT PT RT UT
% % % %
16 FLOOR TO ANGLE GMAW 271 R S,06 ER70S-6 I 305636 2110912017 ACC - 100 - -
F S,06 ER70S-6 I 305636 2110912017 '
'

c 8,06 ER70S-6 I 305636 2110912017 I

17 BOTTOM CROSS GMAW 271 R 8,06 ER70S-6 I 305636 21/0912017 ACC 100 - -
F 8 ,06 ER70S-6 I 305636 2110912017

c 8 ,06 ER70S-6 I 305636 2110912017

- -
Prepared by : Approved by : Witnessed by I Reviewed by
PT. SANGGAR SARANA BAJA

~~GARSARANA~
Achmad Jajuli DAMARW
QC Inspector QC Supervisor CLIEN
.
c (v~ .

CERTIFICATE OF ANALYSIS

~KISWEL
Certificate No. 201306-0022-01 Date of issue 2013.06.06

Brand Name KC-28 CF Buyer PT. UNGGUL SEMESTA

PLO 63, Jalan Keluli 2, P.O. Box 63, Specification AWS A 5.18 • 05 ER70S-6 Invoice No. E2013050063
81750 Pasir Gudang, Johor, Malaysia
Tel: +60-7-2515-933 Fax: -+W-7-2515-SU UCNo. 226LC30072B DATED 130527

Chemical Composition of Solid Wire(%) Mechanical Properties of Deposited Metal I


s
p c Si Mn p s Cu Ni Cr Mo v T/S Y/S
EL(%) N.O.E I.V(J)at I
Lot No Dimension Quantity (N/mm') (N/mm') -3ooc 1

' E 0.06-- o.so- 1.40- MAX MAX MAX MAX MAX MAX MAX MIN MIN MIN ASTII Et032 MIN
l
c 0.15 1.15 1.85 0.025 0.035 0.50 0.15 0.15 0.15 0.03 480 400 22 HTLEVEl 27
305636 1.0MM X 15KG SPOOL 40,320.00 KG 0.10 0.90 1.57 0.021 0.013 0.25 0.14 0.012 0.010 0.013 587 485 24 Good 121 i

. -
~~~
Hydrogen Test Bend Test
FILLET
WELD - mV100g -
TEST
L1 L2 L3 Convex/Concave Convexity(C1) Weldability
AC H
AC v
AC OH NOT REQUIRED It is hereby certified, on the ba
DC( ) H I with the specification, that the
DC ( )v in the specification, and that n1
DC ( ) OH
Packing GOOD t{ISWE
Other
Assured by: 'fi;,~,~&&
a • • • • • • • • • • • • • .. ••••••••<t• ••• • ••<~•t•••• • • ••••••••ttjlt•••tt•
""NAGER OF QA SECTION I LEE KYEONG H('l
c

(
.~ ~
"""""""'

\}jJ SANGGAR SARANA BAJA


CUSTOMER = PT. THERMOCHEM INDONESIA
PONO = 002/TCI/LB-0-VII/2017
JOB NO. = A.l7.1022
DESCRIPTION = LECM 40FT SEPARATOR WITH EXPANSION PIPE,
= LECM 40 FT DRYER
DOCUMENT NO. = ENG-WL-1022-01

WELDER QUALIFICATION CERTIFICATES

A ISSUED FOR APPROVAL DWI ;IP.. gpij'r ~ JMH


PREPARED REVIEW APPROVED
REV. DESCRIPTION
BY BY BY
FT.SSB.QAP.006.ENG.007

MIGAS WELDER LIST


ASME SECTION IX

Title : LECM 40 FT With Expansion Pipe


Customer : PT. Thermochem Indonesia
Fabricator :PT. SANGGAR SARANA BAJA
SSB JOB No : A.17.1022
Date : 25 July 2017 REV.O

RANGE QUALIFIED CERTIFIED No. EXPIRE w.


NO. NAMA PROCESS POSITION WPS MATERIAL ID. REMARK
P.NO. DEPOSITE(t) BACKING TEST DATE UP DATE 2015

1 ANDI SUSANTO GTAWIFCAW 6G 127 SA-106-B 1-11.34.41-47 Min 3" dia GTAW :10mm&FCAW:mAx. To be welded With/Without 3256/10.12/DMTS/2015 161212018 A.09

2 ARIFIN GTAW 6G 127 SA-106-B 1-11.34.41-47 Min 314" dia & Max. 11.2 mm thk With/Without 4790110, 12/DMTS/2015 18/0812018 A.13

3 AGUNG TRIYANTO GTAWIFCAW 6G 127 SA-106-B 1- 11 ,34,41-47 Min 3" dia GTAW :10mm&FCAW:mAx. To be welded With/Without 485511 0. 12/DMTS/2016 2711112018 A.18

4 INDAH DIAN.D GTAW/FCAW 6G 127 SA-106-B 1- 11 ,34,41-47 Min 3" dia GTAW :10.52mm&FCAW:max. To be welded With/Without 326411 0. 12/DMTS/2015 161212018 1.01
5 RIAN PRASETYO GTAW 6G 127 SA-106-B 1-11 ,34,41-47 min 314" dia & Max. 11.2 mm thk With/Without 361/1 0.12/DMTS/2016 2711112018 R.07

6 SIMUN GTAW 6G 127 SA-106-B 1-11,34,41-47 min 3/4" dia & Max. 11.2 mm thk With/Without 4786110, 12/DMTS/2015 1810812018 S.04
7 SUPARJ02 GTAW 6G 127 SA-106-B 1-11 ,34,41-47 min 314" dia & Max. 11.2 mm thk With/Without 4801110, 12/DMTS/2015 18/08/2018 S.13

8 WAHYU SUTOPO GTAW 6G 127 SA-106-B 1-1 1,34,41-47 min 314" dia & Max. 11.2 mm thk With/Without 4793/10, 12/DMTS/2015 18/08/2018 W .01
9 WASIYADI GTAW 6G 171 SB 338 GR.2 1-11 ,34,41-47 min 1" dia & Max. 11 mm thk With/Without 1435110.12/DMTS/2017 2110312020 W.03

Pre~}
( Dwi Riyanto )
WIE PTSSB
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI

KUAUFIKASI JURU LAS


Nom or :4790/1 0.12/DMTS/2015

Direktur Teknik dan Lingkungan Migas, berdasarkan :


1. Undang - Undang Nomor 22 Tahun 2001 tanggal 23 November 2001;
2. Peraturan Pemerintah Nomor 17 Tahun 1974 Tanggal18 Maret 1974;
3. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal25 Mei 1979;
4. Peraturan Mentamben Nomor 06.P/0746/M.PE/1991 tanggal19 November 1991;
5. Keputusan Direktur Jenderal Migas Nomor 84 K/38/DJM/1998 tanggal19 Agustus 1998; dan
6. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal18 Agustus 2015
Menyatakan bahwa kualifikasi Juru Las :
Nama ARIFIN
Nomor Registrasi TS-280815/111977 .001
Tempat dan tanggallahir Sleman, 01 Juli 1977
Alamat KP. Sumur RT.004/RW.010 Klender
Duren Sawit Jakarta Timur
Perusahaan PT. SANGGAR SARANA BAJA
Telah dikualifikasi sebagai juru las sesuai sesuai dengan
Nomor WPS SSB 127
Nomor PQR SSB 127- R
Standar ASME Section IX- Edition 2013
Dengan data sebagai berikut
Pengujian Lapangan Batasan Kualifikasi
Proses pengelasan GTAW GTAW
Sifat Listrik DCEN DCEN
Posisi I Arah pengelasan 6G I Naik Sesuai QW.461.9 /Naik
Material Dasar :
- Disain sambungan Single "V" Groove Single "V" Groove
- Diameter inch ( mm ) 3/4" Minimum 19.05 mm
- Tebal ( mm) 5.6 mm Maksimum GTAW: 11.2 mm
- Spesifikasi Material Uji SA 106 GR B Sesuai QW 423
Bahan Pengisi ER 70 S-6 F-No. 6, SFA 5.18
Gas pelindung Argon 99.99 % Argon 99.99 %
Backing Gas - -
Jenis Pemeriksaan :
-Visual Baik
- Uji Tak Rusak/NDT Radiography
- Uji Rusak /DT -
- Dan lain- lain -
Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di alas sampai dengan tanggal
18 Agustus 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru Las ini dianggap tidak berlaku lagi.

Diuji oleh:
.~.~Jiik~~~a lnspeksi Tambang
\
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI
KUALIFIKASI JURU LAS
Nomor: 4855/1 0.12/DMTS/2016
Direktur Teknik dan Lingkungan Migas, berdasarkan :
1. Undang-Undang Nomor 22 Tahun 2001 tanggal23 November 2001 ;
2. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal 25 Mei 1979;
3. Peraturan Mentamben Nomor 06.PI07461M.PEI1991 tanggal19 November 1991;
4. Keputusan Direktur Jenderal Migas Nomor 84 K/381DJMI1998 tanggal 19 Agustus1998; dan
5. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal 27 November 2015.

Menyatakan bahwa :
Nama :AGUNG TRIANTO
Nomor Registrasi : TS-491115/301392.002
Tempat Tanggal Lahir: Wonogiri 20 Januari 1992
Alamat : Mahkota lndah No. 9 RTIRW 0051018 Kel. Mangunjaya, Bekasi.
Perusahaan : PT SANGGAR SARANA BAJA
Telah di kualifikasi sebagai juru las sesuai dengan :
Nomor WPS : SSB 127
Nomor PQR : SSB 127-R
Standar : ASME Section IX Edisi 2013
Dengan data sebagai berikut

Proses Pengelasan
Sifat Listrik
Posisi/Arah Pengelasan

Material Dasar :
- Desain sambungan
- Diameter inch ( mm)
- Tebal (mm)

- Spesifikasi Material Uji


Bahan Pengisi
Serbuk Pelindung

Backing Gas
Back Weld I Backing Metal
Jenis Pemeriksaan
-Visual
- Uji Tak Rusak/NDT
- Uji Rusak I DT
- Dan Lain-lain
Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di atas sampai dengan tanggal
27 November 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru las ini dianggap tidak berlaku lagi.

ozak, ST
~
19631005 198403 1001
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI
KUALIFIKASI JURU LAS
Nomor:361/10.12/DMTS/2016
Direktur Teknik dan Lingkungan Migas, berdasarkan :
1. Undang-Undang Nom or 22 Tahun 2001 tanggal 23 November 2001;
2. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal 25 Mei 1979;
3. Peraturan Mentamben Nomor06.PI0746/M.PEI1991 tanggal19 November 1991;
4. Keputusan Direktur Jenderal Migas Nomor 84 K/381DJM/1998 tanggal19 Agustus1998; dan
5. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal 27 November 2015.

Menyatakan bahwa:
Nama : RIYAN PRASETYO
Nomor Registrasi : TS-701115/141394.002
Tempat Tanggal Lahir: Jakarta, 4 Januari 1994
Alamat : Kebalen RTIRW 0031014 Kel. Kebalen Kec. Babelan, Bekasi
Perusahaan : PT SANGGAR SARANA BAJA
Telah di kualifikasi sebagai juru las sesuai dengan :
Nomor WPS : SSB 226
Nomor PQR : SSB 226-R
Standar : ASME Section IX Edisi 2013
Dengan data sebagai berikut ,.--:..·--=--~---,,...-----,-------=--~....,.~~-=------,

Proses Pengelasan
Sifat Listrik
PosisiiArah Pengelasan Semua posisi/ Naik
Sesuai QW.461.9
Material Dasar :
- Desain sambungan
- Diameter inch ( mm)
- Tebal (mm)
- Spesifikasi Material Uji
Bahan Pengisi
Serbuk Pelindung
Backing Gas
Back Weld I Backing Metal f - - - - - - - - - - - - . . . . . . l . . . _ - - - - - - - - - - - - - - 1
Jenis Pemeriksaan
-Visual
- Uji Tak Rusak!NDT
- Uji Rusak I DT
- Dan Lain-lain
Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di atas sampai dengan tanggal
27 November 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru las ini dianggap tidak berlaku lagi .

.-nnw ~rya
750816 200502 1001

.>" ·- ':
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI

KUAUFIKASI JURU LAS


Nom or :4786/1 0.12/DMTS/2015

Direktur Teknik dan Lingkungan Migas, berdasarkan :


1. Undang- Undang Nomor 22 Tahun 2001 tanggal 23 November 2001;
2. Peraturan Pemerintah Nomor 17 Tahun 1974 Tanggal18 Maret 1974;
3. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal25 Mei 1979;
4. Peraturan Mentamben Nomor 06.PI07461M.PEI1991 tanggal 19 November 1991;
5. Keputusan Direktur Jenderal Migas Nomor 84 K/381DJMI1998 tanggal 19 Agustus 1998; dan
6. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal 18 Agustus 2015
Menyatakan bahwa kualifikasi Juru Las :
Nama SIMUN
Nomor Registrasi TS-5008151142365.001
Tempat dan tanggallahir Banyumas, 12 Februari 1969
Alamat KP. Pulo Asem RT 0141RW.006
Babelan - Bekasi
Perusahaan PT. SANG GAR SARANA BAJA
Telah dikualifikasi sebagai juru las sesuai sesuai dengan
NomorWPS SSB 127
Nomor PQR SSB 127- R
Standar ASME Section IX - Edition 2013
Dengan data sebagai berikut
Pengujian Lapangan Batasan Kualifikasi
Proses pengelasan GTAW GTAW
Sifat Listrik DCEN DCEN
Posisi I Arah pengelasan 6G I Naik Sesuai QW.461.91Naik
Material Dasar :
- Disain sambungan Single "V" Groove Single "V" Groove
- Diameter inch ( mm ) 314" Minimum 19.05 mm
- Tebal ( mm) 5.6 mm Maksimum GTAW: 11.2 mm
- Spesifikasi Material Uji SA 106 GR B Sesuai OW 423
Bahan Pengisi ER 70 S-6 F-No. 6, SFA 5.18
Gas pelindung Argon 99.99 % Argon 99.99 %
Backing Gas - -
Jenis Pemeriksaan :
-Visual Baik
- Uji Tak RusakiNDT Radiography
- Uji Rusak IDT -
- Dan lain- lain -

Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di alas sampai dengan tanggal
18 Agustus 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru Las ini dianggap tidak berlaku lagi.

('• :": q,
' ozak, ST
NIP 19631005 198403 1001
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI

KUALIFIKASI JURU LAS


Nom or :4801/1 0.12/DMTS/2015

Direktur Teknil< dan Lingkungan Migas, berdasarkan :


1. Undang- Undang Nomor 22 Tahun 2001 tanggal 23 November 2001;
2. Peraturan Pemerintah Nomor 17 Tahun 1974 Tanggal18 Maret 1974;
3. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal25 Mei 1979;
4. Peraturan Mentamben Nomor 06.PI07461M.PEI1991 tanggal 19 November 1991;
5. Keputusan Direktur Jenderal Migas Nomor 84 K/381DJMI1998 tanggal 19 Agustus 1998; dan
6. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal 18 Agustus 2015
Menyatakan bahwa kualifikasi J uru Las :
Nama SUPARJO
Nomor Registrasi TS-5308151333366.003
Tempat dan tanggallahir Kebumen, 23 November 1966
Alamat Rawa Pasung, RT 0061022,
Kola Baru - Bekasi Barat
Perusahaan PT. SANGGAR SARANA BAJA
Telah dikualifikasi sebagai juru las sesuai sesuai dengan
Nomor WPS SSB 127
Nomor PQR SSB 127- R
Stan dar ASME Section IX- Edition 2013 1/
Dengan data sebagai berikut
Pengujian Lapangan Batasan Kualifikasi
Proses pengelasan GTAW GTAW
Sifat Listrik DCEN DCEN
Posisi I Arah pengelasan 6G I Naik Sesuai QW.461.9 INaik
Material Dasar :
- Disain sambungan Sinale "V" Groove Sin[lle "V" Groove
- Diameter inch ( mm ) 314" Minimum 19.05 mm
- Tebal ( mm) 5.6 mm Maksimum GTAW: 11.2 mm
- Spesifikasi Material Uji SA106GRB Sesuai OW 423
Bahan Pengisi ER 70 S-6 F-No. 6, SFA 5.18
Gas pelindung Araon 99.99 % Ar[lon 99.99 %
Backing Gas - -
Jenis Pemeriksaan :
-Visual Baik
- Uji Tak RusakiNDT Radiography
- Uji Rusak IDT -
- Dan lain- lain -

Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di atas sampai dengan tanggal
18 Agustus 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru Las ini dianggap tidak berlaku lagi.

"'AI:i!:l"il¥R·ozak, ST
NIP 19631005 198403 1001
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI

KUALIFIKASI JURU LAS


Nomor :4793/1 0.12/DMTS/2015

Direktur Teknik dan Lingkungan Migas, berdasarkan :


1. Undang - Undang Nomor 22 Tahun 2001 tanggal 23 November 2001;
2. Peraturan Pemerintah Nomor 17 Tahun 1974 Tanggal18 Maret 1974;
3. Peraturan Pemerintah Nomor 11 Tahun 1979 tanggal 25 Mei 1979;
4. Peraturan Mentamben Nomor 06.PI07461M.PEI1991 tanggal19 November 1991;
5. Keputusan Direktur Jenderal Migas Nomor 84 K/381DJMI1998 tanggal19 Agustus 1998; dan
6. Berita Acara Pemeriksaan Pengujian Kualifikasi Juru Las tanggal 18 Agustus 2015
Menyatakan bahwa kualifikasi Juru Las :
Nama WAHYU SUTOPO
Nomor Registrasi TS-4908151201888.002
Tempat dan tanggallahir Sleman, 10 Juni 1988
Alamat KP. Sumur RT0101 RW 010 Klender
Duren Sawit Jakarta Timur
Perusahaan PT. SANGGAR SARANA BAJA
Telah dikualifikasi sebagai juru las sesuai sesuai dengan
Nomor WPS SSB 127
Nomor PQR SSB 127- R
Standar ASME Section IX- Edition 2013
Dengan data sebagai berikut
Pengujian Lapangan Batasan Kualifikasi
Proses pengelasan GTAW GTAW
Sifat Listrik DCEN DCEN
Posisi I Arah pengelasan 6G I Naik Sesuai QW.461.91Naik
Material Dasar :
- Disain sambungan Sin~le "V" Groove Sin~le "V" Groove
- Diameter inch ( mm ) 314" Minimum 19.05 mm
- Tebal ( mm) 5.6 mm Maksimum GTAW: 11.2 mm
- Spesifikasi Material Uji SA 106 GR B Sesuai QW 423
Bahan Pengisi ER 70 S-6 F-No. 6, SFA 5.18
Gas pelindung Ar~on 99.99 % Argon 99.99 %
Backing Gas - -
Jenis Pemeriksaan :
-Visual Baik
- Uji Tak RusakiNDT Radiography
- Uji Rusak IDT -
- Dan lain- lain -
Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut di atas sampai dengan tanggal
18 Agustus 2018. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru Las ini dianggap tidak berlaku lagi.

Diuji oleh:
Pel sana lnspeksi Tambang
KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINYAK DAN GAS BUMI
KUALIFIKASI JURU LAS
Nomor: 1435 l10.12lDMTSl2017
Direktur Teknik dan Lingkungan Migas, berdasarkan :

1. Undang-Undang Nomor 22Tahun 2001 tanggat 23 November 2001;


2. Peraturan Pemerintah Nomor 1 1 Tahun 1979 tanggal 25 Mei 1979;
3. Peraturan Mentamben Nomor 06Pl0476lMPE/1991 tanggal 19 November 1991;
4. Keputusan Direktur Jenderal Migas Nomor 84[(38/DJM/1998 tanggal 19 Agustus 1998; dan
5. Berita Acara Hasil Pemeriksaan dan Pengujian Juru Las tanggal 21 Marel2017

Menyatakan bahwa
Nama : WASIYAD!
Nomor Registrasi : T5-63031 7 120217 4.002
Tempat dan tanggal lal rir : Kebumen, 10 September 1974
Alamat : Puri CendanaGSl2 Rt.002 Rw.013, Kabupaten Bekasi
Perusahaan : PT. Sanggar Sarana Baja
Telah dikualifikasi sebaga ijuru las sesuai dengan

ffi
:

Nomor WPS : SSB 171 I


Nomor PQR :SSB 171-R t
tandar :ASME Sec. lX, Edisi 2013 'r

Dengan data sebagai beri kut :

Pengujian Lapangan Batasan Kualifikasi


Proses Pengelasan GTAW GTAW
Sifat Listrik DCEN DCEN
Posisi/Arah Pengelasan 6G / Naik Semua posisi/ Naik
Sesuai QW 461.9
Material Dasar:
- Disain sambungan Sinqle "V" Groove Semua disain sambunqan
- Diameter inch (mm) 2" Minimum :25,4 mm
Maksimum tidak terbatas
- Tebal (mm) 5,5 mm Maksimum : 11.0 mm
- Spesifikasi Material Uji SB 338 Gr.2 Sesuai QW 423
Bahan Pengisi ER Ti-2 F No.51 SFA 5.16
Gas Pelindung Arqon 99,99% Arqon 99,99%
Backing Gas Arqon 99,99% Arqon 99,99%
Jenis Pemeriksaan :

- Visual Baik
- UjiTak RuSaUNDT Radiography
- Uji Rusak/DT
- Dan Lain-Lain
Kualifikasi Juru Las ini hanya berlaku pada perusahaan tersebut Oiatas sarn an
tanggal 21 Maret 2020. Bila dalam waktu tiga bulan secara terus menerus tidak bekerja sesuai
kualifikasinya maka Kualifikasi Juru Las ini dianggap tidak berlaku lagi.
' Jakarta: .
DiujiOIeh: ^ APR 201/
1B
lnspektur Migas/
!nspeksiTambang Migas
"'*ili;n,i
Direktur Teknik dan Lingkungan Migas

L..
tt 'l)
:, '-.-- -:.-r .',
.-i.,,'
err : Dr. Ir. PA AIfon S., MM, MKKK
19590905 198003 1004 Nip rgoor 199303 1013
A
= P'r. THERl\l.tOCHEM INDONESIA
= 002/TCI/LB-O~VII/2017

JOB NO. A.l7.1022


DESCRIPTION = LECM 40FT SEPARATOR WITH EXPANSION PIPE.
= LECM 40FT DRYER
= ENG-WPS-1022-01

WELDING PROCEDURE SPECIFICATION

ISSUED FOR APPROVAL

DESCIHPUON
FT.SSB.QAP.006.ENG.007
MIGAS WPS LIST
AWS 0.1.1

Title : LECM 40 FT With Expansion Pipe


Customer : PT. Thermochem Indonesia
Fabricator : PT. SANGGAR SARANA BAJA
SSBJOB No : A.17.1022
Date : 4 September 2017 REV.O
OTHER
NO. WPSNAME Joint Design PROCESS FILLER METAL THICKNESS MATERIAL
MATERIAL REQUIRED
AWSCLASS G.No mm Preheat I PWHT !Impact lpositior SPEC
1 WPSSSB 271 Single "V" without backing GMAW/FCAW ER 70 S-6 & E 71T-1 1 to 1 18mm I _1_____1 ~(.?_ A 106 GRB to A 106 GRB
----------------------------------------- ----------------

Prepar~d by

( Dwi Riyanto l
WIEPT SSS
SANGGAR SARANA BAJA

SSB WPS PQR NO : 271


[~I WELD IN G PROCEDURE SPECIFICATION (WPS) Yes
PREQUALIFIED QUALIFIED BY TESTING X
or PROCEDURE QUALIFICATION RECORDS (PQR} Yes
[X]
D
Identification# WPS SSB 271
Revision 0 Date By Dwi Riyanto
Company Name
'Nelding Process(es)
PT SANGGAR SARANA BAJA
GMA\IV/FCAW
A
· r
. uthoriz;~
l .:.;r'~:I.: : G; .r¢vx.; ;s;....-
ype • ovoanua ~
, - - - - SDeant"',-.r- A2L•t·oJa,,,~t1r'ct
v
Supporting PQR No.(s) PQR SSB 211 R Machine D Automatic

JOtNT DESiGN Us 'Eo


Type · Posit\on of Groove .,.Acolc::L=,_-- Fillet : ,.A.,.L.,.l,......._ _ __
Single ~ Double Weld !8J Vertical Progression · Up [RJ Down 0
Sacking Yes No~
Back iillerial Weld MRtal GMAW ELECTRICAl CHARACTERISTICS
Root Openi11g 0·5 mm Root Face Dimension 0-1 rnm
Groove Angle °
60 Radius (J • U) Tranter Mode (GMAW) Short Circuiting
Sac~. Gouging: Y:'-e,--"0-.-No ~
7
Method Globular {8]
Current : OCEP IX I OCEN
BASE METALS Other
Matenal Spec. Tungsten
Type or Grade Size NIA
Thickness : Type ..;.N;;;IA-f-----
Diameter {Pipe)

FILLER METALS Stringer or Weave Bead :

f.\WS Specification Multi Pass or Single Pas (per side)


AWS ClassifiC:ation Number of Electrodes
Electrode Spacing
lateral
SHIELDING Angle
Flux Gas
- - - - - -- - - Composition Contact Tube to Work Distance 2 -3mm
Electrode • Flux(Ciass) Rate 20<.~0 lt~tmtn M & ::to-5o Ltrtmm co:< Peening
Cup Size 10 nun GTAW & 12.7 mm FCAW lnterpass

Preh!Ja! Temp. Min Temp.


!nterpass Temp" Time

WELDING PROCEDURE.

1a
FiBer Metals Current Travel
Type& Amps erW.r<; Speed
Process Dtarn.(mm} Polarity Feud Sp$e4 Vol! (ltlmlmin Joint Delai!s
Roo! pass GMAW ER 70 S·6 L2 DCEP 120·135 A 19·20V 80 60 °
-b~
v

~~r·
Hot pass GMAW ER 70 ~;.() 1.2 OCEP 130·160 A 19-20 84
Fill FCAW E7H-1 u OCEP 220-250 A 23·26 v 76· 152
C>ap FCAW E 7H-1 L2 OCEP 220-250A 23-26 v 140-152

- ·- 0·5 mrn
I

Reviewed By : Verified By :

QC. Superin!enden!
AWS 01.1 Page 2 of3

WELDING PROCEDURE SPECIFICATION (WPS) Yes D


PREQUALIFIED QUALIFIED BY TESTING
::K[XJ
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
PT S.\fnUg;;tr S~nm- a Baja

Identification # PQR SSB 271 R


Revision _ _o_ Date By Dwl Riyanto
Company Name PT. SANG GAR SARAN A BAJA Authorized by .:.:M.:.:I.:::G~
A;;;S;,----- Date 29-Dec-10
Welding Process(es} GMAW, FCAW Type · Manua! 0 Semi- Automatic
Supporting PQR No.(s) Machine 0 Automatic

JOINT DESIGN USED


Type : Single "V'' butt joint Position of Groove ; 6G Fillet : r = = ; - - - - -
Single 12"5] Double Weld D Vertical Progression : Up [ZJ Down
Backing : Yes D
No[8j
Backing Material : ELECTRICAL CHARACTERISTICS
Root Opening 2-$ mm Root Face 0 · 1 mm
D
Groove /\ngie .
Back Gouging :
$0 ·
Yes o- Radius (J • U)
No ~ Method
Tranfer Mode (GMAW)

Current : AC
Short Circuiting
Globular
DCEP ~ DCEN0Pulse
Ospray

Other
Materi«l Spec. Tungsten Electrode
Type or Grade Size
Thickness :
'{ Diameter (Pipe)

Stringer or Weave Bead : Strln9er & \t./~~d_


AWS Specitlcatfon Multi Pass or Single Pas {per side) MultiPass
AV¥S Classification Number of Electrodes - , - - - - - - ' - -- -- - - - -
Electrode Spacing
Lateral
Angle
Flt.!X Gas Argon & C02
Composition \19 99 % Ar & teo% co,
Elec\ro\l e · Flux{Ciats) _, _ _ _ Flow Rate 20<~li li rimin ;.,~ 3t-1JOU•tmi,C01
Gas Cup Size 10 mm GTAW & 127mm FCAW

PREHEAT POSTWELD HEAT TREATMENT


Preheat Temp. Min Temp.
h terpass Temp., Time NA

WELDING PROCEDURE

Pass or Fil!er Metals


Weld
Process
l GMAW ER 70 S-6 1.2
GMAW ER 70 S-6 1.2 DCEP 130·150 A
3-7 FCAW E 7H·1 1..2 DCEP 2:l0-240 A
IHO FCAW E 71T·i 1.2 DGEP 230-240 A
18 rmn
AWSD1 .1 Page 3 of 3

PROCEDURE QUALIFICATION RECORD (PQR) # PQR SSB 271 R


Tost Result.s

TENSILE TEST
Specimen Ultimate Tensile Ultimate Un~er of Failure
No. Width Thk(mml !\rea k L _ kaflmm 2 {M ocation
T1 20.0 17.0 Hl100 Ductile at Base Metal

T2 20.0 16.8 336.00 I 19400 57.7 ( 566) Ductile at Base Metal

GUIDED BEND TEST


Specirner1
No Type gf8end. Res·u··lt Remarks
~Good No Oiscontiunitv
SB 2 Side Bend Good No Discontiunitv
.~S::1-B..::;3_ S~i~dt-:c..':::cBe!J..d
4 Good No Dlsconliunitv
SB 4 Side Bend Good - No Discontiuni!v
Touohness Test
Specunen Notch Specimen Test
No. locatior~ Size(mm) Temo Joule %Shear Mils DroP Weicht Break (YIN)

--
.. ··- :::::=---

l-----
------ l------- ------ 1---

~,---

VISUAL INSPECTION
Appeara nce ..::a=c';:.;·e"'p:.:ta::::b::.:le
::::._ _ __ _ _ _ Rildiograpic - ultrasonic examination
\Jnoercut acceptable RT report no.: 1630 Result :.A.::C::;C::;__ __ _ _ _ _ _ _ _ _ _ __
Piping porosi!y none UT report no.: Result
Convecity none FILLET WELD TEST RESULTS
Test Date 2511 1110 Minimum size multiple pass Maximum size single pass
Witnessed by : M!GAS Inspector Macroetch Macroetch
_ _ _ _ _ _ _ _ _ _ _ 1·- ·- --····· 3. 1. 3_.- - - - - -- ·
2.....______ . 2_.- - -- ·

Other Tests All · weld- metal tension test


Tensile strength. psi
Yiefd poitfsirenth,psi
Elongation in 2 in.%
Laboraly test no.
Welder's name GIMAN f'Rr'\SETYO Clock i\0.
Tests conducted by _:P_T!_S;:;.a~nCJ;9~9c<:a!r_,~s,~~r:!!a~na~B2.aj!::a..!:&~B:!:4::.T!_!::BA::::_N~D!1.U!.!N~G:__-:-----::~-:-:-:-:=- Laboraty
Test number 7·01-10·1572
Per lr. Kosasih

We. the undersigned, certify that statements in !his record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of section 4 AWS D1.11D1.1M ( 2010) Structural Welding Code- Steel.

Reviewed By · Verified By ;

QC Superintendent
PT. SANGGAR SARANA BAJA

6. NON DESTRUCTIVE TESTING REPORT &


PROCEDURE
CUSTOMER = PT. THERMOCHEM INDONESIA
PONO 002/TCI/LB-0-VII/20 1 '7
JOB NO. A.1'7.1022
D.ESCRIPTION LECM 40 FT SEPARATOR WlTH EXPANSION PIPE ,
= LECM 40 FT DRYER
DOCUMENT NO. = 1865-PQE-NDE-01

NDEPROCEDURE

'lit
A ISSUED FOR APPROVAl MUA 7-A.ug-17 7-Aug-17

PREPARED
REV. DESCRIPTION Date Date
BY
KEMENTERIAN ENERGI DAN SUMBER OAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENOER.AL MINYAK DAN GAS BUMI

Gedung Plaza Ce nltis, Jaian H. R Rasuna Said Kav B-5, Jakarta 129 10

Talox: Tromol Pos: 129G1Jkt.10o.12 Tolcpon: 52.68910 {hunting)

Nomor 6887 /19.11/DMT/2015 28 Agustus 2015


Lamp iran Satu berkas
Ha I Surat Keterangan Terdaftar Migas

Yang terhormat,
Direktur Utama
..
PT GAMMA HEPSI
JL Dewi Sartika No. 4A, 2nct Floor - Cililftan
Jakarta

Menunjuk surat Saudara Nomor 053/SP/GHNIII/2015 tanggal 18 Agustus 2015


periha! permohonan pendaftaran perusahaan usaha penunjang minyak dan gas bumi, dan
berdasarkan hasH eva luasi terhadap kelengkapan dokumen, bersama inl kami
sampaikan bahwa PT GAMMA HEPSI dapat dldaftarkan sebagai usaha penunjang
nasional bidang usaha: JASA NONKONSTRUK.SI subbidang PENGUJIAN TEKNIS
dengan bagian subbidang:

Pengujian 'T ak Merusak Radiographic Testing , Magnetic Particle Testing,


(Non Destructive Testing} liquid Penetran Testing , dan Ultrasonic Testing

Sehubungan dengan ini kami klrimkan Surat Keterangan Terdaftar Migas


sebagaimana terlampir, dengan nomor:
1123 /SKT • 02./DMT/2015
dan satu berkas dokumen perusahaan. Apabila diperlukan sewaktu~waktu kami dapat
mengevaluasi kembali dokumen tersebut untuk pembinaan dan pengawasan.

Atas perhatian Saudara, kami ucapkan terirna kasih.

anto Wagimin, M. Si.


10220 199003 1002
Tembusan:
Sekretaris Ditjen Migas
KEMENTERJAN ENERGt DAN SOMBER .DAYA MINERAL REPUBLIK INDONESIA
DIREKTORAT JENDERAL MINVAK DAN GAS BUMI
SURAT KETERANGAN TERDAFTAR
No. 1123 1SKT~02/DMT/201: 5

Memperhatikan surat permohonan pendaftaran perusahaan usaha penunjang minyak dan gas
bumi Nomor 053/SP/GHNIII/201 5 tanggal 18 Agustus 2015 dan berdasarkan :

1. Undang·.Undang RepubHk Indonesia Nomor 22 Tahun 2001;


2. Peraturan Pemerlntah Republik Indonesia Nomor 17 Tahun 1974;
3. Peraturan Pemerintah Republik Indonesia Nomor 11 Tahun 1979;
4. Peraturan Pemerintah Republlk Indonesia Nomor 35 Tahun 2004;
5. Peraturan Pemerintah Republik Indonesia Nomor 36 Tahun 2004;
6. Peraturan Menteri Energi dan Sumber Daya Mineral Nomor 27 Tahun 2008; dan
7. Keputusan Direktur Jenderal Mlnyak dan Gas Bumi Nomor: 15784.K/10/DJM.S/2010.

DIREKTUR JENDERAL MINYAK DAN GAS BUMI

dengan lni memberlkan Surat Keterangan Terdaftar kepada:


nama perusahaan : PT GAMMA HEPSI
Alamat : Jl Dewl Sartika No. 4A, 2no Floor ~ Ci!iHtan
Jakarta

sebagai perusahaan usaha penunjang pada kegiatan usaha minyak dan gas bumi dengan
klasifikasl bldang usaha SASA NONKONSTRUKSt subbidang PENG'UJIAN TEKNIS dengan
bagian subbidang:

Pengujian Tak Meruaak Radiographic Testing, Magnetic Particle Testing, Liquid


(Non Destructive Testing) Penetran T esting, dan Ultrasonic Testing

Surat Keterangan Terdaftar diberikan dengan ketentuan sebagai berlkut:

1. Dalam melaksanakan kegiatan usahanya, wajib mengikuti ketentuan peraturan perundang~


undangan yang berlaku.
2. Mengutamakan penggunaan barang dan jasa produksi dalam negerL
3. Mengutamakan penggunaan tenaga kerja Indonesia dan waj!b melaksanakan program
pengembangan tenaga kerja Indonesia.
4. Menyampaikan laporan keglatan usaha perusahaan secara berkala setiap enam bulan sekah
kepada Direkt.ur Tekn!k dan Ungkungan Migas untuk dHakukan evaJuasi dan verifikasi.
5. Terhadap PT GAMMA HEPSI dapat dikenakan sanksi berupa teguran tertulis dan/atau
pencabutan Surat Keterangan Terdaftar apabila melakukan pelanggaran terhadap ketentuan
peraturan perundang-undangan serta tidal< mematuhi kewajrban-kewajiban yang telah
ditentukan dalam Surat Keterangan Terdaftar ini.
6. Surat Keterangan Terdaftar lni berfaku selama 3 (tiga) tahun sejak tanggal dikeluarkan dan
dapat diperpanjang.

Dikeluarkan di Jakatta
Pada tanggal 28 Agustus 2015
LIQUID PENETRANT EXAMINATION PROCEDURE PAGE
FOR WElDS IN PRESSURE VESSELS, BOilERS & PRESSURE PIPING 1 oft2

OOCUMEN'f NUMBER: REVlSJON; DA.TE OF ISSUANCE:


D May 10,2008

PTGHIPT/05 REVISION DATE: EFFECTIVE DATE~


September 16, 20 l3 September 16. 20 lJ

NO. CONTENT APPROVED BY


LO SCOPE 2of12
2.0 CODES AND REFERENCES 2 of12
3.0 PERSONNEL QUAUFfCATJON 2ofl2
4.0 PENETRANT MA TE.RlALS 2ofi2
5.0 SURfACE PREPARATION 3of!2
6.0 CALIBRATION 4 ofl2
1.0 EXAMINAT!ON PROCEDURE 4ofl2
ASNT /NDT LEVEL HI
8:.0 ACCEPTANCE STANDARDS 6ofl2

9.0 EXAMfNA TION OF AREAS FROM WHICH IMPERFECTION 7ofl2


HAVE BEEN REMOVED
10.0 RE~EXAM1NAl'rON OF REPAIRED AREA 7ofl2
11.0 POST EXAMtNATlON CLEANtNG 1oH2
12.0 EXAMINATION REPORT 8ofl2
13.0 SAFETY PRECAt.rnoNS
Exhibit A : Liquid Penetnmt Examination Report Form
Exhibit B : Excerpt from Table 341.3.2 of ASME B3l .3

REVISION STATUS
.R,ev. No. DATE DESCRIPTION

A May tO. 2008

B February 17, 2009

c MarchIO, 20!1 Issued for internal Review and Approval 0 Copy

D Septe111ber 16. 20 l::; Jssued for MlGAS Approval 0 Copy

0Copy

PT. Gamma Hepsi


Teclmfcal & Inspection Services
PROC. NO. PTGH/PT/05
LIQUID PENETRANT EXAMINATION PROCEDURE REV. NO. D
FOR WELDS IN PRESSURE VESSELS, BOILERS & DATE September 12, 2013
PRESSURE CONTAINING PIPING
PAGE Page 2 of 12

1. SCOPE

1.1 This procedure covers the requirements of color contrast solvent removable dye
penetrant examination in detecting and evaluating metallic weld discontinuities (including
their heat-affected zone) in pressure vessels, boilers, power piping and process piping which
are open to the surface against applicable acceptance standards.
Prosedur ini rnencakup pemeriksaan cairan penetrant Upe solvent removable dalarn
menemukan dan mengevafuas! ketidaksempumaan pada !asan (termasuk daerah heat-
affected zone) yang terbuka ke perrnul<aan pada pressure vessels, boiler, power piping dtm
process piping tc:rhadap standard kebertc:rimaan yang tc:rap!ikasi.

1.2 This procedure only governs Liquid Penetrant Examination on surfaces with temperature
within the standard temperature of 40°F- 125°F (5°C- 52°C).
Prosedur ini hanya mengatur pemcriksaan cairan penetrant pada permukaan dengan suhu
standard 40°F- 125"F (S"C- 52°C).

1.3 This procedure is not intended to replace visual examination but will act as supplementary
NDE method for finding open to the surface discontinuities.
Prosedur ini tidal< dimaksudkan untuk rnenggantikan pemeriksaan visual, akan tetapi
dimaksudkan scbagai metode NDE pelcnql<ap untul< menemukan keUdaksempumaan yang
tcrbuka f<c: permukaan.

1.4 This procedure is applicable in the performance of liquid penetrant examination PT. Gamma
Hepsi (PTGH).
Prosedur ini hanya ber!aku untuk pelaksanaan perneriksaan cairan penetrant o!eh PT.
Gamma Hepsi (PTGH).

1.5 Weld configurations to be examined, including thickness dimensions and material product
form shall follow customer's Drawing Requirements or NDE Map.
Konfigurasi !asan, termasuk dirnensi keteba!an dan bentui< dasar benda yang akan diperif<sa
disesuaif<an dengan rJersyaratan qambar atau NDE Map pc:!anggan.

2. CODES AND REFERENCES

2.1 ASME B & PV Code Section V Article 6, 2013 Edition.


2.2 ASME B & PV Code Section I, 2013 Edition.
2.3 ASME B & PV Code Section VIII Div. 1, 2013 Edition.
2.4 ASME B & PV Code Section VIII Div. 2, 2013 Edition.
2.5 ASME 8 & PV Code Section IX, 2013 Edition.
2.6 ASME Pressure Piping Code - Power Piping 831.1, 2012 Edition.
2.7 ASME Pressure Piping Code- Process Piping 831.3, 2012 Edition.
2.8 PTGH NDE Personnel Qualification and Certification Procedure Doc No.: PTGH/WP/01 latest
revision.

3. PERSONNEL QUALIFICATION

All personnel carry out Liquid Penetrant examination under this procedure shall be qualified and
certified in accordance with PTGH NDE Personnel Qualification and Certification Procedure Doc. No . :
PTGH/WP/01 latest revision.
Seluruh personi! yang me!akukan pemeriksaan cafran penetrant sesuai prosedur ini harus
dif<ua!ifikasi dan disertifikasf sesuaf dengan prosedur NDF Personnel Qualification and Certification
no. PTGH/V!P/01 revisi terai<h!r.

4. PENETRANT MATERIALS

The term penetrant materials, as used in this procedure are intended to include all penetrants,
solvent or cleaning agents and developers. A family of liquid penetrant materials consists of the
applicable solvent removable penetrant, solvent remover and developer as recommended by the
LIQUID PENETRANT EXAMINATION PROCEDURE
FOR WELDS IN PRESSURE VESSELS, BOILERS &
PRESSURE CONTAINING PIPING

manufacturer shall be used. Intermixing of penetrant material from different families is not
permitted. Table 1 is a list of materials that shall be used for the liquid penetrant examination under
this procedure.
JsU!ah material-materia! penetrant~ sebagaimana digunakan da!am prosedw· im, dimaksudkan
untuk mencaf<up seluruh mateia! yang dipakai sebagai cairan pene trant~ cairan pembersih dan
developer, Suatu set dari rnateria!-maten'al penetrant harus terrnasuk da!arn satu "kefuarga"
materia! penetrant sebagaimana direkomendasikan etch produsen materia! penetrant. Mencampur
suatu t ipe material penetrant dari family atau produsen yang berbeda sangat dilarang.
Tabe! 1 memberikan dattar dari m,?teria! penetrant yang dapat digunakan dafam prosedur ini.

Table 1 - Liquid Penetrant Families and Type

Manufacturer Remover/Cleaner Penetrant Developer

MAGNAFLUX SKC-S SKL-SP1 SKD -S2


OIKOSH C-36 H-41 D-78

When exammmg Nickel Base Alloys, the sulfur content shall not exceed 1% by weight and when
examining austenitic, duplex and superduplex stainless steel, the total chlorine plus fluorine
content shall not exceed 1% by weight. At all times, valid penetrant materials certificates shall be
available to any concerning parties for verification between the batch number stated in the
certificate against the one printed on the aerosol cans.
KeUka mt:mrerfksa Nickel Base Alloys, kandungan sulfur Udak bo!eh me!ebihi 1 c;1o dari berat dan
keUka memerff<sa austenitic, duplex dan supcrduplex stainl ess steel, kandungan kese!uruhan
chlorine plus fluorine Udak bo!eh me!e!Jifli 1'>-1> dari berat. SeUap saat, serUfkal m.:Jtcria! penetrant
yang valid trarus tensedia untuk verfflkasi, o!eh semua pihak yang berkepen tingan, terhadap nomor
batch yang tertera pada ka!eng aerosor

5. SURFACE PREPARATION

5.1 Surface preparation by grinding or machining may be necessary where surface irregularities
could mask discontinuities indications by non-relevant indications.
Pengkondisian permukaan dengan menggunakan gerinda atau cara machining lain mungkin
diperfukan keUka f<ondisi permuf<aan dfni!ai dapat menin!bulf<an indif<asi non-relevant yang
mungldn menyamarkan indikasi ketidaksernpurnaan,

5.2 Prior to liquid penetrant examination, the surface to be examined and all adjacent areas
within at least 1 inch (25 mm) shall be dry and free of all dirt, grease, lint, scale, welding flux
and spatter, oil, or other extraneous matter that could interfere with the examination.
Sebeiurn penuujian, permui<aan yang akan c!iperiksa dan daerah disekitamya sefebar 1 inchi
(25 1nm)r ke kanan at.au ke kiri, harus tcrbebas darf sega!a bentuk i<otoran, lemak1 oksida
mat'erial, flux !asan pasir dan sebagainya,

5.3 Cleaning shall be accomplished by one of the following methods:


Pembersihan dilai<ukan dengan safah satu cara berikut:
Mineral Spirits
Spiritus
Cleaning solvents or removers recommended by each manufacturer (see Table 1)
Solvent permbersih yang direkornendasikan oleh pabrikan material penetrant (fihat Table
1).

5.4 After cleaning, the inspection surface shall be dried to a degree that a dry, unused cloth, paper
towel or tissue rubbed on the surface does not absorb any moisture. If other than the
recommended penetrant solvent is used, the surface shall receive final cleaning with cleaning
solvent or removers recommended by each manufacturer (see Table 1).
Setelah dibersihkan, permukaan yang af<an diperiksa harus dikerinqf<an sampai pada
Ungkatan keUka kain yang ber!urn digunakan, Usu dir;osokkan, Udal< ada tanda-tanda
kelembaban. Jif<a menqqunakan pembcrsih solvent seiain yang dirckomendasikan,
permuf<aan uji harus menerima pembersihan akhir rnengqunakan pembersfh solvent yang
direkomendasikan o!eh seUap pembuatnya,
LIQUID PENETRANT EXAMINATION PROCEDURE
FOR WELDS IN PRESSURE VESSELS, BOILERS &
PRESSURE CONTAINING PIPING Page 4 of 12
PAGE

5.5 Temperature on surface of the part to be examined and the penetrant materials themselves
shall be within 40°F- 125°F (SoC- 52°C).
Temperature pcrmul<aan sc!ama peiaksanaan pcngufian han.ts dikontro! agar agar Udak
mc!ebihi batas rentang tempcratur p<CHJqujian antara 40°F- 125°F (5°C- 52"C).

6. CALIBRATION

6.1 Calibration of Visible Light Meter


K1/ibrasi A!at l)kur Cahaya Terang
Visible light meter shall be calibrated at least once a year or whenever the meter has gone
through major repair by a reputable agency/laboratory. If meters have not been in used for
one year or more, calibration shall be done before being used. At the minimum, the last
calibration reading from the one that is presently applicable shall be maintained on file.
A/at ukur cahaya terang harus dika!ibrasi minimum seUap tahun atau l<ctif<a afat ukur
dicurigai rus<:~k at<:'w seteiah me!a/ui proses perbail<an. Jika afat ukur Udak dipak-:1i da!am
waktu .1 tahun atau Jebih maf<a ka!ibrasi harus difakukan sebefum alat ulav tersebut bisa
dipakar Minimal, sertifikat ka!ibrasi yang masih ber!aku dan satu sertiffkat sebelumnya harus
disimpan da!am file.

7. EXAMINATION PROCEDURE

7.1 View ing Conditions


Kcndisi Pencahayaan
A minimum light intensity of 100 fc (1000 lx) is required on the surface to be examined to
ensure adequate sensitivity during the examination and evaluation of indications.
Suatu int·ensitas cahaya minirnum .100 fc (1000 iux) diperfukan pada permukaan yang akan
diperil<sa untuk memastikan sensitivitas yang mencukupi .se!ama mefakukan pemeriksaaan
dan eva!uasi indikasi yang dilemui,

7.2 Drying after Surface Preparation


Proses Pengerjngan Sete!ah Pengkondisian Permukaan Uji
Following surface preparation as defined in Par. 5, surfaces being examined shall be dried by
normal evaporation to ambient temperature . A minimum of 2 (two) minutes but not to
exceed 5 (five) minutes, in the exposure to ambient temperature shall be allowed before
applying the dye penetrant in order to make sure that the cleaning agents have evaporated
since any liquid residue will hinder the entrance of the penetrant.
Scte!ah pcngkondisian pennukaan uji sebagaimana diatur di Par. 5, permukaan yang akan
diperiksa harus dikeringl<an secara normal dengan pcnguapan pada suhu kamar. Minirnum 2
(dua) menit tcrekspos pada suiw kamar harus di!akukan se!Je!um mengap!ikasikan cairan
penetrant untvk memasUkan se!uruh cairan pembersih sudah menguap. lla/ ini penUng
!<.arena residu cairan pembersih yang Udak menguap akan menghaiangi cairan penetrant
untuk masuk ke da!am suatu ketidaksempumaan yang ada di permukaan. Biarpun begitu,
perlu diperhatikan untuk memastif<an waktu pengeringan tidak me!ebihi 5 (lima) menit.

7.3 Penetrant Application


Ap!ikasi Cairan Penetrant
The dye penetrant may be applied by spraying or brushing to the surface of part being
examined. The entire parts being examined shall be maintained wet with the dye penetrant for
minimum dwell times as per Table 2.
Cairan penetrtmt dapat diapfikas1kan dengan disemprct atau dio!eskan dengan f<Uas ke
permukaan yang sedang diperiksa. Seluruh permukaan yang diperiksa harus dijaga da!am
keadaan basah dengan cairan penetrant sefama waktu dweH yang dipersyaratkan pada Tabei 2
untuk seUap .kondisi pemcnksaan yang sedang dilalwkan.

7.4 Excess Penetrant Removal


Pcmbuanqan Cairan Penetrant Ber!ebih Pada Pcrmukaan
After the penetration (dwell) time has elapsed, any penetrant remaining on the surface shall
be removed by wiping with a cloth or absorbent paper, repeating the operation until most
traces of penetrant have been removed. The remaining traces shall be removed by lightly
wiping the surface with cloth or absorbent paper mo istened with solvent. To min imize
PROC. NO. PTGH/PT/05
LIQUID PENETRANT EXAMINATION PROCEDURE REV. NO. D
FOR WELDS IN PRESSURE VESSELS, BOILERS & DATE September 12, 2013
PRESSURE CONTAINING PIPING Page 5 of 12
PAGE

removal of penetrant from discontinuities, care shall be exercised to avoid the use of excess
solvent. It is prohibited to flush the surface with solvent, following the application of
the penetrant and prior to developing since it may flush or dissolve the penetrant from
within the discontinuities.
Sete!ah waktu dwell penctrasi teiat; di!aiui, seiuruh cairan penetrant yang berada di
pcrrnukaan harus dibuang dengan menge!ap permukaan dengan f<ain bersih ataupun f<ertas
serap, diu!ang menerus sampai sebagi<m besar cairan penetrant dipermuf<aan hi!ang. Sisa
dari cairan penetrant di perrnukaan yang belum Lerbuang, dihi!angkan menggunakan k<Jin
bersih atau kertas .r;;erap yang dilembabkan dengan ca!ran pembersih. Untuk mc:mlnimalisir
kehifangan cairan penetrant yang berada dafam ketfdaksempumaan, perlu dlperhatikan
jumfah cairan pembersih yang digunakan agar jangan terlafu !embab. Sangat dilarang
untuk menyemprotkan cairan pembersih langsung ke permukaan yang diperiksa
setelah aplikasi cairan penetrant dan sebelum proses developing dikarenaf<an hal ini
dapat merT!buang cairan penetrant yanq ada di da!arn ketfdaksempumaan.

7.5 Drying After Excess Penetrant Removal


Pengeringan Sete!ah Pembuangan Cairan Penetr·ant Beriebih Pada Permukaan
The surfaces shall be sufficiently dried by normal evaporation, blotting, wiping, or forced air.
Before applying developer, ensures that the surface of part being examined is dry and clean.
Minimum of 2 (two) minutes is allowed before applying the developer but not to exceed 5 (five)
minutes.
Seluruh permukaan yang diperiksa harus dikcrinqkan dengan pcnguapan pada kondisi normal
atau dcngan di !ap menggunakan kain bcrsih atau dengan bantuan Uupan udara kering.
Sebeium mengapiikasfkan developer, minimum waktu 2 (dua) rnenit harus cfijaga agar
permukaan terekspos pacfa l<ondisi normal( akan tetapi Udak boleh me!ebihi 5 (!ima) 111enit

Table 2 - Minimum Dwell Time

Dwell Times (min.)


[Note {1)]
Type of
Material Product Form Penetrant
Discontinuity

Carbon steel, Welds Porosity, lack of 5


Duplex and fusion, cracks
Superduplex (all forms)
stainless steel,
Cupro-Nickel, Wrought material- Laps, cracks (all 10
Aluminum extrusions, pipe form), seams
(including bevel
preparation)
• 0 ·0 ,o '0
Note: (1) For surface w1th temperature from 50 F- 125 F (10 C- 52 C). For temperature from 40 F-
50°F (5°C- l0°C), minimum penetrant dwell time shall be 2 times the value listed.

7.6 Developers Applications


Aplikasi Developer
After the excess penetrant has been removed and the surface has been dried, apply
developer by spraying in such a manner as to ensure complete part coverage with a thin,
even film or developer. These types of developer carrier evaporate very rapidly at normal
room temperature and do not, therefore, require special drying technique.
Sctclah cairan penetrant beriebfh sudah dibuang dan permukaan uji dikeringf<an, ap!ikasikan
developer dengan disemprot sedemikain rupa schingga memastikan se/uruh permukaan yang
c!ipcriksa tertutup olefl bubuk developer (dar! cairan developer yang sudah mengering)
sccara merata, Tipe developer yang dipakai da!am prosedur ini menguap dengan mudah
pada suhu ruangan sehingga tidal< diper!ukan suatu metode pengeringan khusus.

7.7 Developing Time


Waktu Dwell Developer
Developing time for final interpretation begins as soon as a wet developer coating is dry.
Waktu dwell developer untul< interpretasi final dimu!ai segera scteiah seiuruh iapisan
developer kerfng,
LIQUID PENETRANT EXAMINATION PROCEDURE
FOR WELDS IN PRESSURE VESSELS, BOILERS &
PRESSURE CONTAINING PIPING

7.8 Final Interpretation


Interprctasi Akhir
Final interpretation shall be made not less than 10 minutes or more than 20 minutes after
the requirements of Par. 7.7 are satisfied. If the surface to be examined is large enough to
preclude complete examination within the prescribed or established time, the examination
shall be performed in increments.
Interprelasi akhfr cfi!al<ul<an Udal< febih cepat cfari 10 men it ataupun /ebih !am a ciarf 20 me nil
sete!ah se!urufl persyaratan pada Par. 7. 7 terpenuhi. Jika permukaan yang diperiksa cukup
luas sehingga mengha!angi pemeriksaan secara menyeluruh daiam rentang waktu yang
dispesifikasikan,. maka pemerfksaan dapat di!af<ukan secara bertahap.

7.9 Evaluation of Indication(s)


Evaluasi Indikasi-fndikasi yang Ditcmukan
The types of discontinuities are difficult to evaluate if the penetrant diffuses excessively into
the developer. Therefore, it is good practice to observe the bleed-out while applying the
developer as an aid in characterizing and determining the extent of the indication(s). Surface
discontinuities are indicated by bleed-out of the penetrant which is normally a deep red color
that stains the developer. Indications with a light pink color may indicate excessive cleaning. On
the contrary, excessive reddish background may indicate inadequate cleaning.
l<c:tidaksern,DutiJaan akan suiit untuk dieva!uasi jika cairan penetrant tertarik l<e permukaan
(deve loper) ter!aiu cepat dan berfebihan 0/eh karena itu, rnemperhaUkan bagaimana suatu
indikasi penetrant terbentul< dapat membantu mengkarakterisasi suatu Upe keUdak-
sempumaan . Suatu ketidai<sempurnaan permukaan dapat diindikasil<an dengan adanya
wama merah menya/a yang mewamai permukaan uji yang ditutupi o/eh bubuk developer.
Pernb0rsihan yang terla/u bersih dapat menirnbu!kan fncfikasi ncn-re!evan berwama merah
muda. Seba!fknyar pembersihan yang kurang bersih dapat menirnbu!kan fncfikasi non-relevan
berwama merah pada !atar be!akang permukan yang sedang d!perfksa,

8. ACCEPTANCE STANDARDS

An indication of an imperfection may be larger than the imperfection that causes it; however the
size of the indication is the basis for acceptance evaluation.
Suatu indikasi keticfaksempumaan rnungkin /ebih besar dari ketidaksempumaan yang
menyebabkannya; akan tetapi besar dari indikasilah yang menjadi dasar evaluasi
keberterimaan.

8.1 Terminolog ies used in liquid penetrant examination under Par. 8.2 and Par. 8.3 are as follow:
Terrnino!ogi yang digunakan daiam evaiuasi da!arn Par, 8.3 dan Par. 83 dibawah adaiah
sebagai berikut :
a. Only indications which have major dimension greater than 1.5 mm shall be considered
relevant.
ffanya incfikasi-fncfikasi yang mempunyai cfimensi terbesar melebf!Ji 1.5 mm yang
dianggap sebagai indikasi reievan.
b. A linear indication is one having a length greater than three times of the width .
Indikasi linear adalah fnd!kasi yang mempunyai panjang !ebih besar dari Uga !<ali
lebamya,
c. A rounded indication is one of circular or elliptical shape with a length equal to or less
than three times its width.
lndif<asi rounded ada!ah indikasi yang mempunyai panjang sama dengan atau lebih keci!
dari tiga ka!i lebarnya,

8 .2 Acceptance criteria for welds in accordance with ASME Sect VIII Div. 1, ASME Sect. VIII
Div. 2 and ASME IX:
l<riten~J l<eberterimaan untul< !asan menurut ASME Sect VIII Div. 1, ASME Sect. VIII Div.
2 dan ASME IX:
All surfaces examined shall be free from:
Se!uruh permukaan yang diperiksa harus terbebas dari:
a. Relevant linear indications
Incfikasi linar yang re!evan
b. Relevant rounded indications greater than 5 mm
Indikasi rounded relevan yang leb!h besar dari 5 mm
PROC. NO. PTGH/PT/05
LIQUID PENETRANT EXAMINATION PROCEDURE REV. NO. D
FOR WELDS IN PRESSURE VESSELS, BOILERS & DATE September 12, 2013
PRESSURE CONTAINING PIPING
PAGE Page 7 of 12

c. Four or more relevant rounded indications in a line separated by 1.5 mm, or less (edge to
edge)
Empat a tau lebih indii<asi rounded re!evan da!am satu garis yang terpisah .l .5 mrn atau
kurang (dar! pinggir ke pinqgir)

8.3 Acceptance criteria for welds in accordance with ASME 831.1:


Kriteria k.eberterimaan untuk /asan menurut ASME 831.1:
All surfaces examined shall be free from:
Seluruh permukaan yang diperiksa harus terbebas dar!:
a. Relevant linear indications
lndikasi finar yang reicvan
b. Relevant rounded indications greater than 5 mm
lndif<asi rounded re!evan vang iebih besar dari 5 mm
c. Four or more relevant rounded indications in a line separated by 1.5 mm, or less (edge to
edge)
Empat atau !ebih indikasi rounded re!evan da!am satu garis yang terpisah 1.5 mm atau
kurang (dar! pinggir ke pinggir)
d. Ten or more rounded indications in any 6 inch 2 (3,870 mm 2 ) of surface with the major
dimension of this area not to exceed 6 in. (150 mm) with the area taken in the most
unfavorable location relative to the indications being evaluated
Sepu!uh atau !ebih indikasi rounded didafam suatu iuas area permukaan 6 inch 2 (3,870
mrr/) yang mana dimensi tcrbesar area ini tidal< botch me!ebihi 6 in. 0 SO mrn) pada
!ol<asi yanq paling mernungkinkan untuk indikasi-indil<asi yang dieva!uasi Udak diterima.

8.4 Acceptance criteria for welds and their base metal fabricated according to ASME 831.3 shall
be as defined in Table 341.3.2 of ASME 831.3 (see Exhibit B) for each relevant types of
weld and service condition.
Kr!teria kebertcrimaan untuk iasan dan base material yang difabrfkasi menurut ASME 831.3
didefinisikan daiam Tabel 341.3.2 ASME 831.3 (!ihat Exhibit B) untuf< tiap tipe !asan dan
kondisi scrvis yang relevan~

8.5 Acceptance criteria for materials:


Kriteria keberterimaan unluk material:
All surfaces examined shall be free from any crack or crack-like indications.
Sernua permukaan yang c!iperiksa 1/arus terLJebas darf crack dan indikasi-indikasf lain yang
mirip dengan crack.

9. EXAMINATION OF AREAS FROM WHICH IMPERFECTION HAVE BEEN REMOVED

Upon request, the area in which the defect has been removed (prior to making weld repairs) shall
be re-examined in accordance with this procedure to ensure that the defect has been removed or
reduced to acceptable size of imperfection .
Berdasarkan permintaan, area-area yang mana cacat te!ah dibuang (sebelum me!akukan perbaikan
dengan !as) harus diperiksa kembafi mengikuU prosedur ini untul< memasUkan bahwa cacat tefah
berhasil dibuang atau berkurang menjadi f<etfdaksempumaan yang masih dapat d!terima.

10. RE-EXAMINATION OF REPAIRED AREA

After the weld is completed and the surface has been smoothly finished, the re-examination of
repaired area shall be performed in accordance with this procedure.
Sete!ah perbaikan dengan penQefasan se!esai dan permukaannya te!ah diha!uskan 1 daerah yang
diperbaiki tersebut harus diperiksa u!ang sesuai is! prosedur !ni.

11. POST EXAMINATION CLEANING

Unless directed otherwise by contracting documents, all parts and objects that have been examined
by liquid penetrant method are not necessary to be cleaned. Post examination cleaning should be
conducted as soon as practical using a process that doesn't adversely affect the part. Typical post
examination cleanings employed in this procedure are:
PROC. NO. PTGH/PT/05
LIQUID PENETRANT EXAMINATION PROCEDURE REV. NO. D
FOR WELDS IN PRESSURE VESSELS, BOILERS & DATE September 12, 2013
PRESSURE CONTAINING PIPING
PAGE Page 8 of 12

f<ccuali dipersyaratf<an lain o!eh dokumen kontrak, scluruh henda yang tciah dipcril<sa ofeh metode
cairan penetrant Udak per!u dibersihkan. Pembcrsihan scte!ah pengt~jian sebaiknya dilakukan
sccepatnya mcnggunakan proses yang tidak berbahaya untul< benda yang sedang dibersihkan.
Contoh Upika! metoda pcmbersihan antara lain:

Simple water rinse or water spray.


Dibersihkan dengan discmprot air bersih

Removal by cleaning solvents or removers recommended by their manufacturer as shown in


Table 1 of this procedure.
Pembersihan menggunal<an solvent pcmbersih yang direkomendasikan o!eh pembuat materia!
penentrantr sebagaimana tercanturn dafam Tabef .l proscdur fni.

12. EXAMINATION REPORT

All relevant and rejectable indications shall be recorded. As a mtmmum, the type of indications as
required by this procedure, location and extent (length or diameter or aligned) shall be recorded on
Liquid Penetrant Examination Report form as shown in Exhibit A of this procedure. The record shall
be stored for a period as specified in the referencing contracting document.
Se/uruh indil<asi yang dianggap reievant dan indikasi yang per!u diperbaiki harus direkam. SeUdal<nya
Upe dari indil<asi (linear atau rounded), lokasi dan dimensinya (panjanq atau diameter atau sebaris)
harus direkam dafam form Pemerfksaan Cairan Penetrant sebagaimana di!ihat pada Exhibit A
prosedur ini. Rekarnan t.ersebut harus ctisimpan da!am suatu lwrun waktu sebagaimana
dispesifikasikan cfa!am dokumen i<ontrak.

13. SAFETY PRECAUTIONS

13.1 Liquid penetrant materials used in this procedure are relatively toxic. Therefore, care should be
exercise not to excessively inhale the fume.
Material-materia! cairan penetrant yang digunal<an o!ef! prosedur ini relaUf beracun. 0/ch
karena itu, kewasapdaan harus dipraktekkan untuk tidal< secara berlebihan menghirup
uapnya.

13.2 Smoking is prohibited while performing liquid penetrant examination.


Di!arang merokok ketil<a scdang me!akukan pemeriksaan cafran penetrant

13.3 Electrical hazards like opened electrical wire from lighting source and the presence of short
circuiting medium shall be treated with care.
Bahaya arus pendek seperU kabel /istrik yang terbuka dari lampu penerangan clan media
penghantar !ist;ik !ainnya harus disadari dan dfhindarf.

13.4 Material Safety Data Sheet (MSDS) for each liquid penetrant material shall be consulted
in determining the proper method for the disposal of used pressurized spray cans and liquid
residue waste.
iV1aterial Safety Data Sheet (t-~1SDS) tiap material cairan penetrant harus diperhatikan dan
diikuti untuk mencntukan metodc yang tepat dalarn pcmbuangan kaleng aerosol hertekanan
dan !in;bah cair darf cairan penetrant.
PROC. NO. PTGH/PT/05
LIQUID PENETRANT EXAMINATION PROCEDURE REV. NO. D
FOR WELDS IN PRESSURE VESSELS, BOILERS & September 12, 2013
DATE
PRESSURE CONTAINING PIPING
PAGE Page 9 of 12

Exhibit A- LIQUID PENETRANT EXAMINATION REPORT FORM

LIQUID PENETRANT EXAMINATION REPORT


Job/Contract No. Report No.
Project Ref. Drawing No.
Customer : Material Exam ined
Lighting Equipment Illumination Level
Surface Condition OAs Welded 0 Ground Flush OOther ( )
Stage of Exam ination o After Welding 0 After Excavation OOther( )
Welding Process OSMAW OGTAW OOther( )
Scope of Exa mination 0 Base Material OWeldment OOther( )
Penetrant Type 0 Water washable ( ) Application By
0 Solvent Removable ( ) 0 Brushing o Spraying 0 Other ( )
0 Post Emulsifiable ( ) Dwell Time: ..... ....... ... ... .. min.
Penetrant 0 Fluorescent o Colors Contrast
Developer Type ..... . .. .... ..... ... 0 Dry Developer 0 Aqueous Dev. 0 Non Aqueous Dev.
Developing Time . ... .. .... ..... ..... min . Procedure No.
Cleaner Type ... ... ..... . .. .. ... . Applicable Code

Welder Length Type of


Part Identification Joint No. Result Remark
Code examined Discontinuity

SKETCH

Examined By, Reviewed /Witnessed by Reviewed /Witnessed by Reviewed /Witnessed by

NDE Level -
Date:
Table 341.3.2 Acceptance Criteria for Welds and Examination Methods for Evaluating Weld Imperfections
Criteria (A to M) for Types of Welds and for Service Conditions {Note (1)] Examination Methods

Normal and Category M Fluid


Service Severe Cyclic Conditions Category D Fluid Service
Type of Weld Type of Weld Type of Weld

-5c: .c.
'-'
c: ~· I
!!!
CO;=:
~
ttl~
:1> 110
a!J-t:!.. a!J-t:!..
<l)
>
0
0
~
m Oc
;;:o -
<lJ :1> :1>
2 :1> ><
~0
<l)
<lJ "'
>""' >
0 > .- > >
0
c: :::T
0 <,!)
2!c: ~
0
~.
0
oZ
'--
0 0
~ ""' ....lii ~
0

$
:0
·.::;
'-'
~
IV
c
"'
C"
;:;
-um-u
;;:orm
I.!) $ l.!)c:
$
::E 16.....- .., "'c:c: > ~
.... 0
OJ ·..::;
ro~
.55 :1>
"'" 0
QJ::::l
;;;~
c:M =~
.c. "'
a. g, moZ
·-
- u
<1! "0:1>
0 ::· ~
:e~ 0"' "'0
c: :0'; 0 u
0 0..
::: .!::! "
<IJ
0.. ~(/)~
:::E c: ~ :::E <: ~ ~ 41t:
.;::;;
•=0
3-
·- •0
Cllz
• t:
..r::.
.~ 0
Mz "'
..r::.
.3~
·-
Mz0
.:::
'-'
c;
-;;; Oil
0 "0
m cz;;:o
;;:o
~ ~ '3
0 )>
t:u <=- o:i t:U c- c:- ::l '5 M
~ ><
l3 0
..... u: 13 0
-.1 ;;:: <:!i 0
..J u:: 00 Weld Im perfecti on >"' "'
Q:: "'
:2
0"
::::; n m-uz
..,
ID ()~--1
A A A A A A A A A A Crack ./ ./ ./ ./
O Vlm
VlX
A A A A A A c A N/A A Lack of fusion ./ ./ ... . .. ..,""
.... Zc)>
--l;;:o7
0 )>m~
B A N/A A A N/A c A N/A B Incomplete penetration ./ ./ .. . .. . 3 z<Z
~
-m)>
E E N/A D D N/A N/A N/A N/A N/A Internal porosity ' .. ./ .. . . .. Ql z(/)--1
C" G)Vl-
Internal slag inclusion, ti.Jngsten mO
iD - u(/)r z
--u-
inclusion, or elongated
w ""'0
G G N/A f F N/A N/A N/A N/A N/A indication ' .. ./ . .. . .. ~
.... zc:o;;u
H A H A A A I A H H Undercutting ./ ./ .. . . .. w G)OO
r()
IV mm
Surface porosity or exposed slag
~0
A A A A A A A A A A inclusion [Note (5)] .I .. . .. . . .... 0
~~
•·· ~

)>
N/A N/A N/A J J J N/A N/A N/A r+/A Surface finish ./ . .. .. . . ., en m
3:
Concave root surface m
K K N/A iK K N/A K K N/A K (suck up) .I ./ ~ . ~
··-· g, ,lcl;:a
)> )> m ,;:a
C'l -1 < 0
w m m ·z .n
Weld reinforcement or internal .... 0 z
L L L l L L M M M M protrusion .I . .. ... "·-· w . 9
GENERAL NOTES:
(a) Weld imperfections are evaluated by one or more of the types of examination methods given, as specified in paras. 341.4.1, 341.4.2, , (J) c ,
341.4.3. and M341.4, or by the engineering design. Ill C1> -1
cc "C C'l
CD (t :::t
(b) " N/A'' indicates the Code does not establish acceptance criteria or does not require eval uation of this kind of imperfection for this type of .... 3 -
weld. o cr ~
0
.... C1>
., 0-
(c) Check(./) indicates examination rnethod generally used for evaluating this kind of weld imperfection. .... .... U1
N .N
(d) Ellipsis (. . .) indicates examination method not generally used for evaluating this kind of weld imperfection.
N
s:
"'
Criterion Value Notes for Table 341.3.2
Criterion
Symbol Measure Acceptable Value Limits [Note (6)]
r---
A Extent of imperfection Zero (no evident imperfection)
B Depth of incomplete penetration ~ 1 mm (%1 in.) and $ o.ifw
()0
;;oc
Cumulative length of incomplete penetration ~ 38 mrn (1.5 in.) in any 1 SO mm (6 in.) weld length
:Eo
c Depth of lack of fusion and incomplete penetration ~o.ir,. -o m -o
;;a r- m
Cumulative length of tack of fusion and incomplete s 38 mm (1.5 in.) in any 150 mm (6 in.) weld length m oz
(/) (/) m
penetration !Note (7)) (/) _--l

Size and distribution of internal porosity See BPV Code, Section VIII, Division 1, Appendix 4
c zAl
)>
D
~-o z
E Size and distribution of internal porosity For Tw~ 6 mm (~ in.), limit is same as D ;;a --i
For f,. > 6 mm {V,. in.), limit is 1.5 x D nm m
O~x
F Slag fnc l.usion, tungsten inclusion, or elongated indication Zc)>
Individual length ~ Tw/3
--i;;os:
)>m_
Individual width s 2.s mm W>1 in.) and :f r..
t3 z<Z
Cumu.l ative length s Tw in any 12Tw weld length -m)>
Z(/)--i
G Slag inclusion. tungsten inclusion, or elongated indication GJ~o
Individual length sir,. -or- z
--o -(/) -o
Individual width s3 mm (~in .) and s T., /2 -CP;;o
Cumulative length $ 4Tw in any 150 mm (6 inJ weld length zoo
H Depth of undercut :f.l mm {% 2 in.) and s Tw/4 GJr-()
mm
Depth of undercut s 1.5 mm (t,/16 in.) and s (f,.J 4 or 1 mm (1J 2 in .)j ;;oo
(/)c
Surface roughness s 500 min. Rain accordance with ASME 846.1 I?<> ;;a
m
K Depth of root surface concavity Total joint thickness. i.ncl. weld reinf.• ~ f ..
L Height of reinforcement or internal protrusion [Note (S)J in For Tw. mm (in.) Height, mm (ln.) -olcl::o
)> )> m ;o
'tl
any plane through the weld shall be within limits of C) -j < 0
m m ·z .o
the appli cable height value in th e tabulation at right, S· 6 (l,l.) s 1.5 (Yl6) 0 z
except as provided in Note (9). Weld metal shall merge > 6 (l,!.),:;: 13 C%) s3 (~'s) . 9
smoothly into the component surfaces. > 13 (~). s 25 (1) s '• cYn}
> 25 (1) :£ 5 (}'16)
M Height of reinforcement or internal protrusion [Note (8)1 limit is twice the value applicable for Labove -o len
Ill ct> c-o
-j
IC 'C C)
as described in L Note (9) does not apply. ct> S' J:
:u
Notes follow on next page 0
...
....
lg 3
...
....
0:::!
(JI
N .N
N
....
0
(.1
I
110
Oc
;::o -
~0
-um-u
;::orm
moZ
Table 341.3.2 Acceptance Criteria for Welds and Examination Methods for Evaluating Weld Imperfections (Cont'd) ~(/)~
cz;::o
NOTES: ;::o )>
(1) Criteria given are for required examination. More stringent criteria may be specified in the engineering design. See also paras. 341.5 and 341.5.3. m-uz
(2) Branch connection weld includes pressure containing we ld s i n branches and fabricated laps. ()~--~
(3) Longitudinal groove weld includes straight and spiral (helical) seam. Criteria are not intended to apply to welds made in accordance with a standard listed in Tabl e A-1 or
QU>m
U>X
Table 326.1. Alternative Leak Test requires exam ination of these welds; see para. 345.9.
Zc)>
-l;::os:
)>m_
(4) Flllet we ld includes socket and sea! welds, ai1d attachment welds for slip-on fl anges. branch reinforcement, and supports.
w16
(5) These imperfections are evaluated only for welds ::;: 5 mm in.) in nominal thickness. z<Z
-m)>
(6) Where two limiting values are separated by "and," the lesser of the values determines acceptance. Where t:No sets of values are separated by "or," the larger value is z(/)-l
acceptable. Tw is the nomina l wall thickness of the thinner of twc components joined by a butt weld.
GJU>-
mO
(7) Tightly butted unfused root faces are unacceptable. -urz
--u-(/) -u
(8) For groove welds, height is the lesser of the measurements made from the surfaces of the adjacent components; both re inforcement and internal protrusion are permitted in a
zCP;::o
weld. For fi llet welds, he.ight is measured from the theoretical throat, FJg. 328.5.2A; internal protrusion does not apply.
{9) For welds in aluminum alloy on ly, internal protrusion shall not exceed the following values: GJSg
(a) 1.5 mm (Y16 in.) for thickness s 2 mrn (%4 in.) mm
(b) 2.5 mm <>In in.) for thickness > 2 rnm and :o; 6 mm {Y,, in.) ~0
For external reinforcement and for greater thicknesses, see the tabulation for symbol L 903'6
m
,
)>
;a
m ;a
,
G'l
m :< 0
z ~
9 z
9
.. .. ..
,
1>1
en c
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,
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cc
(!) 'S. G'l
....
N
(!)

3
:t
=a
cr :::!
....NSo !!l.... 0
"'
.!"
N
~
c.>
~ SANGGAR SARANA BAJA
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LIQIDD PENETRANT EXAMINATION

DOCUMENT . QCP-04-05
REVISION NO. .• 0
EDITION NO. .. (SEVENTH EDITION)

a . ,""",
Prepared by Reviewed by Reviewed and Approved by

~,
d/!2_:J ~~ ~?.':AoMO sr. ~
A

I~ ·; *~"~ ~
~~ ~ f>T·~·
c.---'

tJ'/ ~_;"hlf
v
Name :ftiie~ Al ~C!SaYI· Name : !l. LucJcy Name : AdiPadmo
Position : NDE LEVEL ill
Position : NDE Level II Position : QC. Manager
Cert. No. 126596
Date : 01 June, 2017 Date : 01 June, 2017 Date : 01 June, 2017
~ SANGGAR SARANA BAJA
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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the procedure and the following revision (s) has (have) been made to
this procedure.

Edition
BRIEF OF REVISION
no. REV. DATE PAGE

Seventh 0 01 June, 2017 All pages


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Daftar lsi I Table of Content

I Par. I Uraian Par. Descriptions I Page I


i1 ! Tujuan 1 Purpose ! 4 !
i2_______TR.uang Lingkup 2 Scope :::_____~----•
i3 l
___ Persyaratan Keselamatan 3 Safety Requirement I -- 5___________j
!4 I Referensi 4 References i 5 i
i 5 j Definisi-definisi 5 Definitions :--------;:;---~
!6 l Kwalifikasi dan Tanggung 6 Qualification and Responsibility ~------- 6 '
i
,------------~--
I Jawab !
:7 , Penetrant Materials 7 Penetrant Materials 6
r--------·--·-·t····-
I' 8 1 Procedure 8 Procedure 7
' --
8.1 Persiapan Permukaan 8.1 Surface Preparation 7
1-
8.2 Pra Pembersihan 8.2 Pre Cleaning 7
8.3 Aplikasi Penetrant 8.3 Penetrant Application 8
-
8.3.1 Suhu 8.3.1 Temperature 8
- 1-
8.3.2 ---·· Metode 8.3.2 Methods 8
-
~----- Waktu Penetrant 8.3.3 Penetrant (Dwell) Time 8

~-~:~----------~ ~:~~~~~~gan Kelebihan 18.4 Excess Penetrant Removal !.:~~:~~~-=j


! 8.5 I Pengeringan Setelah ! 8.5 Drying After Penetrant 1 9 I
i l Penghilangan Penetrant I Removal _ _
! 8.6 ! Pengaplikasian Developer I 8.6 Application of Developer ,----9----~
I8.7 i Pencahayaan. -Ts-:-7 Illumination. --------9-----;
I9 ll'enginterprestasian Indikasi L~~ Interpretation of Indication [=-- 1L_~]
I 10 I Evaluasi indikasi ItO Evaluation of Indication f_ _ _ _}_! '
'
10.1 Acceptance Standard 10.1 Acceptance Standard 11
--··--
11 -
Pembersihan Akhir 11 Post- Examination Cleaning 13
12 Dokumentasi 12 Documentation 13
Exhibit I, EXAMINATION Exhibit I, EXAMINATION 14
---------------·--
REPORT REPORT
I Table T 621.1, Essessial Table T 621.1, Essessial I 15 J

__ i variable variable I I
i Table T 621.3, Minimum and Table T 621.3, Minimum and ~------~5------
I maximum Limit interstage maximum Limit interstage I I
:--[------jir--A-'-_p'"'p"'e~dix 1 Appendix I [:~!6 ---~
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1 Tujuan 1 Purpose
1.1 Untuk meyediakan petunjuk dan standar 1.1 This procedure provides guidance and
penerimaan pelaksanaan pengujian dengan acceptance standards for color contrast
color contrast visible dye penetrant untuk (visible) dye penetrant examination of
lasan, stainless steel, carbon and low weldments, stainless steel, carbon and low
alloy steel materials. alloy steel materials.
1.2 Procedure ini terdiri dari versi Inggris dan 1.2 This procedure consists of English and
Indonesia, jika ada konflik antara Indonesian versions, shall there is conflict
keduanya maka versi lnggris yang dipakai. between these versions the English version
shall govern.

2 Ruang Lingkup 2 Scope


2.1 Prosedur ini berlaku untuk sistem 2.1 This procedure is applicable to the solvent
penetrant solvent removable. removable penetrant systems.
2.2 Pengujian Liquid penetrant digunakan untuk 2.2 Liquid penetrant examination is used to
mendeteksi cacat terbuka dipermukaan detect discontinuities that are opened to the
material pada logam tidak berpori. surface of nonporous metals.
2.3 Pengujian Liquid penetrant harus 2.3 Liquid penetrant examination shall be
dilaksanakan pada langkah-langkah performed at the various stages of production
fabrikasi sesuai persyaratan dari routing that are required by the applicable routing
sheet, spesifikasi proses atau oleh sheets, process specifications or by customer
persyaratan kontrak pelanggan. contract requirements.
2.4 Procedure harus demonstrasikan ke 2.4 Procedure shall be demonstrated to
Authorized Inspector Client, jika ada Client's Authorized Inspector, when a
perubahan dari persyratan di Table T- change of requirement in Table T -621.1
621.1 dan Table T -621.3 diketahui and Table T -621.3 identified as an
sebagai essential variable harus essential variable shall require
didemonstrasikan ulang. Perubahan dari redemonstration. A change of a
persyaratan diketahui sebagai nonessential requirement identified as a nonessential
variable tidak diperlukan demonstrasi. Semua variable does not require re-
perubahan dari essential atau non essential demonstration. All changes of essential or
variable dari yang disebut dalam prosedur
nonessential variable from those specified
ini harus diperlukan revisi dari atau by this procedure shall require revision of
dengan addendum ke procedure.
or an addendum to the procedure.
2.5 Persyaratan Demonstrasi : 2.5 Demonstration requirements :
a. Demonstrasi harus dilaksanakan untuk a. The demostration shall be performed to the
mendapatkan kepuasan Authorized satisfaction of the Authorized Inspector,
Inspector, dibawah control dan under the control and supervision of a
pengawasan dari Level III penguj i yang Level III examiner who is qualified and
qualified dan certified untuk certfied for performing the examination
melaksanakan ujian method dan teknik. method and technique.
b. Demonstrasi harus pada minimum satu b. The demonstration shall be on minimum
test spesimen yang mempunyai cacat one test specimen having flaws whose size,
dimana ukuran, lokasi, orientasi, jumlah, location, orientation, quantity, and
dan karakterisasi telah ditentukan sebelum characterization have been determined
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demonstrasi dan diketahui hanya oleh prior to demonstration and are known only
pengawas Level III penguji. by the supervising Level III examiner.
c. Procedure dianggap qualified jika c. The procedure shall be considered
pengawas Level III penguj i dan qualified when the supervising Level lli
Authorized Inspector telah puas dengan and the Authorized Inspector are satisfied
indikasi yang didapat dengan procedure yang that indications produced by the
demonstrasikan efective menampakkan demonstrated procedure effectively reveal
ukuran, lokasi, orientasi, jumlah, dan the size, location, orientation, quantity, and
karakterisasi dari cacat yang diketahui characterization of the flaws known to be
didapatkan pacta specimen test yang diuji. present in the examination test specimen.
d. Nama dan I atau identifikasi dan Ianda Iangan d. The name and/or identity and signature of
dari pengawas Level III penguji dan the supervising Level III and the
Authorized Inspector yang menyaksikan harus witnessing Authorized Inspector shall be
ditambahkan untuk menyatakan penerimaan added to indicate their acceptance of the
menyatakan qualifikasi procedure. procedure indicate qualification.

3 Persyaratan Keselamatan 3 Safety Requirements


3.1 Safety regulasi dari PT. SANGGAR 3.1 PT. SANGGAR SARANA BAJA's
SARANA BAJA harus diikuti selama safety regulation shall be followed during
pengujian. examination.
3.2 SAFETY ( S.H.E INSTRUCTION) 3.2 SAFETY ( S.H.E INSTRUCTION)
• Selalu menggunakan PPE such as Safety • Always use PPE such as Safety shoes,
shoes, hand glove, safety glass, and helmet. hand glove, safety glass, and helmet.
• Waspada tempat yang licin dan benda • Watch out for slippery and falling
jatuh object
• Waspada benda berbahaya sekitar • Watch out for the hazard around the
tempat kerja areas.
• Berhenti kerja dan lapor ke Team Leader • Stop the activities and report to Team
untuk tempat kerja yang tidak aman Leader for unsafe working condition.
• Pakai alat pengaman ketinggian j ika • Use fall protection equipment if
kerj a d iatas 2 m working above 2 m.
• Pungut sampah dan buang ditempat • Collect all waste and put it in agreed
yang tersedia place.
• Jangan membuang pelumas, oli atau • Do not expose any lubricant, oil or test
cairan bekas test ke lantai fluid to the ground.

4 Referensi 4 Reference
4.1 PT. SANGGAR SARANA BAJA Written 4.1 PT. SANGGAR SARANA BAJA Written
Practice for Qualification & Certification Practice for Qualification & Certification
ofNDE Personnel (QCP-04-01 ) ofNDE Personnel (QCP-04-0 I )
4.2 PT. SANGGAR SARANA BAJA QC 4.2 PT. SANGGAR SARANA BAJA QC
Manual (QCM-SSB-001) Manual (QCM-SSB-001)
4.3 ASME Code Sect. I, V, VIII Div. I, VIII 4.3 ASME Code Sect. I, V, VIII Div. I, VIII
Div. 2, IX , 2015 Edition dan B 31.1, Div. 2, IX, 2015 Edition and B 31.1, 2016
2016 Edition. Edition.
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5 Definisi- Definisi 5 Definitions


5.1 Developer: material yang diaplikasikan ke 5.1 Developer: a material that is applied to the
permukaan tes untuk mempercepat test surface to accelerate bleed out and
keluamya dan mempertajam kontras dari enhance the contrast of the indications.
indikasi.
5.2 Penetrant: cairan campuran dari pewama. 5.2 Penetrant: a solution or suspension of dye.
5.3 Footcandle (fc): pencahayaan pada 5.3 Foot candle (fc): the illumination on
permukaan, di area I ft2, didistribusikan surface, I f\2 in area, on which is
merata dengan kekuatan I lm (lumen). uniformly distributed a flux of I lm
(lumen).
5.4 Pra pembersihan pembersihan 5.4 Pre cleaning : the removal of surface
permukaan dari kontaminasi pada bagian contaminants from the test part so that they
yang di tes sehingga tidak akan will not interfere with the examination
menggangu proses pemeriksaan process.
5.5 Contaminant: semua barang asing yang 5.5 Contaminant: any foreign substance
berada pada permukaan yang diuji atau present on the test surface or in the
pada material inspeksi yang akan inspection materials which will adversely
berpengaruh buruk dari performance affect the performance of liquid penetrant
liquid penetrant material. materials.
5.6 Bleedout: aksi dari liquid penetrant yang 5.6 Bleedout: the action of an entrapped liquid
terjebak dari cacat untuk membentuk penetrant in surfacing from discontinuities
indikasi - indikasi to form indications.
5.7 Post cleaning: penghilangan sisa material 5. 7 Post cleaning: the removal of residual liquid
pengujian cairan penetrant dari bagian tes penetrant examination materials from the test
setelah pengujian penetrant dilaksanakan. part after the penetrant examination has been
employed.

6 Kwalifikasi dan Tanggung Jawab 6 Qualification and Responsibility


6.1 Personel yang melakukan pengujian untuk 6.1 Personnel performing examinations to the
persyaratan procedure ini harus di requirements of this specification shall be
qualifikasi sesuai dengan prosedure dari qualified in accordance with PT.
PT. SANGGAR SARANA BAJA Written SANGGAR SARANA BAJA's Written
Practice Practice
6.2 Personel yang menentukan keberterimaan 6.2 Personnel determining the acceptability to
sesuai syarat-syarat dari prosedur ini the requirements of this procedure shall be
harus Level II atau Level III. Level II or Level III.

7 Material penetrant 7 Penetrant Material


7.1 Semua material penetrant (cleaning 7.1 All penetrant material (cleaning agents,
agents, penetrant, solvents, developer, penetrant, solvents, developer, etc.) prior
dll.) sebelum digunakan pada nickel base to their use on nickel base alloys, austenitic
alloys, austenitic or duplex stainless steel or duplex stainless steel and titanium shall
and titanium harus memiliki sertifikat have their contaminant contents certified
contaminant contents sesuai dengan in accordance with the requirements ofT-
persyaratan T -641, Mandatory Appendix 641, Mandatory Appendix II, Article 6,
~ SANGGAR SARANA BAJA
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II, Article 6, Section V, dari ASME Code. Section V, of the ASME Code.
7.2 Pencampuran material penetrant dari grup 7.2 Intermixing of penetrant materials from
yang berbeda dari supplier yang berbeda different groups or from different suppliers
tidak diperbolehkan. within a group is not permitted.
7.3 Merk dan produk lain dari yang disebut di 7.3 Brand name or products other than
prosedur ini bisa digunakan asalkan specified in this procedure may be used
demonstrasi untuk bisa memuaskan provided demonstration to the satisfaction
Authorized Inspector harus dilaksanakan. of the Authorized Inspector to be
performed.
7.4 Daftar material dibawah ini ( atau 7.4 The following list of materials (or their
equivalennya ) boleh digunakan untuk equivalents) may be used for liquid
pengujian dari liquid penetrant: penetrant examination:
Group II - method C - Visible Solvent Group II - method C - Visible Solvent
Removable Removable
Supplier Material Type Supplier Material Type
Magnaflux Penetrant SKL-SP I Magnaflux Penetrant SKL- SP I
Magnaflux Solvent I Remover SKC-S Magnaflux Solvent I Remover SKC-S
Magnaflux Developer SKD-S2 Magnaflux Developer SKD-S2
Oikosh Penetrant H -41 Oikosh Penetrant H -41
Oikosh Solvent I Remover C-36 Oikosh Solvent I Remover c- 36
Oikosh Developer D-78 Oikosh Developer D -78

8 Procedure 8 Procedure
8.1 Persiapan Permukaan 8.1 Surface Preparation
8.1.1 Sebelum dilaksanakan pengujian 8.1.1 Prior to Liquid Penetrant examination , the
Penetrant, permukaan yang akan di uj i dan Surface to be examined and any adjacent
area dengan jarak minimal I" (25 mm) area within at least I" (25 mm) of the
setiap sisinya area tersebut, harus kering, surface to be examined, shall be dry and
bebas dari semua kotoran, grease, ali, pasir, free of any dirt, grease, oil, sand, loose
loose, rust, scale, atau material Iainnya yang rust, scale, or any other foreign material
akan menggangu pada saat pengujian. which would interfere with examination.
8.1.2 Grit atau shot blasting tidak di ijinkan sebagai 8.1.2 Grit or shot blasting is prohibited as a
metode persiapan permukaan. Persiapan method of surface preparation. The surface
permukaan dengan mein gerinda, mesin, atau preparation by grinding, machining, or
metode Jain mungkin diperlukan other methods may be necessary.
8.2 Pembersihan awal 8.2 Pre Cleaning
8.2.1 Precleaning: penghilangan kontaminasi 8.2.1 Precleaning: the removal of surface
permukaan dari bagian tes sehingga contaminants from the test part so that they
mereka tidak mengganggu proses will not interfere with the examination
pengujian. process.
8.2.2 Metode dari pra pembersihan dengan 8.2.2 The metods of pre cleaning by directly
langsung menyemprotkan pelarut spray solvent to the surface being
pembersih di permukaan yang di uji. examined.
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8.2.3 Pengeringan permukaan untuk pengujian 8.2.3 Drying of the surfaces to be examined after
setelah dibersihkan dilakukan dengan cleaning shall be accomplished by normal
penguapan normal. Periode waktu evaporation. A period of time minimum 1
minimum 1 menit harus ditunggu untuk minutes shall be established to ensure that
memastikan bahwa larutan pemebersih sudah the cleaning solution has evaporated prior
menguap sebelum penerapan penetrant to the application of penetrant.

8.3 Aplikasi Penetrant 8.3 Penetrant Application


8.3.1 Suhu 8.3.1 Temperature
8.3.1.1 Pada semua hal rekomendasi dari pabrik 8.3.1.1 In all cases manufacturer's
pembuat harus dikuti. recommendation shall be followed.
8.3.1.2 Teknik standar, suhu dari penetrant dan 8.3.1.2 As a standard technique, the temperature of
permukaan benda uji tidak boleh dibawah the penetrant and the surface of the part to be
50°F (10°C) atau diatas 125°F (52°C) examined shall not be below 50°F (l0°C) nor
saat periode pengujian. Pemanasan atau above 125°F (52°C) throughout the
pendinginan lokal diperbolehkan asalkan examination period. Local heating or cooling
selama pengujian suhu tetap dalam range is permitted provided the part temperature
dari 50°F sampai 125°F (I0°C sampai 52°C). remains in the range of 50°F to 125°F
(I 0°C to 52°C) during the examination.
8.3.1.3 Apabila tidak bisa di aplikasikan sesuai 8.3.1.3 Where it is not practical to comply with
dengan. pembatasan suhu, suhu dan waktu this temperature limitation, other
yang lain boleh digunakan, harus di temperatures and dwell times may be
lakukan kualifikasi pada prosedur yang di used, provided the qualification of
gunakan. procedure shall be performed.
8.3.2 Metode 8.3.2 Methods
Penetrant bisa diaplikasikan dengan dikuas. The penetrant shall be applied by brushing.
8.3.3 Dwell Time Penetran 8.3.3 Penetrant (Dwell) Time
Dwell Time Penetran adalah sangat kritis Penetrant (dwell) time is critical and shall
dan harus dilakukan 10 - 30 menit. Area be 10 - 30 minutes. The area to be
yang akan di lakukan pengujian harus examined shall remain wetted by the
tetap di basahi oleh penetrant selama penetrant throughout the entire penetration
waktu penetrasi (dwell). (dwell) time.

8.4 Penghilangan Kelebihan Penetrant 8.4 Excess Penetrant Removal


8.4.1 Setelah waktu penetrasi terlewati, cairan 8.4.1 After the specified penetration (dwell) time
penetran yang berada dipermukaan benda uji has elapsed, any penetrant remaining on
harus dihilangkan, dilaksanakan dengan hati- the surface shall be removed, taking care to
hati untuk menghindari penghilangan cairan minimize removal of penetrant from
tersebut dari cacat yang akan di uj i.
discontinuities.
8.4.2 Kelebihan Solvent removable penetrants 8.4.2 Excess solvent removable penetrants shall
dibuang dengan mengelapnya dengan kain be removed by wiping with a dry clean
yang kering atau kertas serap air, lakukan cloth or absorbent paper, repeating the
berulang sampai sisa penetran operation until most traces of penetrant
dipermukaan benda uji hilang. have been removed.
~ SANGGAR SARANA BAJA

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8.4.3 Sisa yang lain dihilangkan dengan 8.4.3 The remaining traces shall be removed by
mengusap ringan permukaan benda lightly wiping the surface with a clean
dengan kain bersih atau kertas serap air cloth or absorbent paper moistened with
yang telah diberi solvent. solvent.
8.4.4 Untuk meminimasi penghilangan penetran 8.4.4 To minimize removal of penetrant from
dari cacat, pemakaian solvent harus discontinuities, care shall be taken to avoid
sehati-hati mungkin. Tidak diperbolehkan the use of excess solvent. Flushing the
untuk menyemprotkan solvent, setelah surface with solvent, following the
selesainya aplikasi penetran dan sebelum application of the penetrant and prior to
waktu developing. developing, is prohibited.

8.5 Pengeringan Setelah Penghilangan 8.5 Drying After Penetrant Removal


Penetrant
Pengeringan pada bagian pembersihan Drying of part after removal of excess
penetrant yang dengan penguapan solvent removable penetrant shall be
normal, waktu penguapan setelah carried out by normal evaporation, the
pembersihan penetrant harus maximum drying after removal excess penetrant shall
5 menit. be maximum 5 minutes.

8.6 Pengaplikasian Developer 8.6 Application of Developer


8.6.1 Developer harus diaplikasikan dengan 8.6.1 The developer shall be applied by spraying
disemprotkan segera setelah penghilangan after the penetrant removal as stated in
penetrant sesuai par.8.5, maximum 5 par. 8.5, shall be maximum 5 minutes.
menit.
8.6.2 Sebelum developer diaplikasikan pada 8.6.2 Prior to applying the developer to the
permukaan, developer harus dikocok surface, the developer must be thoroughly
terlebih dahulu supaya partikel bercampur agitated to ensure adequate dispersion of
secara merata. suspended particles.
8.6.3 Developer harus diaplikasikan sehingga 8.6.3 The developer shall be applied so that the
tebal lapisannya cukup untuk menarik coating thickness is sufficient enough to
cairan dari cacat ke permukaan tetapi draw the penetrant out of discontinuities,
tidak boleh berlebihan yang bisa but not too excessive which could cause
menutupi indikasi dari cacat terse but. the masking of indications.
8.6.4 Developing time untuk interpretasi akhir 8.6.4 The minimum developing times for final
adalah 10 men it tetapi tidak lebih dari 30 interpretation is 10 minutes but no longer
men it. than 30 minutes.

8.7 Pencahayaan. 8. 7 Illumination.


8.7.1 Pengujian menggunakan color contrast 8.7.1 Examination using colour contrast visible
visible dye penetrant harus dilaksanakan dye penetrant shall be performed under
dengan cahaya natural atau lampu sinar natural or supplemental white light source.
putih. Light meter sinar putih harus White Light meter shall be calibrated at
dikalibrasi paling sedikit setahun sekali least once a year or whenever the meter
atau jika meter telah direpair. Jika meter has been repaired. If meters has not been in
tidak dipakai setahun atau lebih kalibrasi use for one year or more, calibration shall
~
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harus dilakukan sebelum digunakan. be done before being used.


8.7.2 Minimum intensity cahaya putih 105 fc 8.7.2 A white minimum light intensity I 05 fc
(I 050Lx) sumber sinar putih pada (I 050 Lx) of white light source at the work
permukaan kerja dibutuhkan untuk surface is required to ensure adequate
meyakinkan sensitivitas selama pengujian sensitivity during the examination and
dan evaluasi dari indikasi mencukupi. evaluation of indications.
8.7.3 Sumber cahaya, teknik yang digunakan, 8.7.3 The light source, technique, and light level
dan level verifikasi dibutuhkan untuk verification are required to be
didemonstrasikan satu kali, demonstrated once, documented, and
didokumenkan, dan disimpan sebagai file. maintained on file.

9 Penginterprestasian Indikasi 9 Interpretation oflndication


9.1 Pengamatan untuk informasi indikasi 9.1 Observation of the information of
dimulai segera setelah aplikasi dari indications begin immediately after the
pengeringan developer atau segera saat application of a dry developer or as soon as
masih basah lapisan developer mengering. wet developer coating is dry.
9.2 Interpretasi akhir indikasi harus dilakukan 9.2 Final interpretation of indications shall be
setelah penetamt tampak selarna minimal made after allowing the penetrant to bleed-
I 0 men it, tetapi tidak boleh lebih dari 30 out for at least I 0 minutes, but no longer
menit. than 30 minutes.
9.3 Indikasi yang relevan adalah indikasi yang 9.3 Relevant indications are those indications
di sebabkan oleh diskontinuitas yang caused by discontinuities that are opened
terbuka ke permukaan pengujian dan to the examination surface and with major
dengan dirnensi besamya dari 1/16 inchi ( dimension grater than 1/16 inch (1.5 rnrn),
1.5 rnm ), dimensi kurang dari 1/16 inchi should the dimension less than 1/16 inch
(1.5 mm ) disebut indikasi tidak relevan (1.5 rnrn) then it is called no relevant
dan bisa di abaikan. indication; it may be ignored.
9.4 Indikasi yang meragukan adalah indikasi yang 9.4 False indications are indications caused
disebabkan oleh kondisi diskontinuitas. by conditions other than discontinuities.
Permukaan yang tidak rata disebabkan oleh Surface irregularities due to machining,
proses mesin, gerinda, atau kondisi grinding, or welding are conditions that
pengelasan yang menyebabkan indikasi
may cause false indications.
meragukan.
9.5 Indikasi yang rneragukan yang bisa 9.5 False indications that could mask
menutupi indikasi tidak bisa diterima dan indications are unacceptable and shall be
harus di uji ulang. reexamined.
Kondisi permukaan harus dilakukan untuk Surface conditioning shall proceed the
pengujian yang di ulang reexamination.
9.6 Area pigmentasi yang dapat rnenutupi 9.6 Broad areas of pigmentation which could
indikasi relevan tidak bias diterirna dan mask relevant indications are unacceptable
harus dibersihkan dan di uji ulang and shall be cleaned and reexamined.
9.7 Indikasi yang memanjang adalah indikasi 9.7 Linear indications are indications having
yang memiliki panjang lebih besar dari tiga a length greater than three times a width
kali Iebar
9.8 Indikasi bulat adalah indikasi bulat atau 9.8 Rounded indications are circular or
bentuk ellip dengan panjang sarna dengan elliptical shapes with a length equal to or
4_,
SANGGAR SARANA BAJA

Standard Procedure For: Procedure no. : QCP-04-05


Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION Date : 01 June, 2017
Page : 11 of 16

atau kurang dari tiga kali Iebar less than three times its width.

10 Evaluasi indikasi 10 Evaluation oflndication


a. Sebuah indikasi dari cacat mungkin lebih a. An indication of an imperfection may be
besar dari cacat yang menyebabkannya; larger than the imperfection that cause it;
namun , ukuran dari indikasi adalah yang however the size of the indication is the
menjadi dasar evaluasi penerimaan. basic for acceptance evaluation.
b. Standar penerimaan ini harus diterapkan b. The acceptance standard shall apply unless
kecuali ada standar penerimaan yang lebih other more restrictive standards are
ketat lainya dan ditetapkan untuk bahan specified for specific material or
tertentu atau aplikasinya. application.

10.1 Standar Penerimaan 10.1 Acceptance Standard


10.1.1 ASME BPV Code Section I, Appendix A, 10.1.1 ASME BPV Code Section I, Appendix A,
Para A-270 Para A-270
a. Hanya indikasi dengan dimensi utama yang a. Only indications with major dimensions
lebih besar dari 1.5 mm (1/16 in) harus greater than 1.5 mm (1/16 in) shall be
dianggap relevan, considered relevant.
b. Semua permukaan yang akan di uji harus b. All surfaces to be examined shall be free of:
bebas dari: 1. Relevant linear Indications.
I. Indikasi relevan yang memanjang. 2. Relevant rounded indications greater than
2. Indikasi relevan yang bulat lebih besar 5mm (3116 in).
dari 5mm (3/16 in). 3. Four or more rounded indications in a line
3. Empat atau lebih indikasi yang bulat separated by 1.5 mm (1116 in.) or less, edge
dalam satu garis dipisahkan 1.5 mm (1116 to edge
in.) atau kurang, tepi ke tepi

10.1.2 ASME BPV Code Sect. VIII Div.l, 10.1.2 ASME BPV Code Sect. VIII Div.l,
Appendix 8 Para 8.3 & 8.4 Appendix 8 Para 8.3 & 8.4
a. Hanya indikasi dengan dimensi utama yang a. Only indications with major dimensions
lebih besar dari 1.5 mm (1116 in) harus greater than 1.5 mm (1116 in.) shall be
dianggap relevan, considered relevant,
b. Semua permukaan yang di uji harus bebas b. All surfaces to be examined shall be free of:
dari:
I. lndikasi rei evan yang memanjang. I. Relevant linear indications
2. lndikasi relevan yang bulat lebih besar 2. Relevant rounded indications greater than 5
dari 5mm (3/16 in). mm (3/16 in.)
3. Empat atau lebih indikasi yang bulat 3. Four or more rounded indications in a line
dalam satu garis dipisahkan 1.5 mm (1/16 separated by 1.5 mm (1116 in.) or less, edge
in.) atau kurang, tepi ke tepi to edge

10.1.3 ASME B31.1 Power Piping, Para 146.4.4: 10.1.3 ASME B31.1 Power Piping, Para 146.4.4:
a. Hanya indikasi dengan dimensi utama a. Only indications with major dimensions
yang lebih besar dari 2 mm (1/16 in) harus greater than 2 mm (1/16 in.) shall be
dianggap relevan, considered relevant,
~ SANGGAR SARANA BAJA
Standard Procedure For: Procedure no. : QCP-04-05
Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION Date : 01 June, 2017
Page : 12 of 16
b. Semua pennukaan yang akan di uji harus b. All surfaces to be examined shall be free
bebas dari: of:
I. Semua crack atau indikasi linear I. Any crack or linear indications.
2. lndikasi relevan yang bulat lebih besar 2. Relevant rounded indications greater
dari 5mm (3/16 in). than 5.0 mm (3/16 in.)
3. Empat atau lebih indikasi yang bulat 3. Four or more relevant rounded
dalam satu garis dipisahkan 2 mm indications in a line separated by 2 mm
(1/16 in.) atau kurang, tepi ke tepi (1/16 in.) or less, edge to edge
4. Sepuluh atau lebih indikasi bulat dalam 4. Ten or more rounded indications in any
2
3870 mm 2 (6 in .) di pennukaan 6 in 2• (3 870 mm 2) of surface with the
dengan ukuran utama pada suatu area major dimension of this area not to
tidak melebihi dari 150 mm (6 in) exceed 150 mm (6 in.) with the area
dengan luasan diambil di lokasi yang taken in the most unfavorable location
paling relatif tidak menguntung kan relative to the indications being
untuk indikasi di evaluasi. evaluated.

10.1.4 ASME BPV Code Sect. IX. Part 195.2.2 10.1.4 ASME BPV Code Sect. IX, Part 195.2.2
a. Hanya indikasi dengan dimensi utama yang a. Only indications with major dimensions
lebih besar dari 1.5 mm (1/16 in) harus greater than 1.5 mm (1/16 in.) shall be
dianggap relevan, considered relevant,
b. Scmua pcrmukaan yang akan di uji harus b. All surfaces to be examined shall be free of:
bebas dari:
I. Indikasi rei evan yang memanjang. Indikasi I. Relevant linear indications.
relevan yang bulat lebih besar dari 5mm 2. Relevant rounded indications greater than 5
(3/16 in). mm (3/16 in.)
2. Empat atau Iebih indikasi yang bulat 3. Four or more relevant rounded indications
dalam satu garis dipisahkan 1.5 mm (1/16 in a line separated by 1.5 mm (1/16 in) or
in.) atau kurang , tepi ke tepi . less, edge to edge.

10.1.5 ASME BPV Code Sect. VIII Div. 2, Part 10.1.5 ASME BPV Code Sect. VIII Div. 2. Part
7.5.7.1 (d) and 7.5.7.2 7.5.7.1 (d) and 7.5.7.2
a. Hanya indikasi dengan dimensi utama yang a. Only indications with major dimensions
lebih besar dari 1.5 mm (1/16 in) harus greater thari 1.5 mm (1116 in.) shall be
dianggap relevan, considered relevant,
b. Semua permukaan yang akan di uji harus b. All surfaces to be examined shall be free of:
bebas dari:
I. lndikasi relevan yang memanjang. I. Relevant linear indications
2. Indikasi relevan yang bulat lebih besar 2. Relevant rounded indications greater than 5
dari 5mm (3/16 in). mm (3/16 in.)
3. Empat atau lebih indikasi yang bulat 3. Four or more relevant rounded indications
dalam satu garis dipisahkan dengan 1.5 in a line separated by 1.5 mm (1116 in) or
mm (1/16 in.) atau kurang, tepi ke tepi Iess, edge to edge
4. Indikasi terdeteksi seperti Crack, terlepas 4. Crack like indications detected, irrespective
dari kondisi permukaan, tidak bisa di of surface conditions, are unacceptable.
terima.
4 SANGGAR SARANA BAJA

Standard Procedure For: Procedure no. : QCP-04-05


Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION : 01 June, 2017
Date
Page : 13 ofl6

11 Pembersihan Akhir 11 Post- Examination Cleaning


11.1 Pembersihan akhir pengujian hanya 11.1 Post - Examination Cleaning is required
dilakukan bila bahan penetrant yang only when penetratnt materials will affect
digunakan akan merusak bagian yang di the use of the parts being tested by their
uji karena mengoktaminasinya. Bahan contaminant. The cleaning agents, or
pembersih atau bahan pelarut sesuai solvents meeting the requirements of this
persyaratan di procedure ini dan harus procedure shall be used for the post-
digunakan untuk menghilangkan sisa examination removal of penetrant
bahan penetrant pasca pengujian . materials.
11.2 Menghilangkan developer dan bekas 11.2 Removing of developer and tracing
material penetran harus dengan mengelap penetrant shall be by wiping with dry
dengan kain bersih, kemudian di semprot cloth, followed by spraying with solvent
dengan solvent remover. remover.

12 Doknmentasi 12 Documentation
Hasil dar pengujian harus dicatat pada Examination results shall be recorded on the
Penetrant Examination Report (Exhibit I). Penetrant Examination Report (Exhibit 1).
~ SANGGAR SARANA BAJA
Standard Procedure For: Procedure no. : QCP-04-05
Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION
Date : 01 June, 2017
Page : 14 of 16

Exhibit 1
PENETRANT TEST REPORT

Customer ....................................... Drawing No. : .............................. Rev .......... Report No : ... • PT· .....
Project Name ....................................... Procedure No. : .............................. Rev ...... I
!
Unit No : Applicable CODE : NCR Ref No :
Material Spec. I welding Process :
'
Penetrant Type I Method :D Visible DSolvent Removable D Other
Brand's Name/Type
. .......... ····························· Penetrant : ...................... Cleaner: ......... ...... ... Developer: .........•••....••
Method pre-cleaning : D Solvent spray Drying after pre-cleaning :
Penetrant Application : D Brush D Spray Dwell Time: .............. Temperature: ..................
Light Intensity
....................... ··············· Light Source : .......................................................................
Method removing excess penetrant
................... ····· ........................................................................................................
Drying after remove excess penetrant:
...................... Developer App. ........................... Developing Time: ..................
Batch No. of Penetrant: Cleaner: Developer:
_,___ __
Surface
, Preparation I : 0 As Welded D Machining 0 Grinding D Solvent spray
Time of Examination :D After Welding D After Hydro-test D AfterPWHT D Others
Scope of Examination :D Base Metal D Edge Prep 0 Back Chipping
:0 Weld Part D Repair Weld D Others

Thickness Result
Part Name Weld No. Types Of
(mm) Accepted Rejected Discontinuities
Remarks

Sketch ( Identify discontinuities listed above ) if necessary :

Examined by : Reviewed I witnessed by : Reviewed I witnessed by :

Name :
NDE Level:
Date : Date: Date:
~,. SANGGAR SARANA BAJA
Standard Procedure For: Procedure no. : QCP-04-05
Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION Date 01 June, 2017
:
Page : 15 of 16

!-·-·-··-··-·-··-·-···-··-···-····-······-···-···-···-·-·--··-·-··-·-·-·-~~~-;~·-; -·~;~-:~----------------------------------------------------------1

! Requirements of a Liquid Penetrant Examination Procedure !


i---------------------------------------- ----------------------~------------------,-------------------------------------------------------------------------1
'
l •
I .
Essential !t Non• i: Par. 1 . i'
j ReqUirement i Variable 1 ~se.nt~~l j reference j Quahfied range j
L__________________________________________________ L------~-1_"~!!...~----J_ ___________________ L_______________________________________________________________________ j
i, ldenttficatmn
. - of and any change .m type or j ! I
!
j Visible dye, Magnaflux SKC-S, SKL-SP 1/2, i
i
J 1 SKD-S 2 o·k hC- 36 H-41 D-78
I family group of penetrant materials including X I I 1/7.3/7.4 i ' 1 os ' ' !
~~!..~!.~P~E~l-~!!!l!.l.~!fl.~!'!'..l.~~.s.._____________ L.....................J. _________________J________________________________________________________________________ J
i S f: f ( fi · h · d - i ! i Machining, grinding, cleaning by wire brush, i
i . ur ac~ prcpara 10" . lms mg an c1eanmg, i i i s ra with solvent I remover Magnaflux- i
i mcludmg type of cleanmg solvent remover) X : : 8.1/8.2 ! P Y . !
: : : : SKC- S, 01kosh C-36 :

[_~;~~;:~;:;;~~;~~:~~~~;~~~::~:::~:=---==: r::::::::::::::::::::::c::~:~:?.::::J~~~~:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::J
i
!
·
: Method ofremovmg excess surface penetrant
x
X
I,
1
1
1 8.4
I Wiping with dry cloth, moistened cloth with
M fl
so 1vent 1 remover agna ux-
SKC S
- ,
ii
i
! I Oikosh C-36 :

~-~~~~;:~;~~p;;~~:;~~;~;;~:=:=: X l:::·::::::::::::::::::t:::~;~;:;::::::r:~~;;;:::::::::::::::::::~:::::::::::::::::::::::::::::::::::::::J
~ Minimum an~ ma_ximum time periods between
: steps and drymg a1ds
X I! ~
:
_ _
82 318 5
! Drying after pre-cleaning mi_nimum I runt.,
! after penetrant removal max1mum 5 mnt.
[
!
~------------------------------------ r-·------------------·-t··-----------------~------------------------------------------------------------------------1

! Decrease in penetrant dwell time X l 1 8.3.3 ! 10-30 nmt. !


t~~:~:~-~~-i~-~~~~-~~;:~-~:~~-~~:-~-~:;~rpret~tion i X r··--------------------1·------~·:·:··----I·-~-~-~-~~----------------------------------------------------------l
i Ume)

rr~;~ij~;~~~i~~;~~i~f~~:~~-~-~-;-~~~
1

: l: : : : : : : : : : : r: : :~ ~ :1:::::I~~:!:~~~~~~~:::::::::::::::::::::::::::::::::::::::::::::::::1
i i · ·

2
i mnt. i

G:~~;;.;~~;~~~;~~~~~~~~~~;;~~~~~~:~- j X !~~~~~~~~~~~~~~~~~~~~~I~~~~~~~?~:;~~~~~~~I~;~~~§~~:~!)~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~J
! Personnel qualification requirements
>-----------------------------------------------------------------
! X I 6 j SNT-TC-IA, 2006 Edition and 2011 Edition.
-·-·---·---·---------+------------------+----------------------------·------·-----------------------------------~
!
! Materials, shapes, or sizes to be examined and X ! 1
! Carbon Steel Butt, T, comer, lap joint, !
! the extent of examination ! ! examination based on NDE request !
~----·-------·---·-·---·-·---·-----------·----------- ----------------------:-----------------··t··----------------------------------------------------------------------~

I Post examination cleaning technique X I 12


I Wiping dry cloth, spray with solvent, wiping I
L_________________________________________________________________ ______________________ 1.................. .1 ..~.'2:-~~~~h _________________________________________________________J

-----------------------------·---------- ------------------------------- ----------


! Table T- 621.3
i Minimum and maximum Time Limits for Steps in Penetrant Examination Procedures
1-------------------------------------------------------------------------- -.-------------------------~----------------------.,-------------j
! i i
! Requirement Minimum 1 Maximum ! ;ar. Qualified range
! i ! re.erence
!"o~i~~-~ft~~~;~~~;;;;;;;-~-(T~643)·------------------- I i-----------------------r-----s:z-.J·----·- Minimum I minute i
>--------------------------------------------- '---------------------------+·--·--------·-·----·-+-----
!Penetrantdwell(T-672) ! 10 ! 30 ! 8.3.3 I0-30minutes.
!D;l~~-~j-;;;;~~~-~;;~~~-~;;;;-~:;;·(r-674) ------! ---·--------5·--------·--·;-·--·--·-;;:5··------ Maximum 5 minutes
!---------------------------------------------------------------------: ------------------------·----------------------+-------------!
! Developer application (T -675) ! 5 ! 8.6.1 Maximum 5 minutes
f--------··--·--------------------------- -: - ----------·-------------!·--·------------------+----------
!Developing and interpretation time (T-675.3 and!
10 30 ! 6
8. ,4
10-30 ·
! T-676) ! i mmutes.
'----------------------------------------------------------------· ---------------------------'-----------------------'-----------'
d-··
SANGGAR SARANA BAJA

Standard Procedure For: Procedure no. : QCP-04-05


Revision no. : 0
Edition 7
LIQUID PENETRANT EXAMINATION Date : 01 June, 2017
Page : 16 of 16

APPENDIX 1

TECHNIQUE SHEET NO. PTS-01

Component weldments and materials of stainless steel, titanium, carbon and low
alloy steel.
Method Visible, Solvent- Removable and Water Wsahable
Penetrant Solvent- Removable Magnaflux SKL - SP I or OIKOSH- H - 41
Cleaner I Remover Magnaflux SKC- S or OIKOSH- C- 36
Developer Magnaflux SKD- S2 or OIKOSH- D- 78
Acceptance Criteria As per Section 10.1 of this procedure.

Sequence
. of Examination
No. Paragraph Activity Remark
1 8.1 Surface preparation - adjacent areas within at least 25A mm from welds
- Clean of all foreign particles, dressed smooth as
necessary (grit/shot blasting is prohibited )
2 8.2 Pre-cleaning - adjacent areas within at least 25A mm, directly spray
solvent to the surface being examined.
- drying .minimum I minutes, by normal evaporation or
forced warm air
3 8.3 Apply penetrant - temperature I 0°- 52°C
- by brushing
4 8.3.3 Allowed dwell time - I 0- 30 minutes
- remain wet
5 8.4.1 Removal of excess penetrant - flushing is prohibited
( solvent removable ) - by dry clean cloth or absorbent paper
- lightly wiping clean cloth moistened with solvent
- drying after remove excess penetrant max. 5 minutes
6 8.5 Drying - by normal evaporation, blotting, wiping or forced air
- after remove excess penetrant max. 5 minutes
!

7 8.6 Apply developer - coating thickness is sufficient enough, not too excessive
- developing time I 0 - 30 minutes
8 9 Interpretation of indications - minimum light intensity of I 05 fc (I 050 Lx) at the
work surface
- observation started at the beginning of developing
- final interpretation, I 0 - 30 minutes ( developing time )
- non-relevant indications and broad areas are unacceptable
and re-examined
9 11 Post cleaning - use cleaning agents or solvent
10 12 Documentation - All blank item shall be filled out
8
CUSTOll'IER PT. THERMOCHEM INDONESIA
PONO 002/TCI /LB-O-VII/20 17
JOB NO. = A.17.1022
DESCRIPTION LECM 40 FT SEPARATOR WITH EXPANSION PIPE ,
= LECM 40 FT DRYER
DOCUMENT NO. =

NDE PE.RSONEL

p
!
l

A 7-Aug-17 7-Aug-17

REV. DESCRIPTION
NDE PERSONNEL REGISTER

CERTIFICATE
NO. NAME QUALIFICATION CERTIFICATE NO.
Date of Certification Date of Expiration
1 DADANG SUNADJAR ATANG - MT/PT ASNT Lev - II 35/GH/MT·PT 11111114 February 14, 2014 February 14, 2019
2 URIP SANTOSO - MT/PT ASNT Lev · II 33/GH/MT·PT 11111113 February 14, 2013 February 14, 2018
3 BONNIE F AMRIL · MT/PT ASNT Lev· Ill 144936 February, 2015 February, 2020

4 DARWIN SIMANJUNTAK · MT/PT Lev · II 37/G/MT-PT 11111114 February 14, 2014 February 7, 2019

5 AFIEF AL HASAN - PT Lev- II 21024 November 21, 2013 November 21 , 2018

Note :- PT Gamma Hepsi was PT.Sanggar Sarana Baja supporting partner in this project and have invice because they third party for
NOT actifity.

Prepared by :

Achmad lchsanudin
PT. GAMMAHEPSI
(Non Destructive Testing . . Outside Training Services)

CERTIDCATE OF QUALIFICATION
Certificate No. : 35/GH/MT - PTn:/ll/14

This is to certify that:

Q)JlQ).Mfg SV!l{}{V.7Jli11/I}Uf(i
-
Has satisfactory complete of Training which is conducted on February 05- February 14, 2014 (80 hours) and
Examined in accordance with the American Society for Non Destructive Testing recommended
Practice On. : SNT~TC~ 1A, 2006 Edition as Level TI (Two) individual for method :
M~etic P~ide Tegjg& Lig,Wd PenetrantTestin& Level II
Result ofexaminatimz is documented Oflt!rleaf

Written Practice Document No. PT.GB/WP/Ol Rev .B


PT'. GAMMA HEPSI
Personnel Qualification and Recertification in Nondestructive Testing

RESULT OF THE EXAMINATION

Name : DADANG SUNADJAR ATANG Certificate No. : 35/GHIMT-PIDIII/14


Method : 1\L<\GNETIC PARTICLE TESTING&. LIQUID .PENETRANT TESTING Level : D(TWO)

Type Grade or Score Composite Grade Passing Grade


Examination {%) (o/o) (%)
MT .PT Mf PT
A~Written General 84 85 Averruae of A, B; and C
Individual : > 70.0
.B. Written Specific 83 82
84.6 83.3 Composite : > 80.0
C* Practical 87 83

Specific Codes I Standards : ASME Sect V. Sect VIII Div. l ) AWS 01 .1 and Etc.

Date of Certification : Febrtul!J! Hl4~ 2014

Date of Expiration : FebruanJ4, 2019

"-- .
)'ISfl\lttLe'Ve£ III
Certifiat:tiort :No: ltD 145394

~-~,~.~
. .. ~
.. ~...!!P1:.. .:!1•
.:!!'-!·· .lfill
PT. GAMMA HEPSI
(Non Destructive Testing • Outside Training Services)

CEit'I'WICATE OF QU'A:I.tiFIC.t\11()N
Certificate Nill. : 33/GBIMT .. PTIIIII/13

This is to cm:ify that:

ll!ll~S113flo£o

Has satisfactory complete of Training which is conducted on Febma.ey 05- February 14, 2013 (80 noms) and
Examined in accordance with the Am:erlca:n Society for Non Desttuctive Testing re<:ommenaed
Practice On. : SNT~TC~iA, 2006 Edition as LeveJ ll {Two) individual fo:r n1ethod :
MaJDmc P@.fi.de T§!!nclt LiquidPcnemmt Tcstincl&!d n
Result ofa:aminlltiiJilis 4fJCflmenteliJVetkaf

Director
W;dtte;rt :frat1:ice Doeummt No* PT~GBIWP.IOlJlev,.O
'*

PT. G·AMMA HEPSI
Persoaoel Qualification and Certification in Nondestructive Testiug

RESULT 01~ THE EXAMINATION

Name : URIP SANTOSO Certificate No. : 33/GHfMT..:PTilJU/13


Method : MAGNETIC P.ART,ICLE TF..snNG & LIQUID PENETRANT TESTING Level ::D(TWO)

Type of Grade or Score ( Composite Grade Passing Grade


Examination (%) (%) (%)
MT I PT I MT I PT
l A.W~en Gen~
B.. Wntten S~ifit
1C. P~cal
85
85
85
84
80
85
I
I.
85 l
AverageofA·',B,andC
83
1... lndividu:U.·'',• :.>70.0
, .. Compostte : > 80.0
· ·

Specific Codes I Standards : ASME Sect. V~ Sect VIII Div. I, AWS Dt.1 and Etc.
Date of Certification ; Fdt:rnaa 14, 2813
Date of Expiration : F~bruaaJ4, zeus

/L
The American Society for Nondestructive Testing, Inc.
Be it known that
·'

Bonnie F Amril
has met the established and published Requirements for Certification by ASN1' as

NDT Level III
in the .following Nondestructive Testing Methods:

Metbud Issue Date .Expiration Date


Liquid Penetrant Testing l/15 .2/20
Magnetic Particle Testing 2115 2/20
Radiographic Testi.ng l/15 2120
Ultrasonic Testi.ng lllS 2/20

144936
Certificate Number

This certificate is the property of ASNT, is not official without ASN1"'s rrused gold senl and i~ subject to revocation prior to l.be listed e:~tpirntion date.
This certificate should be verified on the ASNT websiie or by contacting the ASNT Technical Services Department.
-

(Non Destructive Testing- Outside Training Services)

(;ER.TIFICATE OF QUALIFICATION
Certificate No. : 37/GH/MT .. PTII/ll/14

This is to certify that:

tJ)

Has satisfactory complete ofTrainingwhlch is conducted on February 05- February 14, 2014 (80 hours) and
Examined in accordance with the American Society for Non Destructive Testing recommended
Practice On. : SNT-TC-lA1 2006 Edition as Level II (Two) individual for method :
MagneticPartide Testing & Liquid Penetrant Testing Level H
Result ofexamination is documented overleaf

PT.. GAMMA HEPSI

Director
Written Practice Document No. PT.GHfWP/01 Rev.B
PT.G MAHEPSI
P·ersonnel Qualification and Recertification in Nondestructive.Testing

RESULT OF THE EXAMINATION

Name : DARWIN SIMANJUNTAK Certificate No. : 371GHIMT-PTWII114


Method : MAGNETIC PARTICLE TESTING & LIQUID PENETRANT TESTING Level : ll(fWO)

Type of Grade or Score Composite Grade Passing Grade


Examination (%) (%) (o/o)
MT I PT I MT I PT
A.,Written General -- 85 83 Average of A, B, and C J- Individual : > 70.0
B. Written Speeific
C .. Practical
84
85
83
84
84.7 I 83.4 I~ Composite : > 80.0

Speclfic Codes I Standards ; ASME Sect. V. Sect. VJll Div. 1. AWS Dl.l and Etc.

Date of Certification :February 14,2014

Date of Expiration :February 07,2019

(q__
JfSN['£we{ Ill
Ctrt:ifo.:Mion !No. ;· l<D 145394
'1i1l SANGGAR SARAN>< BAJA

This is certify that

Afief AI Hasan
21024

Who has successfully completed

Based on Result of Traintng, Experience and Education Succesfully Reviewed According to


PT. Sangga.r Sarana Baja Written Practice No. QCP-04-01 and Completed to The ASNT Recommended Practice
No. SNT-TC-1A 2011 Edition is certified as: •

Liqui! Penetrant Testing- Leve{II


·I
Result of examination is documented overleaf

( \ ...,. • ·. :1 -:J. ..
\ ,. Mii~iMe~!;~wil~J'M~sA BAJA
'I l~f~l~- .
I

Aminudin I ris He~drawan Ahmad


ASNT NDT Level Ill Ce No.175574 Learning And Development Manager
S1'4.NGGAR SARANA BAJA

RESULT OF EXAMINATION

Name : Afief AI Hasan Company : PT. Sanggar Sarana Baja


Method : Liquid Penetrant Testing Test Level : II (Two)

Type of Grade or Score Composite Grade Passing grade


Examination (%) (%) (%)

A. Written General 75

B. Written Specific 86,6


75 + 86,6 + 81
= 81
• Individual : > 70.00
3 • Compopite : > 80.00
C. Practical 81

Remarks
Reference Codes/ Standards : ASME Section V & ASME Section VIII Div.1, ASTM E 165
Examination Date . : Nov 21, 2013
Expiry Date ·l : Nov 22, 2018
The above name of employees is qualified individual NOT- PT Level l I Certification should be maintained, responsible
by employer based on the employer written practice.

• eett•1n
-sr6'A.... u~ .
~;J.;~\~GGAR S~Ri'U\1~ CJ.~Jfi ·•rNoru"e
Aminudin I ris
ASNT NOT Level Ill Ce No.175574

iifi :- .
PT . SANG GAR SARANA BAJA

7. DIMENSIONAL REPORT
(
(
-

4 SANGGAR SARANA BAJA


QUALITY DOCUMENT
CUSTOMER : PT .THERMOCHEM INDONESIA TAG NO.

M.S.N.
:

:
ASM-0002289

-
PROJECT : 40-FT LECM SPARATOR & 40-FT LECM DRAYER SSBJOB NO. : P. 17.1022-3
PO. NO. : 002/TCI/LB..QNII/2017 DATE : 05/10/20 17
FORM NO.: F.38.WS-3.013 REPORT NO/REV. : SSB/P17.1022-3/DRAYER/DIM/001
DESCRIPTION : DIMENSIONAL DRAYER

DIMENSIONAL INSPECTION- AFTER WELDING +--- 6 ~

7
<4 5 - -

~ /
I I I r

1----·-- ·-- -- ··-- 1-· - ·- -- l-·- · -- ---- --

(h I I I
I-'
1
l 2
l I 3 J 4

'--

DIMENSIONAL VISUAL DiECK


DIMENSIONAL FROM DIMENSIONAL DIJ\1ENSIONAL FILLED WELD
REFERENCE LINE FROM CENTER LINE LEVEL FACE TO SHELL LEVEL JIG SET
NO COMPONENTS WORKJIIANSHIP REMARKS
DEG. DEG. ( td) REINFORCEMENT
COUNTOUR
mEORY Deviation lliEORY Deviation mEORY Deviation BORJZ. VERT. mEORY Deviation

1 End Plate to Angle 2818 -1 -


2 Angle To Angle 2918 -3 -
3 Angle To Angle 2921 0 -
4 Angle To End Plate 2926 -5 -
5 Length Countainer
6 Lifting To Angle 756 0 -
7 Angle To Angle 376 0 -
Prepared by : Approved by : Witnessed by I Reviewed by :

:6
PT. SANGGAR SARANA BAJA

__<:[ ~ -,.
___,_ ~ SA~to\~JJ~

Achmad Jajull DAMARW


QC Inspector QC Supervisor CLIEN
G) SANGGAR SARANA BAJA CUSTOMER : PT .THERMOCHEM INDONESIA TAG NO. : _A_SM_-_00_0_22_8_9_ _ _ _--1

QUALITY DOCUMENT M.S.N. : -


------------------~
PROJECT : 40-FT LECM SPARATOR & 40-FT LECM DRAYER SSB JOB NO. : c..Pc....1..:.7.:.c.1..:.02:.:.:2'--3=---------l
PO. NO. : 002/TCI/LB.ONII/2017 0 ATE : ...:0.;.;5/_10-"-/-"-20:....1_7_ _ _ _ _---1
FORM NO. : F.38.WS-3.013 REPORT NO/REV. : _:S:..:S:..:B.:.c./P-'1..:.7.:.c
.1..:.0=22=--.:::3/:..:
Dc...RA:..:..:.Y.::
E;..:
RJ:..:D:.ciM/
c..:..::O..:.
Oc...
1 ---------------------------------
DESCRIPTION : _:Dc::IM.:.cE::cN .:..:S:....IO
=-N:..::A...::L:_D
:_RA..:....:..Y:..:E::.R:..__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __

DIMENSIONAL INSPECTION- AFTER WELDING

~ . .... .. . . . . ' ~ . .. . . . . -.. . . .. . . .. .. . .. .. . . . .. . . ... . ~ . .. . . .. . . . . . . .. . .. . .. .. .. .. .. .. . . ...... . -.. . .. .. . . . .. . . ~ .. . ...

-1 '\
.... ...... . .... - .. . .. .. . . . .. .......... - ~ ~ . . . . . . . . .. . .. . . . - ... . . ..... - . . - . . . . . . . . . . . . .... - . - .. .. .

1 - 2 '-- 9 3 '- ' 4 -9( 5

DIMENSIONAL FROM DIMENSIONAL DIMENSIONAL DIMENSIONAL VISUAL CHECK


REFERENCE LINE F ROM BOTIOM LEVEL FACE TO SHELL LEVEL JIG SET FILLED WELD
NO COMPONENTS FLOOR DEG DEG WORKMANSHIP REMARKS
. • ( td) COUNTOUR REINFORCEMENT

111EORY Deviation 111EORY Deviation 111EORY Dev iation HORIZ. VERT. 111EORY Deviation

1 Length Side Wall1 2340 0 0


2 Length Side Wall2 2340 0 0
3 Length Side Wall 3 2338 -2 0
4 Length Side Wall4 2339 -1 0
5 Length Side Wall5 2340 0 0

Prepared by : Approved by : Witnessed by I Reviewed by :


PT. SANGGAR SARANA BAJA

~
0-

~.;::- ' S/\""' 1 ,


~ ru J .., .... AK. :--\1.,· \ , J,·<::i'i-' ~ ~
Achmad Jajuli -:D;.;.A.;;;MA
c:....::.R.;.."
W'----------
QC Inspector QC Supervisor CLIEN
PT. SANGGAR SARANA BAJA

8. LEAK TEST REPORT & PROCEDURE


PT. SANG GAR SARANA BAJA

NOT APPLICABLE
PT. SANG GAR SARANA BAJA

9. PAINTING REPORT & PROCEDURE


' .
~ SARANA BAJA

SURFACE PREPARATION & PAINTING REPORT


FOilll 110 F 380 \\'S·J 0.36

CUSTOMER : THERMOCHEM INDONESIA. JOB NO A 17. 1022fP 17. 1022


DESCRlPTION : CONTAJNER DRYER CG REPORT No 31AJDYR/QC/PR/17
PONO : 002fPCI/LB-ON_II_/2_0_17_._ __ REPORTING , 11 /10/2017

SURFACE PREPARATION

EXTE R.~\'AL

SURFACE PREPARATION SA 2.5 SSPC. SP. 10 ANCHOR PROFILl: 75 Micron


AMBIENT TEMP 1 I I 30 l"c I 2 l 32 l"c I METAL TEMP· I I 3o l"c I I~ 1 ~9 l"c l
ABRASIVE TYPE ' SIZE STELL GR IT ~ 0 MESH OA TF : 9-0ct- 17

PAINTING

OFT OFT DRY WET t>.I.ETAL DEW


REQ'O ACTL TEMP TE1v1P TEMP Rll POINT DATE
COATING PAINT TYPE BATCH No.
(Micron) (Micron) c"c l ("Cl ( "Cl ( 0.) ("C)
AVG
INTERZINC 2280 A .TG 5543 Rl
I COAT (GREY) 8 .TH 5397 Rl 50 49.8 30 26 30 74 25 10/10/2017
THINER GTA 803 T. TH 8939Rl
INTERTHERM 875 A .TH 9609 Rl
2COAT (LIGHT GREY) 50 51. 7 32 28 29 75 27 11110/201 7
THJNER GTA 007 T. TH 9417 RJ

TOTAL OFT 100 10 1 5

1
Testex PRESS-0-FILM... HT
APPLICATION METHOD : Conven1ional Spray www:;:apo.com .. x.eoarse !
NOTE : Profile Measurement
/ ",/ 1.5to4.5mi i
38 to 115pm

.....~.--.--r~...-".--..-·.wu_spm I
20A
0,8
38 (C;J!2] / 2 •• •

Ui 2.5
XC lladoln USA

4.5~(

INSPECTED BY : APPROVED BY: REVIEWED BY


PT SANGGAR SARA NA BAJA

.."' '\

- ·' ''A--~
MATROJI DAMAR W
QC Pamt Inspector QC.SUPERVISOR THERMOCHEM fNDONES IA.
~ SANGG SARANA BAJA

SU RFACE PRE PA RATION & PA I NTI NG R EPORT


Forno no.. F.J80. WS- 3.036.

CUSTOMER T l IERMOC II EM INDONESIA. JOB NO. A I 7. 1022/ PI 7. 1022


DESCRI PTION CONT AINER DRYER CG REPORT No. 3 I NDYR/ QC/ PR/1 7
PONO 002/PCI/ 1.B-0/YJJ/20 I 7. REPORTING 10-0ct-1 7

Th ickness
DRY FILM TH ICKNESS RECORD EXTERNAL OF PRIM ER COAT
Average
SEDI Lll 57 59 50 66 47 47 32 35 54 49 55 I 56 45 50.2
SEDI RJI
WALL SEAL PL AT E Ll I
57
55
39
55
57
57
55
51
51
40
57
39
49
38
39 38 51 53 50 49
I

I I
I •
49.6
47 9
' !
WALL SEAL PI.ATE Rl I 38 49 48 50 63 55 58 51 6
I

TOT. AVG
I
I
I I
-l9.1!
I
I I I
I I
I
I

I I
I
I

: I

i
I
I
I
I
I
I
J

I
I

I I
INSPECTED BY APPROVED BY. APPROVED BY:
I'T SANGG"R SARAI-.\ BAJ A

~ ~l~juGAR SARA.'JA ~' •


~
MATROJI Damar Widiyatmoko
QC.SUPERVISOR I
QC. J'amt Inspector Tl IERMOCHEM INDONESIA
~ ANC.C. SARANA BAJA

SURFACE PREPARATION & PAINTING REPORT


Fonn no · F ]80. WS- 3.036

CUSTOMER TIIERMOCII EM INDON ESIA. JOB NO. A I 7. I 022/P I 7. I 022


DESC RIPTION CONTA INER DRYER CG REPORT No. 3 1NDYR/QC/PR/17
PONO 002/PCIII.B-0/VIInO 17. REPORTING 11-0ct-17

DRY FILM TH ICKNESS RECORD EXTERNAL OF FIN ISH COAT Th ickness


Average
SEDI Lll 11 0 I 99 112 100 97 11 2 115 11 9 11 0 109 12 1 102 99 108. 1
SEDIR II
WALL SEAl. PLATE Ul
97
101
99
93
102
112
Ill
110
99
92
98
97
96
103
100 10 1 91

I
93 100 Ill
I
' I
I
i
t
99 8
101 I
WALl. SI:AI. PI .Al l: Rll 87 83 99 10 1 109 102 98 97 0
I
TOT. A\' G
'
I
I I

101.5
I
' :
I

' I
I
I
'
I I
'

II I I

I •
I •
I

I
I
I I I

I ! I

I
I
I

I I
I I I
INSI'I:C"I ED BY · APPROVED BY AI'PROV I:i) BY.
fYI SANGGAR SARJ\1\t\ B AJA

~~ ,;: •,.:l~
•. -. , r-."S..".....
..,.~.. J , "~
\ "'

~ Damar Wid1vatrnoko
MATROJI
QC . Paull l nsp~ctor QC.SUPERVISOR TIIERMOCHEM INDONESIA.
PT. International Paint Jl. Jababeka Raya BlokE 9-11 T +62 21 8934270
Indonesia Cikarang Industrial Estate F +62 21 8934275
Cil<arang - Bekasi, 17530 www.akzonobel.com
Jawa Barat
Indonesia

A.kzoNobel

Certificate Of Analysis

Product Code QHA080 .) I


Batch Number TG 5543RI J
Product Description INTERZINC 2280 GREENISH GEY PART A
Date of Manufacture 28 Juli 2017
)

Test Description Test Method Specification Result

Fineness of Grind Gauge SMT28A <=SO micron SO Microns


(0-1 00 Microns)

Viscosity@ 2S C (Poise) SMT26E N/A n/A


Specific Gravity@ 2S Celcius Degree SMT2SB 1.129- 1.1S4 gr/ml 1.1SO gr/ml
Touch Dry@ 25 Celcius Degree SMT46A N/A N/A
Hard Dry @ 2S Celcius Degree SMT46A N/A N/A

.)

* for a 2-pack system, the tests are done after mixing with the curing agent at the proper ratio

International Paint Indonesia hereby certify that the above products have been
manufactured and tested in accordance to the company's quality assurance requirement.

This is a computer generated document. No authorization signature is required.

Klntemationat
PT. International Paint Jl. Jababeka Raya BlokE 9-11 T +62 21 8934270
Indonesia Cikarang Industrial Estate F +62 21 8934275
Cikarang - Bekasi, 17530 www.akzonobel.com
Jawa Barat
Indonesia

Al<zoNobel
Certificate Of Analysis

Product Code
Batch Number
Product Description
: QHA027
: TH5397RI J
INTERZINC 22/2280 PART B
Date of Manufacture 09 Agustus 2017
)

Test Description Test Method Specification Result

Fineness of Grind Gauge SMf28A N/A N/A


(0-100 Microns)

Viscosity @ 25 C (Poise) SN1T26E N/A n/a


Specific Gravity @ 25 Celcius Degree SN1T2SB 7.1 gr/ml 7,1 gr/ml
Touch Dry@ 25 Celcius Degree SN1T46A 10 minutes, Dry 10 mins, D ry
Hard Dry @ 25 Celcius Degree SN1T46A 1 hours, Hard 1 Hour, Hard

_)

* for a 2-pack system, the tests are done after mi:ung with the curing agent at d1e proper ratio

International Paint Indonesia hereby certify that the above products have been
manufactured and tested in accordance to the company's quality assurance requirement.

This is a computer generated document. No authorization signature is required.

Klnternationat
PT. International Paint Jl. Jababeka Raya BlokE 9-11 T +62 21 8934270
Indonesia Cikarang Industrial Estate F +62 21 8934275
Cikarang - Bekasi, 17530 www.akzonobel.com
Jawa Barat
Indonesia

AlaoNobel

Certificate Of Analysis

Product Code
Batch Number
: GTA803
: TH8939 RI
)
Product Description INTERNATIONAL THINNER/EQPT CLEANER
Date of Manufacture 07 Agustus 2017

Test Dt!scription Test Method Specification Result

Spesific Grafity @ 25 Celcius Degree SMf25A 0.80- 0.84 gr/rnl 0.800 gr/rnl

* for a 2-pack system, the tests are done after mixing with the curing agent at the proper ration

International Paint Indonesia hereby certify that the above products have been
manufactured and tested in accordance to the company's quality assurance requirment.

Tills is a computer generated document. No authorization signature is required.

XJnternationat
(.;IKarang - tleKaSI, 1/ O.jU WWW.d~UIIUUCI.I.,;UIII

Jawa Barat
Indonesia

Certificate Of Analysis

Product Code HAJlOD V


Batch Number TH9609RI V
Product Description INTERTHERM 875 LIGHT GREY
Date of Manufacture 10 Agustus 2017

Test Description Test Method Specification Result

Fineness of Grind Gauge SMT28A < 20 Microns 20 Micron s


(0-1 00 Microns)

Viscosity @ 25 C (Poise) SMT26E 30 - SO Seconds 30 po1ses


Specific Gravity @ 25 Celcius Degree SMTZSB 1.10- 1.16 gr/ml 1.140 gr/ml
Touch Dry @ 25 Celcius Degree SMT46A < 30 Minutes, Dry 30 mins, Dry
Hard Dry @ 25 Celcius Degree SMT46A < 1.5 hours, Hard 1.5 Hours, Hard

* for a 2-pack system, the tests are done after mixing with the curing agent at the proper ratio

International Paint Indonesia hereby certify that the above products have been
manufactured and tested in accordance to the company's quality assurance requirement.

This is a computer generated document. No authorization signature is required.

Klnternational
' .

----~
Jawa Barat
Indonesia

Al,zoNobel

Certificate Of Analysis

Product Code : GTA007


Batch Number : TH ;9417 RI j
Product Description INTERNATIONAL THINNER/EQPT CLEANER
Date of Manufacture 01 Agustus 2017

.)
Test Description Test Method Specification Result

Spesific Grafity@ 25 Celcius Degree SMI'25A 0.85- 0.87 gr/ml 0,862 gr/ml

* for a 2-pack system, the tests are done after mixing with the curing agent at the proper ration

International Paint Indonesia hereby certify that the above products have been
manufactured and tested in accordance to the company's quality assurance requirment.

This is a computer generated document. No authorization signature is required.

)llnternational.
~ SANGGAR
CUSTOMER
SARANA BAJA
= PT.THERMOCHEMINDONES~

PONO = 002/TCI/LB-0-VII/2017
JOB NO. = A.l7.1022
DESCRIPTION - LECM 40 FT SEPARATOR WITH EXPANSION PIPE ,
= LECM 40 FT DRYER
DOCUMENT NO. = A.17.1022-PE·PAINT·001

SURFACE PREPARATION PAINTING

It=
A ISSUED FOR APPROVAL
4
\.,Vi
PREPARED
21-Aug-17
fl.

~!t·
APPR VED
1~Aug-17

REV. DESCRIPTION Date Date


BY BY
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
~: SANGGAn SARANA B.A JA.

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I

CONTENT

1. SCOPE OF WORK

2. SURFACE PREPARATION

2.1. Applicable Codes. Standard and Specification

2.2. General Requirements

2.3. Surface Preparation

3. PAINTING PROCEDURE

3.1 Application Requirement

3.2 Application Procedure

3.3 Applying Painting

3.4 Painting Inspection

3.5 Repair Painting

3.6 Coating System

Page 1 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
~ St\Nt;:;GAR SARAN/\ BAJA

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I
1. SCOPE OF WORK
This procedures cover the minimum requirements for surface preparation and painting
application for Dryer, Separator Container & Manifold Surface Preparation- PT. Thermochem

2.1 Application Codes, Standard and Specification


The Following Codes, Standard and Specification shall be incorporated into this procedure.
Unless otherwise described on this procedure.
- Steel Structure Painting Council (SSPC)
- Separator Container & Manifold
- Vendor Standard Procedure
- Occupational Safety and Health Administration (OSHA)

2.2 General Requirement


2.2.1 PT. SSB will guarantee that all work performed in their shop shall comply with the
requirements

2.2.2 All bending, cutting, welding, crimping, shearing, drilling, etc, required during fabrication
or assembly, shall be completed prior to commencement of the final specified surface
preparation and coating operations. Any of the above operations performed shall be in
accordance with coating manufacturer's instructions

2.2.3 Special attention (maintenance, safety, etc) shall be given to all instruments, gauges,
sight glasses, primary devices, name plates, packing gland nuts and followers, seal
plates and nuts

2.2.4 On mechanical seals and other similar items, to ensure that they are kept clean and free
of coating material and are protected (all flanges or special material) during any
required blasting and/or solvent cleaning operations.

2.2.5 All painting materials shall be received in the manufacturer's original containers and
legible marked with the description of the content. Storage shall be done in dry , clean
and well ventilated areas.

2.2.6 Paint type , brand name , date of manufacture , batch number and other information
shall be documented for traceability.

2.2.7 No intermixing of different brand or type of paint shall be permitted.

2.2.8 All operators must wear the recommended personnel safety and protection equipment.
All safety procedures shall be adhered to while blasting is being carried out.

2.2.9 Inorganic Zinc Rich Silicate for primer with thickness 50 micron and silicone acrylic for
top coat with thickness 50 micron.

2.2.10 No Coating containing lead,chromium,cadmium.

Page 2 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
SANGGAfl 5-ARA.NA BAJA

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I

2.3 Surface Preparation


2.3.1 Welds and/or weld spatter shall be blended smoothly (not flush) into the base metal by
grinding. All visible burs, slivers, scabs, weld spatter and weld flux shall be removed by
hand tool according SSPC - SP2 or Power tool by grinding according SSPC - SP3. All
surfaces, which have been subjected to grinding, shall subsequently be abrasive blast
cleaned prior to coating application. Sharp edges shall be rounded (minimum radius > 2
mm).

2.3.2 All surfaces to be abrasive blasted shall first be cleaned of all visible oil, grease & other
detrimental materials before beginning blast cleaning operations. This includes bolt
holes in piping assemblies. All surfaces shall be cleaned from dust oil-free by an
appropriate detergent and/or solvent according to SSPC - SP1. The surfaces shall be
dry before abrasive blasting.

2.3.3 After preparation of the substate surface , any grit , dust & etc shall be removed and
layer of primer applied before any corrosion or re contamination accurs , normally within
4 hours after blasting .

2.3.4 All equipment that is not to be painted or may be affected by the presence of abrasive or
paint shall be protected.

2.3.5 All carbon steel and iron surfaces shall be abrasive blasted to SA 2.1/2

2.3.6 The blasting of stainless steel shall be carried out by sweep blasting using a fine
abrasive not containing iron (e.g. Garnet , Aluminium Oxide ). It is recommended that a
reduced nozzle pressure be used in combination with a small size abrasive.

2.3.7 Only dry & clean bagged (steel grit) abrasives shall be used . The abrasives in the pot
shall be kept dry or discarded when it is not dry.

2.3.8 Pickling & inhibitive solutions shall not be used for carbon steel material. Abrasives
blasted surfaces shall be blown off with air free of oil and water just prior to coating.

2.3.9 The compressed air supply used for blasting and coating shall be provided with
oil/moisture separators and traps and shall be verified twice daily by discharging without
grit or coating into a white cloth or blotter paper for 20 second. Air compressor shall not
be allowed to deliver air at temperature above 110 deg C.

2.3.10 Abrasive blasting shall be performed by experienced operator's sandblaster's hood and
ventilation equipment shall meet all local applicable codes to ensure that dust is not
inhaled by the operator. Dead Man Valve and Air Compressor equipment shall be
completed and ensure the pressure for blasting at least 90- 100 psi

2.3.11 Dry abrasive blasting is not permitted under any of the following conditions:
2.3 .11.1 Relative humidity is greater than 85%
2.3 .11.2 When it rains or is about to rain and the work is outside.
2.3 .11 .3 Any visible moisture is on the surface.
2.3 .11.4 The abrasive is wet.
2.3.11.5 When painting is being done or coating is drying and curing in adjacent areas.

Page 3 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
~ SANGGAR .S ARANA BAJA

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting Rev. A


Procedure I
2.3 .11 .6The lighting is poor and the equipment is in improper working conditions shall
be determined by inspector.
2.3.11. 7 If the metal temperature is less than 5° F (3° C) above the dew point.

2.3.12 In no case shall have more surface area be cleaned in one day than can be satisfactorily
primed prior in the same day. All cleaned surfaces shall be primed one hour prior to
sundown on the same day it was cleaned, if any flash rusting occurs, the affected
surface must be abrasive blast cleaned again in accordance with this procedure.

2.3.13 If the entire surface can not be blasted in one day, a 6 (six) inch area of clean surface
shall be left unprimed. When blasting operations are resumed, this 6 (six) inch area shall
be re-blasted .
..
2.3.14 Blast cleans to all surfaces.

2.3.15 Inspect by PT. SSB and Quality Control Representative to comply with the standard
requirement.

2.3.16 All coating that performs in outdoors shall be done during daylight hours and to be
completed at least 12 hours (or based on requirement from table data sheet). If the
specified metal, air temperatures and the humidity requirements are met inside the
building then at all times during cleaning, coating and curing shall be perform at indoors.

2.3.17 Before painting , make sure the un-coated area is protected by isolative or blue
sheet/wrapping plastics and preventing entrance of dust I blasting agent into inside the
vessel shall be protected with wooden or wrapping plastics.

2.3 .18 All operators must wear the recommended personnel safety and protection equipment.

2.3.19 Blasting is not allowed during the night

2.3.20 In all cases , the paint vendors minimum surface & surface profile recommendation shall
govern.

2.3 .21 Steel grid blasting of external surfaces is allowed however case must be taken to avoid
steel grid entering any internal pressure part.

2.3 .22 Blast clean when relative humidity below 85%.

2. PAINTING PROCEDURE FOR EXTERNAL


2.l.Application Requirement
2.1. 1. The surface must be clean, free from dust, sand and dry before priming or application
of any coat of paint.

2.1.2. No coating shall be applied during fog, mist of rain and when the wind speed exceeds
15 miles per hour.

Page 4 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I
3.1.3 No coating shall be applied to any surface showing moisture discernible with the
naked eye and or when the relative humidity is above 85% (or manufacturer's written
recommendation) and or when the ambient temperature is below 10° C.

3 .1.4 Painting shall only be performed after vessel pressure testing.

3.1.5 No coating shall be applied if the surface temperature is less than 3°C above dew
point.

3.1.6 No coating shall be applied if the metal surface temperature is higher than that
recommended by SSB for application.

3.1. 7 No coating shall be applied if the surface preparation has not been completed or oil ,
grease & dust are present on the subtrate to be painted.

3.18 Primer shall be applied within 18 hours after blasting , if relative humidity is above
70% paint component immediately after blast cleaning.

3.2 Application Procedure


3.2.1 Conventional spray pressure pots shall be equipped with dual regulators and air or
mechanical driven agitator. All spray equipment must be equipped with fluids, needles
and air caps consistent with the coating manufacturer's recommendation. The air
supply line must be fitted with an efficient oil and moisture separator.

3.2.2 The first coat of paint shall be applied as soon as possible after surface preparation,
but in any case on the same day and before rusting or contamination occurs.

3.2.3 The spray gun shall be held at right angles to the surface and each pass shall overlap
the previous pass by 50%. Large surfaces shall receive two passes at right angle to
each other.

3.2.4 Maximum thinning is 10% by volume or refers to paint manufacturer recommendation.

3.2.5 Heavy zinc pigment shall be stirred at all times, i.e. with Air or Mechanical Driven
Agitator.

3.2.6 Before painting, apply stripe coats of primer by brush to all angles , corners, sharp
edges, bolt or rivet heads when the primer & the top coat process to make sure all
surface covering . Apply painting on clean, dry surface by conventional spray.

3.2.7 Different color shall be used for all successive coats.

3.2.8 All surfaces of bolting shall be coated ; the top coat shall be applied after assembly in
completed.

Page 5 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
~ SANGGAR SARANA BAJA

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I
3.2.9 Any defect shall be repaired before the application of further coats, determination of
major defect (require localized removal and repainting with feathering) is subject to
agreement of PT. Thermochem.

3.2.1 0 Allow each coat to cure as specified on The Manufacture's Data Sheet before
application of successive coats.

3.2.11 All surface coated shall have a continuous film of uniform thickness and free of pores.
Any thin spot or area missed in the application shall be recoated and permitted to dry
before next coat applied.(see TDS)

3.3 Applying The Paint


3.3 .1 The correct paint material should be inspected by quality control and supervisor in-
charge before used and mixed by the painter.

3.3 .2 The application mixing ratio and safety requirements shall follow the paint
Manufacturer's Instruction Specification.

3.3.3 The painter shall perform spray test of paint to get the right ratio and inspected by
quality control or supervisor in charge.

3.3.4 Before applying the paint all machining surface, flange raise face , thread , or other
surface, which specified not painted or blasted shall be protected.

3.3 .5 Where spray painting is impractical, brush painting shall be used.

3.3.6 Where spray painting is to be carried out, all adjacent areas shall be protected.

3.4 Painting Inspection


3.4.1 Inspection of batch number and expiration date paint material should perform before
applied the painting.

3.4.2 The appearance of paint film inspection shall be checked visually to ensure that all
surfaces have been completely painted without to defects marked, crawling and
stains.

3.4.3 Paint Dry Film Thickness (OFT) inspection shall be checked with measuring
instrument on many point, with three times on each point that the painting has been
applied correctly. Film thickness measurement for both wet film thickness (WFT) and
dry film thickness ( OFT) shall be conducted.

3.4.4 The following inspection shall be conducted and recorded


3.4.4.1 Temperature and relative humidity
3.4.4.2 Surface preparation i.e. anchor pattern and cleanliness
3.4.4.3 Visual Inspection for each application.

3.5 Repair Painting

Page 6 of 6
DRYER,SEPARATOR PT. THERMOCHEM
CONTAINER & MANIFOLD
SANGGAR SARA.N.A B.A JA

Doc No.: A17.1022-PE-PAINT-001 Surface Roughness & Painting


Rev. A
Procedure I
3.5.1 Major Defects
The paint shall be removed completely by abrasive blast-cleaning and the entire
system shall be re-applied.

3.5.2 Minor Defects


Subject to agreement on the paint manufacturer, the system shall be removed by
localized blast-cleaning, the edges of sound coating shall be feather back about 50
mm, and the repair system shall be applied.
Touch up paint shall be supplied by vendor.

3.6 Coating System


·• 3.6.1 During blasting and painting , need more attention about the safety with refer to
Material Safety Data Sheet.

3.6.2 The Coating on each component shall refer to painting table attached.

Page 7 of 6
PAINTING TABLE
REFERENCE SSB JOB NO: A17.1022 Rev.O

EXTERNAL CONTAINER
DRY FILM
SURFACE PAINT MANUFACTURER
NO DESCRIPTION COATING THlCNESS GENERIC TYPE THINNER NO COLOR
PREPARATION MANUFACTURE CODE
(Microns)

INORGANIC ZINC RICH


PRIMER COAT 50 INTERNATIONAL INTERZINC 2280 THINNER GTA 803 GREY
PRIMER

SSPC SP l 0 (Near White INTERMEDIATE 25 SILICONE ACRYLIC INTERNATIONAL INTHERTHEN 875 THINNER GT A 007 LIGHT GREY
l EXTERNAL
Metal)

TOPCOAT 25 SILICONE ACRYLIC INTERNATIONAL INTHERTHEN 875 THINNER GT A 007 LIGHT GREY

TOTAL MINIMUM DRY FILM THICKNESS 100

EXTERNAL DRYER PIPING & MANIFOLD


DRY FILM
SURFACE PAINT MANUFACTURER
NO DESCRIPTION COATING THlCNESS GENERIC TYPE THINNER NO COLOR
PREPARATION MANUFACTURE CODE
(Microns)

INORGANIC ZINC RICH


PRIMER COAT 50 INTERNATIONAL INTERZINC 2280 THINNER GT A 803 GREY
PRIMER

SSPC SP l 0 (Near White INTERMEDIATE 25 SILICONE ACRYLIC INTERNATIONAL INTHERTHEN 875 THINNER GT A 007 LIGHT GREY
l EXTERNAL
Metal)

TOPCOAT 25 SILICONE ACRYLIC INTERNATIONAL INTHERTHEN 875 THINNER GT A 007 BLACK

TOTAL MINIMUM DRY FILM THICKNESS 100


)C ,lnternationat
Protective Coatings
lntertherm 875
High Temperature Si cone Acrylic
W O RLD WI D E P RO D UCT H ANGE

PRODUCT A single component, intermediate temperature finish based on temperature resistant


DESCRIPTION silicone and acrylic resins with thermally stable pigmentation.

INTENDED UsEs For use in a wide range of industrial environments including petrochemical plants,
oil refineries, offshore structures, chemical plants and power stations. Suitable for
areas subject to intermediate service temperature that require a coloured finish .

A heat resistant finish coat for application over properly primed steelwork. For use
at both new construction and as a maintenance coating.

Suitable for steelwork operating at temperatures up to 260°C (500°F). Does not


require heating between coats.

PRACTICAL Colour Selected Colour Range Available


INFORMATION FOR
Gloss Level Gloss
INTERTHERM 875
Volume Solids 39%
Typical Thickness 25-40 microns (1.0-1.6 mils) dry equivalent to 64-103 microns
(2 .6-4 .1 mils) wet
Theoretical Coverage 15 .6 mZ/Jitre at 25 microns d.f.t and stated volume solids
626 sq.ft/ US gallon at 1 mil d .f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Air spray, Brush, Roller

Drying Time
Overcoating Interval with
Intertherm 875 with Self
Temperature Touch Dry Hard Dry Minimum Maximum

lOoC (50 °F) 60 minutes 3 hours 4 hours Extended*


l5°C (59°F) 45 minutes 2 hours 3 hours Extended*
25oC (7rF) 30 minutes 90 minutes 2 hours Extended*
40°C (104°F) 10 minutes 45 minutes 1 hour Extended*

* See International Protective Coatings Definitions & Abbreviations

REGULATORY Flash Point 24oC (75 °F)


DATA
Product Weight 1.07 kg/! (8 .93 lb/ gal)

voc 570 g/1 UK - PG6/23 (92) , Appendix 3

4.7 lb/gal (562 g/ 1) USA- EPA Method 24

Page No. 1 of 4
lntertherm 875
High Temperature Silicone Acrylic

SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to
PREPARATION paint application all surfaces should be assessed and treated in accordance with
ISO 8504:1992.
Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.
Abrasive Blast Cleaning
Abrasive blast clean to Sa2 1/z (ISO 8501-1:1988) or SSPC-SPlO. If oxidation has
occurred between blasting and application of lntertherm 875, the surface should be
reblasted to the specified visual standard.
Surface defects revealed by the blast cleaning process should be ground, filled, or
treated in the appropriate manner.
lntertherm 875 can be applied over approved anti-corrosive primers. The primer
surface should be dry and free from all contamination, and lntertherm 875 must be
applied within the overcoating intervals specified (consult the relevant product data
sheet).
In the case of zinc primers, where necessary, remove weld spatter, smooth weld
seams and sharp edges and blast clean welds and damaged areas to Sa2 1/z
(ISO 8501-1:1988) or SSPC-SPlO. The shop primer or other primer surface should
be dry and free of all contamination (oil, grease , salt etc) and overcoated with
Intertherm 875 within the overcoating intervals specified for the primer (consult the
relevant product data sheet).
Weld seams and damaged areas should be blast cleaned to Sa2Vz (ISO 8501-1:1988)
or SSPC-SP10.
Ensure the zinc primer has fully cured and is clean, dry and free from zinc salts prior
to overcoating.
If the shop primer shows extensive or widely scattered breakdown overall sweep
blasting may be necessary.

APPLICATION Mixing This material is a one component coating and should always be
mixed thoroughly with a power agitator before application.
Mix Ratio Not applicable
Working Pot Not applicable
Life
Airless Spray Not recommended
Air Spray Recommended Gun DeVilbiss MBC or JGA
(Pressure Pot) Air Cap 704 or 765
Fluid Tip E
Air Spray Recommended Use suitable proprietary equipment.
(Conventional)
Brush Suitable - Small Typically 25 microns (1 mil) can be
areas only achieved.
Roller Suitable - Small Typically 25 microns (1 mil) can be
areas only achieved.
Thinner International GTA007 Do not thin more than allowed by local
(or GTA013) environmental legislation.
Cleaner International GTA007
Work Stoppages Thoroughly flush all equipment with International GTA007. All
unused material should be stored in tightly closed containers.
Partially filled containers may show surface skinning and/ or a
viscosity increase of the material after storage. Material should be
filtered prior to use.
Clean Up Clean all equipment immediately after use with International GTA007.
It is good working practice to periodically flush out spray
equipment during the course of the working day. Frequency of
cleaning will depend upon amount sprayed , temperature and
elapsed time, including any delays.
All surplus materials and empty containers should be disposed of
in accordance with appropriate regional regulations/legislation.

Page 2 of 4
lntertherm 875
High Temperatur e Silicone Acrylic

PRODUCT For optimum corrosion protection at temperatures up to 260oC (500oF) Intertherm 875
CHARACTERISTICS should be applied over an inorganic zinc silicate primer. The preferred system for
use with inorganic zinc silicate is to apply a mist coat followed by a full coat of
Intertherm 875 at 40 microns (1.6 mils) dry film thickness. Application of two full
coats can sometimes result in pinholes in the topcoat.

When overcoating weathered zinc silicate primers the surface should be clean, free
from contamination, and the presence of zinc corrosion products.

Zinc epoxy primers will also provide satisfactory anti-corrosive protection for
in-service temperatures up to 150oC (3000F).

This material is air drying and is suitable for application both in the fabrication yard
and on-site where staving facilities are not available.

Over-application can lead to blistering at high temperatures.

Some minor colour and gloss changes will be visible upon high heat exposure.

Note that some yellowing will occur with prolonged exposure of the white finish to
temperatures of 260oC (500oF).

Maximum continuous dry temperature resistance for Intertherm 875 is 260oC


(500oF).

Intertherm 875 can be applied to substrates with surface temperatures at time of


application up to 40oC (1 04 oF) .

SYSTEMS This specialist material is not normally topcoated , and is only compatible with a very
CoMPATIBILITY limited number of primers:

Suitable primers are :

Interzinc 12 Up to 260oC (500oF) continuous dry temperature

Interzinc 22 Up to 260oC (500oF) continuous dry temperature

Interzinc 42 Up to 150oC (300oF) continuous dry temperature

Interzinc 52 Up to 150°C (300°F) continuous dry temperature

Interzinc 315 Up to 150oC (300oF) continuous dry temperature

For other suitable primers , consult International Protective Coatings.

E
N
G
0

Page No . 3 of 4
lntertherm 875
High Temperature Silicone Acrylic

ADDITIONAL Further information regarding industry standards, terms and abbreviations used in
INFORMATION this data sheet can be found in the following sections of the International Protective
Coatings data manual:
Definitions & Abbreviations
Surface Preparation
Paint Application
Theoretical & Practical Coverage
Individual copies of these information sections are available upon request.

SAFETY PRECAUTIONs This product is intended for use only by professional applicators in industrial
situations in accordance with the advice given on this sheet, the Material Safety Data
Sheet and the container (s), and should not be used without reference to the
Material Safety Data Sheet (MSDS) which International Protective Coatings has
provided to its customers.

All work involving the application and use of this product should be performed in
compliance with all relevant national, Health, Safety & Environmental standards and
regulations.

In the event welding or flame cutting is performed on metal coated with this
product, dust and fumes will be emitted which will require the use of appropriate
personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International


Protective Coatings for further advice.

PACK SIZE 20 litre unit Intertherm 875 20 litres in a 20 litre container

5 gallon unit Intertherm 875 5 gallons in a 5 gallon container

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT U.N. Shipping No. 1263

20 litre unit 23.4 kg (51.6 lb)

5 gallon unit 24.3 kg (53.7 !b)

STORAGE Shelf Life 24 months minimum at 25°C (77°F). Subject to re-inspection


thereafter. Store in dry, shaded conditions away from sources
of heat and ignition

Disclaimer
The information given in this sheet is not intended to be exhaustive and any person using the product for any purpose other than that specifically recommended in this sheet
without first obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at his own risk. Any warranty, if given. or specific
Terms & Conditions of Sale are contained in International's Terms & Conditions of Sale, a copy of which can be obtained on request. Whilst we endeavour to ensure that all
advice we give about the product {whether in this sheet or otherwise) is correct we have no control over either the quality or condition of the substrate or the many factors affecting
the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the
performance of the product or for any Joss or damage {other than death or personal injury resulting from our negligence} arising out of the use of the product. The information
contained in this sheet is liable to modification from lime to time in the light of experience cmd our policy of continuous product development.

It is the user's responsibility to check that this sheet is current prior to using the product. Issue date: 10109/2003

Copyright© International Paint Ltd. K and International are trademarks.


International Protective Coatings
Worldwide Availability
World Centre ~ Australa sia Recjon EY[QQ!:: 8e:~:i!;;m Middle Eilsl 8egiQn ~Qrlb Ameri!;;a RegiQn SQJJ1b Ame:rit;a 8egiQD
P.O Box 20980 3 Neythal Road 115 Hyde Road P. 0 Box 20980 PO Box 37 6001 Antoine Drive Av Paiva 999,
Oriel House jurong Town Yero nga Oriel House Dammam 31411 Houston Neves, Sao Gonc;:alo,
16 Connaught Place Singapore 628570 Brisbane 16 Connaught Place Saudi Arabia Texas 77091 Rio de j aneiro
London. W2 2ZB Queensland London, W2 2ZB Brazil
England Australia England

Tel: (44) 20 7479 6000 Tel: (65) 663 3066 Tel: (61) 7 3892 8888 Tel: (44) 20 7479 6000 Tel: (966) 3 812 1044 Tel: (I) 713 682 1711 Tel: (55) 21 624 7100
Fax: (44) 20 7479 6500 Fax: (65) 266 5287 Fax: (61) 7 3892 4287 Fax: (44) 20 7479 6500 Fax: (966) 3 812 1169 Fax:(!) 713 684 1514 Fax: (55) 21 624 71 23
H &S (61) 1800 807 001
Local Office:
Tel: 0191 469 6111 Fax: 0191 495 0676

Page No.4
®
lnternationat lnterzinc® 2280
Inorganic Zinc Rich Silicate
PRODUCT Part of the lnterzinc 22 series of products.
DESCRIPTION
A two component, rapid recoat, fast curing solvent based inorganic zinc rich ethyl silicate primer.
Contains 80% zinc dust by weight in the dry film as per ISO 12944 and SSPC Paint 20 Level 2
requirements .

Available in ASTM D520, Type II (low lead) zinc dust version as standard

INTENDED USES A zinc rich primer suitable for use with a wide range of high performance systems and topcoats in
both maintenance and new construction of bridges, tanks, pipework, offshore structures and
structural steelwork.

Provides excellent corrosion protection for correctly prepared steel substrates, up to temperatures
of 540°C (1 004°F) when suitably topcoated.

Fast drying primer capable of application in a wide range of climatic conditions.

PRACTICAL Colour Green Grey


INFORMATION FOR
INTERZINC 2280 Gloss Level Matt
Volume Solids 65%
Typical Thickness 50-75 microns (2-3 mils) dry equivalent to
77-115 microns (3.1-4.6 mils) wet
Theoretical Coverage 8.70 m2 /litre at 75 microns d.f.t and stated volume solids
348 sq.ft/US gallon at 3 mils d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors
Method of Application Airless Spray, Air Spray
Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

soc (41°F) 30 minutes 3 hours 18 hours Extended'


15°C (59°F) 20 minutes 1.5 hours 9 hours Extended'
25°C (7rF) 10 minutes 1 hour 4.5 hours Extended'
40°C (1 04°F) 5 minutes 30 minutes 1.5 hours Extended'
1
See International Protective Coatings Definitions and Abbreviations
The drying times quoted have been determined at the quoted temperature and 55% relative
humidity. The soc (41 °F) time was determined at 60% relative humidity. Prior to overcoating , verify
a value of 4 via ASTM D4752 MEK rub test. See Product Characteristics section for more details on
overcoating .

REGULATORY DATA Flash Point Part A 13°C (55°F); Mixed 13°C (55°F)
Product Weight 2.4 kg/1 (20.0 lb/gal)
voc 3.83 lb/gal (460 gilt) EPA Method 24

200 g/kg EU Solvent Emissions Directive


(Council Directive 1999/13/EC)

See Product Characteristics section for further details

Protective Coatings
Page 1 of 4
Worldwide Product .JL
AkzoNobel
Issue Date: 30/06/201 0
Ref:4312
lnterzinc® 2280
Inorganic Zinc Rich Silicate
SURFACE All surfaces to be coated should be clean, dry and free from contamination. Prior to application all surfaces
PREPARATION should be assessed and treated in accordance with ISO 8504:2000

Oil or grease should be removed in accordance with SSPC-SP1 solvent cleaning.

Abrasive Blast Cleaning

Abrasive blast clean to Sa2% (ISO 8501-1 :2007) or SSPC-SP6 (or SSPC-SP1 0 for optimum performance) . If
oxidation has occurred between blasting and application of lnterzinc 2280 , the surface should be reblasted to
the specified visual standard .

Surface defects revealed by the blast cleaning process should be ground, filled , or treated in the appropriate
manner.

A surface profile of 40-75 microns (1.5-3.0 mils) is recommended.

Shop Primed Steelwork

lnterzinc 2280 is suitable for application to unweathered steelwork freshly coated with zinc silicate shop
primers .

If the zinc shop primer shows extensive or widely scattered breakdown, or excessive zinc corrosion products,
overall sweep blasting will be necessary. Other types of shop primer are not suitable for overcoating and will
require complete removal by abrasive blast cleaning.

Weld seams and damaged areas should be blast cleaned to Sa2% (ISO 8501-1 :2007) or SSPC-SP6 .

Damaged I Repair Areas

All damaged areas should ideally be blast cleaned to Sa2% (ISO 8501 -1:2007) or SSPC-SP6. However, it is
acceptable that small areas can be power tool cleaned to Pt3 (JSRA SPSS:1984) or SSPC-SP11, provided the
area is not polished . Repair of the damaged area can then be carried out using a recommended zinc epoxy
primer- consult International Protective Coatings for specific advice.

APPLICATION Mixing lnterzinc 2280 is supplied in two parts, a liquid Binder base component (Part A) and
a Powder component (Part B) . The Powder (Part B) should be slowly added to the
liquid Binder (Part A) whilst stirring with a mechanical agitator. DO NOT ADD
LIQUID TO POWDER. Material should be filtered prior to application and should be
constantly agitated in the pot during spraying . Once the unit has been mixed it
should be used within the working pot life specified .

Mix Ratio 3.55 part(s) : 1 part(s) by volume

Working Pot Life 5•c (41 . F) 15•c (59. F) 25•c (7rF) 4o· c (104. F)
12 hours 8 hours 4 hours 2 hours

Airless Spray Recommended Tip Range 0.38-0.53 mm (15-21 thou)


Total output fluid pressure at spray tip not less than 112
kg/cm 2 (1593 p.s.i.)

Air Spray Recommended Gun DeVilbiss MBC or JGA


(Pressure Pot) Air Cap 704 or 765
Fluid Tip E

Brush Suitable- small areas only Typically 25-50 microns (1.0-2.0 mils) can be achieved
Roller Not recommended
Thinner International GTA803 Do not thin more than allowed by local environmental
(or International GTA415) legislation
Cleaner International GTA803 or International GTA415
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush
all equipment with International GTA803. Once units of paint have been mixed they
should not be resealed and it is advised that after prolonged stoppages work
recommences with freshly mixed units .
Clean Up Clean all equipment immediately after use with International GTA803 . It is good
working practice to periodically flush out spray equipment during the course of the
working day. Frequency of cleaning will depend upon amount sprayed, temperature
and elapsed time , including any delays.

All surplus materials and empty containers should be disposed of in accordance with
appropriate regional regulations/legislation.

Page 2 of 4
X~,lnternationat lnterzinc® 2280
Inorganic Zinc Rich Silicate
PRODUCT Prior to overcoating , lnterzinc 2280 must be clean , dry and free from both soluble salts and excessive
CHARACTERISTICS zinc corrosion products.

Surface temperature must always be a minimum of 3•c (5.F) above dew point.

When applying lnterzinc 2280 in confined spaces ensure adequate ventilation.

If thinning is required to assist spray application in warmer climates, (typically >28•c (82.F)) , it is
recommended that International GTA803 thinners are used

It is recommended that prior to overcoating a solvent rub test to ASTM 04752 should be undertaken. A
value of 4 indicates a satisfactory degree of cure for overcoating purposes.

At relative humidities below 55%, curing will be retarded and humidity may need to be increased by
steam or water spraying .

Excessive film thickness and/or over-application of lnterzinc 2280 can lead to mud cracking, which will
require complete removal of the affected areas by abrasive blasting and re-application in accordance with
the original specification.

Care should be exercised to avoid application of dry film thickness in excess of 125 microns (5 mils).

For high temperature systems the thickness of lnterzinc 2280 should be restricted to 50 microns (2 mils)
d.f.t. Continuous dry temperature resistance of lnterzinc 2280 is 4oo•c (752.F) if left untopcoated,
however, if this product is used as a primer for lntertherm 50, the dry temperature resistance will be 540•
C (1004.F) .

Untopcoated lnterzinc 2280 is not suitable for exposure in acid or alkaline conditions or continuous water
immersion.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to
variation depending on factors such as differences in colour and normal manufacturing tolerances .

Low molecular weight reactive additives, which will form part of the film during normal ambient cure
conditions, will also affect VOC values determined using EPA Method 24.

SYSTEMS When it is necessary for lnterzinc 2280 to be overcoated by itself due to low dry film thickness, the
COMPATIBILITY coating surface must be fresh and unweathered. A minimum of 50 microns (2 mils) d.f.t of any
subsequent coat of lnterzinc 2280 is needed to ensure good film formation.

Before overcoating with recommended topcoats ensure the lnterzinc 2280 is fully cured (see above) and
if weathering has occurred all zinc salts should be removed from the surface by fresh water washing , and
if necessary scrubbing with bristle brushes.

Typical topcoats and intermediates are:

lntercure 200 lntergard 475HS


lntercure 420 lnterseal 670HS
lntergard 251 lntergard 269
lntertherm 50 lnterplus 356

In some cases it may be necessary to apply a mist coat of suitable viscosity to minimise bubbling . This
will depend upon the age of the lnterzinc 2280 , surface roughness and ambient conditions during curing
and application . Alternatively, an epoxy sealer coat, such as lntergard 269, can be used to reduce
bubbling problems.

For other suitable topcoats/intermediates consult International Protective Coatings

Page 3 of 4
nternationat lnterzinc® 2280
Inorganic Zinc Rich Silicate
ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet
INFORMATION can be found in the following documents available at www.international-pc.com:

• Definitions & Abbreviations

• Surface Preparation

• Paint Application

• Theoretical & Practical Coverage

• lnterzinc 2280 Application Gu idelines

Individual copies of these information sections are available upon request.

SAFETY Th is product is intended for use only by professional applicators in industrial situations in
PRECAUTIONS accordance with the advice given on this sheet, the Material Safety Data Sheet and the
container(s), and should not be used without reference to the Material Safety Data Sheet (MSDS)
which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all
relevant national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and
fumes will be emitted which wi ll require the use of appropriate personal protective equipment and
adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings
for further advice.

......... ..
PACK SIZE uriifSize Part A Part B
Vol Pack Vol Pack
15.31itre 11.93 litre 151itre 3.361itre 20 litre

For availability of other pack sizes, contact International Protective Coatings.


SHIPPING WEIGHT Unit Size Part-A Parts
15.31itre 14.5 kg 25,6 kg

STORAGE sllelt Life Part A: 6 months minimum at 25"C (77.F).


Part B: 12 months minimum at 2s•c (77°F).
Subject tore-inspection thereafter. Store in dry, shaded
conditions away from sources of heat and ignition.

Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to tne suitability of the product for the intended purpo.se does so at their own risk. All advice given or statements made about the product
(whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the
use and applicc.tion of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the
maximum extent permitted by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of
Jaw or otherwise, including, without limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to
our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the
light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.

Copyright © AkzoNobel, 30/06/2010.

~Jnternational, , International and all product names mentioned in this publication are trademarks of, or licensed to, AkzoNobel.
www.international-pc.com

Page 4 of 4
PT. SANG GAR SARANA BAJA

10. ASBUIL T DRAWINGS & DRAWINGS


4 3 2 1
THERMOCHEMS THE SOLE PROPERTY OF THERMOCHEM. INC. AND IS PROPRIETARY AND CONFIDENTIAL AND Sf'.ALL NOT SE USED OR
REPRODUCED IN WHOLE OR PART WITHOUT THE WRITTEN PERMISSION OF THERMOCHEM. INC. THERMOC HEM , INC.
RETAINS ALL INTELLECTUAL PROPERTY RIGHTS. INCLUDING COPYRIGHT, AS V>.'ELL AS ALL RIGHTS TO COPY, USE,
REVISIONS

Empa\·~ecutg Enmgy industries sinCO" 1965


DISTRIBUTE. D ISPLAY AND CREATE DERIVATIVE WORKS RELA T\NG TO THE DESIGNS AND DP.A'NINGS SET FO-'TH HEREIN. I ZONE REV. DESCRlPTION DATE A?Pi'!OVED

ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY.


ALL D ADDED SHEEi J C:lV!l STRUCtURAL INPU1S ll JUL20l7 MWSRO.>D
ASM-0002287-' .A.SSEMBLY, 40FT LECM SEPARATOR
MOD!FlED ITEM 25 SRI!><E DR:.A.ttl Al~ D CHANGED !fE)v\ 21
2 ASM-0002289 .; ASSEMBLY, 40FT LECM DRYER .~Ll
JAI-AES TUBE AND iTCb..', 22 ADA PTER TQ 1C·;NCH
20 JUl20~7 MWSROAD
D 3 . MTL-0002243 BRIDGE CLAMP STEEL 4 r--+----+-~----- D
'-Ll UPDA 7EQ ITEMS 1 ANC 2 !0 AUG 2017 MWBROAD
4 ASM-0002070 J CORNER POST BLOCK 4
ASTM A 193 GRADE B7'
5 . MTL-0002253 STUD, 3/4-10 UNC X 3.50" LG (AI$14140/4142)
6 · MTL-0002251 WASHER. 3/4", ID 0.812 X OD 2.00, ASME B18.21.1 SAE J429 GRADE 8 i
7 . MTL-0002252 HEX NUT, 3/4-10 UNC ASTM A 194 GRADE 7 i 108
8 PRT-0002513 CORNER, EXTRUDED SEAL Rubber 2
9 PRT-0002514 STRAIGHT, EXTRUDED SEAL Rubber 2
10 ASM-0002325 .J 48-INCH EXPANSiON PIPE, ASSEMBLY I
GASKET, 48" SPIRAL WOUND, CLASS 75 SLIP-ON AND BLIND, ID 49.25 X I
11 MTL-0001738
I OD 50.88 SEAL. OD 52.625 CNTR RING
12 . MTL-0002269 HEX NUT, 1-8 UNC 1 ASTM A 194 GRADE 7 !
SAEASMEB1821.l
13 . MTL-0002268 WASHER, 1", OD 2.00, ID 1.062, 0.108-0.160 THICK, BLACK ULTRA
IASTM A 193 GRADE B7j
i
14 MTL-0002884 STUD, 1-8 UNC X 7.00" LG (AI$14140/4142) I 56·

( 15 MTL-0002257
GASKET, 26" SPIRAL WOUND, CLASS 75 SLIP-ON AND BLIND, INNER
RING ID 26.188 X CENTERING RING OD 30.125

c 16
17
, MTL-0002375
PRT-0002071 J
HOIST RING, 2500 LB CAP, 1/2-13UNC THREAD
nATCH COVER, 26-INCH, LECM SEPARATOR
.A.LLOY STEEL
ASTM A36
2
c
ASTM A 193 GRADE B7
18 ·MTL-0002272 HEX NUT. 7/8-9 UNC (AISI4140/4142) 64

WASHER, 7/8" 0.938 1D, 1.75 OD, SAE, ASTM 81821.1 SAE ASME 81821. T 64
19 MTL-0002266 BLACK ULTRA
MTl-000089 5 STUD, 7/8-9 UNC X 6.00 LG ASTM A 193 GRADE B7 ASTM A 193 GRADE B7 32
20 A!$14140/4142
21 ASM-0002521 ./ 10-INCH J.A,MES TUBE ASSEMBLY
22 PRT-0002652 J JAMES TUBE ADAPTER, 10-INCH, EXPANSION PIPE ASTM A36
ASM-0004219 J BRINE OUTLET HEADER, 16Xl2 SEE PART DRAWING
- MTL-0002374 PLUG. l /2" NPT CLASS 3000, ANSI B16.11 ASTM A 105/105M 6

25 L ASM-0004232 ..1 BRINE DRAIN MANIFOLD

26 ASM-0002519 ./ 8-INCn JAMES TUBE ASSEMBLY

27 PRT-0002651 ..J JAMES TUBE ADAPTER, 8-INCH, EXPANSION PIPE .ASTM A36
DETAIL D
SCALE 1 :6

B 3 B

DETAIL C
SCALE 1:12
" .. .. ..
U' 0

25

'-o_ _ _/

A A

\
@
~
@ ~. 40X 40 LECM
v SIZE DR-'Wl~tG NO. REV

I ;:;.~:::lACE ~~CHiNE.O C ASM-0004129 F


. FAACTIONAL ~.~CH'O , ,.iEiGHT: 1J~..;1.&a SCA>..::: :~f,Q ! SHEET~ Of 3

4 3 2
4 2 1
THERMOCHEMQ THE SOLE PROPERTY OF THEHMOCHEM, INC. AND IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT SE US!:.D OR
REPRODUCED IN WHOLE OR PART WITHOUT THE WRITTEN PERMISSION OF THERMCCHEM. INC. THERMOCHEM. INC.
RETAINS ALL INTELLECTUAL PROPERTY RIGHTS, INCLUDING COPYRIGHT, AS WELL AS ALL RIGHTS TO COPY, USE,
Em?&.'.'t:lfing Er.a1gy lndus1n£~S s.nce 1985
DISTRIBUTE, DISFL.~Y AND CREATE DERIVATIVE WORKS RELATING TO THE DESiGNS AND DRAWINGS SET FORTH HEREIN.

D D
0I 0 I
18

(.41) 20
\
8

(1.91)-
TARGET HEIGHT
WHEN COMPRESSED,
1.875 TO 2.000
\\

c c
DETAIL B DETAIL E
SCALE 1:8 SCALE 1 :5

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..... 480.00 ,r--- - - - - - -v - - - - - - - - - - - l
!:JR;\WING NO. ' REV

ASM-0004129 iF
i SHEET 2 Of 3

4 3 2
.' 4 2
THERMOCHEMe
Etnp:::•:.19fm!J fnt<f!JY lnct~stnes Sfnca 1985
THE SOlE PROPERTY OF THERMOCHEM. INC. AND IS PROPRJETARV AND CONfiDENTIAl AND ShALL NOT 60' USED OR
REPRODUCED IN WHOLE OR ?ART \'ifl'HOIJT The WRITTe.N PeRMiSSION Of' THERMOCKEM, INC. Tr.ERMOCH!:M. INC.
REI AINS ALL INT~LtEC!UAL FROPE.RTY RIGHTS. lNCWDING COPYRIGHT. !\S WEkL AS ALL RIGHTS TO COPY. USE;.
DISTRiBUTE, DISPLAY AND CREATE OE.".rvATlVE 'NORKS RELATING TOTME DESIGNS AND DRAWINGS SET FORfH HEREIN.

[4752]
187.08
D DRYER CG D
[1 246]
49.07
SEPARATOR CG

[624]
~---'24.58
TOP OF BRINE

[ 1636] [396]
64.40 , - - - - 15.58
EXPA NSION PIPE CG I BRINE CG

[o]
0 -------------------- [167]
\ '--6.58
'
I SECTION G-G \ MUFFLER FLOOR
G_,.__J
\·~--0
[o]
c c
[12!9] _ _ _ CORNER CASTING
48.00 \. w
9:::
[1130] \ ~
44.50 \ Q ......
CASTING AND SIDE--' · ~ ,......_ V) a<:
SUPPORT CENTERS \\ \ <3 ~ ~~~2
\ ;:::: enco~s

~
\, \ '-'" ..::.. ::; UJ (/')
[701.68]
27.63 ~1 \
DRAIN MANIFOLD \
1 1
I \ I I

[679] \\ 11 I .
I'
.
26. 74
EXPANSION PIPE
"--CORNER CASTING

[o]
B [679]
26.74
0 -- B
EXPANSION PIPE

[70!.68]
27.63 I I \
DRAfN MANIFOLD
I
I
I I

I
i
2X RECOMMENDED \ _ 4X DIMENSIONS ARE
\ _6X REQUIRED S[lE SUPPOR1
SHIM BETW EEN EDGE CHANNEL
[ll30]
44.50
CASTING AND SIDE
__)
I DRAIN MANIFOLD~
SUPPORT
TO CENTER OF CONTAINER
SUPPORT CASTING SLOT
AND SUPPORT FOR CONTACT

SUPPORT CENTERS
/
[1219] _ __,1
48.00
CIVIL STRUCTURAL INPUTS
1. ALL DIMENSlONS ON THIS DRAWING SHEET NO.3 ARE REFERENCE ONLY AND ARE INTENDED FOR USE IN CIVIL STRUCTURA L {C/S) ANALYSIS
ONLY. CONSULT WITH THREMOCHEM. INC. BEFORE USING INFORMATION ON TH IS PAGE FOR ANY PURPOSE OTHER THAN C/S ANALYSIS .
2. ITEMS 25, 26, AND 27 ARE NOT SHOWN ON THIS PAGE FOR CLARITY.
3. LECM SUPPORTS:
TYPICAL SUPPORT CASTING SLOT,
• REQUIRE D SUPPORST: 4X CORNER CASTINGS, 6X SIDE SUPPORTS, 2X EXPANSION TUBE SUPPORTS (FUlL LENGTH) ACTUAL UNIT MAY VARY
A • RECOMMENDED SUPPORT: 2X ON DRAIN MANIFOLD DETAiL H A
4. BRINE PATA: [1 62] SCALE 1 : 15
• NOMJNA L VOLUME = 91 .25 X 456 X 181N "' 7 489801NA3, DENSiTY = .0368 lB/INAJ, NOMINA.l WEIGHT= 27.560 LBS 6.38
• MAXIMUM VOLUME = 2X NOMINAL= 1497960!NA3, MAXIMUM WEIGHT = 551 20 LBS
5. MUrFLER COMPONENT DRY, DEAD WEIGHTS:
[89) CENTER OF CONTAJNER
3.50 SUPPORT CASTlNG SLOT
• LOWER MUFFLER = 40,000 LBS, UPPER MUFFLER = 20.000 LBS. EXPANSION PIPE (AND SUPPORT FRAME)= 6500 LBS
OP.A\'V1t;C ."1(), r REV
6. THRUST LOAP AT JAMES TUBE OUTLET:
• NOMlNA L: 28,500 LBf, THEORETICAL MAXIMUM: 57,000 LBF ASM-0004129 tF

4 3 2
4 3 2 1

----------~~---~-----,-------1
ITEM NO. PA RT NUMBER DESCRIPTiON ,\1A TEi<IA l QTY.
- .
··-····--····---·-···--·<.
PRT-0002068 FLME. CONTAIN ER POST ASTM A36 1 '---,----,
2 PRT0002067 POST. CONTAiNER POST ASTM A36 2 lONE i REV. NSCRl0 T!ON AP? ROVEO

Al-L t 0.5JUN:0<7

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( ..., 0 7' !
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c 1. 13 c

I
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B A~ B

\. ' --------------/}

NOTES:
I. ALL WELDS SHALL 3E GTAW OR Gtvi.AW PROCESS.
2 ALL WELDING PROCEDURES AND WELDERS SHALL BE QUALIFIED !N ACCORD:\NCE WITH THE REQUIRE.';\ENTS
A 3.
OF ASME BOILER PRESSURE VESSEL CODE SECTION IX .
.'\LL WELGS SHALL BE VISU:\LLY INSPECTED PER ASI'v1E B31.1 BY A CERTIFIED WELD INSPECTOR.
A
4. ALL WELDS SHALL BE LIQUID PENTR.ANT EXAMINED PER ASME SECTION V.
5. PERFORM DIMENSIONAL INSPECTION OF FiNiSHED PRODUCT.
6. PROViDE THE FOLLOWING DOCUMENT.O.TiON WITH FINIS HED PRODUCT OF THIS DRAWiNG:
WELD INSPECTiON REPORT($) CORNER POST BLOCK
DIMENSIONAL INSPECTION REPORT(S)
CERTIFIED MATERIAL TEST REPORTS FOR A'..L FABRICATION M.ATERIALS n~;s s·it····~ ····· o=~~·,,:-;c t-.~. 1 -=<'='-'

2-?LJ;C;.. !I.!ACMlfo<ED . ' 08 !>.UG 2016 C i ASM-C002070 l8


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4 3 2
4 3 2

D D

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B B
i

NOTES:

Mill TEST RAESPTol\.k'f


3
1.
2. MATERIAL: ~v1TR) REQUIRED,
A A

4 3
4 3 2 1

D 0

c c

t---···-----·--- 6.50 - - - - - . - ;

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F'LA TE THiCKNESS
PER NOTE 2

A A
NOTES:
1. MATERIAL ASTM A36. PLATE.
2. PLATE THICKNESS SHALL BE AS REQUIRED TO ACHIEVE THE REQUIRED LECM MAiN SEAL COMPRESSION.
3. DIMENSIONAL INSPECTION REPORT REQUIRED.
4. CERTIFIED MATERIAL TEST REPORT (CMTR) REQUIRED.
;,t.:.>:_A~;E t.'A~•< SC
:<-PtA';£ r..•A;;fo! t,E:!J

4 3 2
4 2
REVISiONS

ZONE j REV. 02SCR!PHON DATI" APPR OVE:D


I

Atl RELtAS~ FOP. PABR!CATION PHIP.TZ

D 3 MTL -0002184
D

5 MTL-0002370 SHACKLE, CHA

6 MTL-0002371 TYPE 316 SST 2

7 MTL-0002372 Al!oy Steel 2

c
5
n 7 l

c
\ 0

DETAIL C
DETAIL B SCALE 1 :4
SCALE l :4

[6111]
1r-,_,- - - - - - - - - - - - - - - - - - - - - - - - - - - { \ 241.00 ; l - - - -- - - - - - - - - - - - - - -- ----

(;') l-------i,72.00:r---------1 : 9)2.06) (52 J


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SECTION A-A
A A
NOTES:
1. SEAT ITEM 1 IN ITEM 2 APPROXIMATELY WHERE SHOWN.
2. ASSEMBLE CHAIN THEN TIGHTEN TURNBUCKLES WRENCH TIGHT.

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NOTES:
1. MATERIAL: ASTM A36, PLATE, 1.!,iO"THICK . .
2. MACHINE FLAT IF REQUIRED. NOTE SURFACE FINISH REQUIREMENT IS 500 MICROINCHES FOR TEFLON
A GASKETING. ASM.E PCC-1-2013 GUIDELINES FOR PRESSURE BOUNDARY BOLTED FLANGE JOINT APPENDIX D
DEFECT ALLOWANCES APPLY.
A
3. A26" INDUSTRY STANDARD CLASS 75 SUP-ON COMPATIBLE BLIND FLANGE (A105 MATERIAL) MAY BE
SUBSTITUTED FOR THIS PART IF APPROVED IN WRITING BY THERMOCHEM INC.
4. MATERIAL TEST REPORT (MTR) REQU IRED.
HATCH COVER, 26-INCH, LECM
SEPARATOR
o..-.'rE s:zs: i oRAV:<!'I.'G No . 1 l::i!!V
""..::.:'. P!~~z i oa AUG 201s Ic i PRT-0002071 iB

4 3 2
4 2 1
1

IE"! NJ. PART NUN3U;: DESCRIPT lCN


! - - - - - + - - - - - - - - + - - - - - - - -- - -- - --···--·······.
ASM-0002080 J2- INCH FLt,f\CT MJDFICATION, .JN4ES TUBE

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4 3
4 2
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THERMOC HE M~
~·- --7- . -· . - . . --- ; •

THE SOLE PROPERTY OF THERMOCHEM. INC. AND IS PRO?R!ETARY AND CONFIDENTIAL AND SHALL NOT BE l!SED OR
REPRODUCED IN WHOLE OR PP.RT I'VJTHOUT THE WRITTEN PERMISSION Of THERMOCHEM, INC. THERMOCHEM, INC.
I REVISIONS

RETAINS ALL INTELLECTUAL PROPERTY RIGHTS, INCLUDING COPYRIGHT, AS WELL AS ALL RIGHTS TO COP'( USE, ,
Empowe~ng l:iuulJY !nduslrlcs sllie!l 1985
DISTRIBUTE. DISPLAY AND CREATE DERIVATIVE WORKS RELATING TO THE: DESIGNS AND DRAWINGS SET FORTH HEREIN. ~
-- .
ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY.
ASM-0001815 BRINE OUTLET HEADER
PER BOM AND PART
'--A-lL-~'-----'-----p-,£-lE-A.$-f-FV-·R-FA-B-R!_C_."'-JOT__N
_ _ _ __.__2_7_
Ji.i-'N_1_017._ _ l _ : : l

.2 ASM-0004477 SPOOL i2-INCH NPS X 24-IN LG, DRAIN MANINFOLD 2


D 3 MTL-0001593 GATE VALVE, 12-INCH NPS
DRAWINGS I
2
D
4 MTl-0001442 FLANGE, BLIND. 16-INCH, RF i 50LB. ASME B16.5 ASTM A I 05/l 05.~A i
GASKET, 12" CLASS 150 SPIRAL WOUND, WITH INNER RING, B16.20 [316L/GRAPHITE/CARBI
'
5 MTL -0001606 3l6l/GRAPHITE I ON STEEL
6
GASKET, 16" CLASS 150SPIRAL WOUND, WITH INNER RING, B16.20 j316L/GRAPHITE/CARB 1
6 f..HL-000 1605 316L/GRAPHITE , ON STEEL I
7 MTL-0001607 STUD, 7/8"-9 UNC X 5''LG IASTM A 193 GRADE Bil~72
, (AISJ 4140/4142
8 MTL-0002272 HEX NUT. 7/8-9 UNC ASTM A 193 GRADE B7~: 144
{AIS I 4140/4142) ·
ASTM A 193 G RADE 67 1
'
9 M TL -0001 608 STUD, 1"-8 UNC X 5.5" LG
I (AIS14140/414.2)
16
· ,
lO MTL-0002269 HEX NUT, 1-8 UNC ASTM A 194 GRADE 71 32 I

·@
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DETAIL G
SCALE 1 :6

B (7'! B
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!-V
DETM. F
SCALE 1 : 6

NOTES:
1. USE A LUBRICANT (MOLYBDENUM DI-SULFIDE OR NICKEL POWDER) ON ALL STUD THREADS AND NUT BEAR iNG FACES.
2. FINAL BOLT TORQUE VALES ARE SPECIFIED IN THE NOTE2 TAB.LE.
3. TORQUE SEQUENCE SHALL BE IN ACCORDANCE WITH ASME PCC-l-2010 GUIDELINES (ALTERNATE TO LEGACY CROSS PATTERN)
AS SHOWN IN APPLICABLE DiAGRAMS. TlGHTENING PROCESS SHALL BE AS FOLLOWS: NOTE'>··-- TORQU!: VALUES TABlE All VALUES IN FT-LBS
HAND TIGHTEN AND SNUG UP TO 10 TO 20 FTLB (15 TO 30 NM) CLASS 150 MIN TORQUE i MAX TORQUE
A ROUND 1: TIGHTEN ALL NUTS TO 20% TO 30% OF FINAL TORQUE VALUE, CHECK FOR UNIFORM FLANGE GAP AND ADJUST
BY SELECTIVE TIGENTENING/LOOSENING IF NEEDED BEFORE PROCEEDING.
lO"FLANGE 170 i 320 A
ROUND 2: TIGHTEN ALL NUTS TO 50% TO 70% OF FINAL TORQUE VALUE. CHECK FOR UNIFORM FLANGE GAP AND ADJUST
T2'' FLANGE 240
-- - - - - -310
I 320
BY SELECTIVE TIGENTENING/LOOSENING IF NEEDED BEFORE PROCEEDING. 16" FLANGE I 490
ROUND 3: TIGHTEN ALL NUTS TO 100% OF FINAL TORQUE VA LUE. CHECK FOR UNIFORM FLANGE GAP AND ADJUST i3Y
SELECTIVE TlGHTENING/LOOSENING IF NEEDED BEFORE PROCEEDING.
ROUND 4 : FINAL TORQUE CAN BE APPLIED AGAIN IN A CIRCULAR CLOCKWISE PATTERN UNTIL NO FURTHER NUT ROTATION.
; REV
4. FASTENERS WITHOUT MA T!NG FLANGES SHALL NOT BE TORQUED .
Is
4 3 2
4 2
THE SOLE PRO?E:RTY OF 11--!ERMOCHEM, lNC. AND IS PROPRlETp,RY A.~D CONFIDENTIAL ANC SHALl NOT SE USED OR
REPRODUCED fN \\<'HOLE OR PART 'J'i!THCUT THE \\!RfTTEN PERMISSiON OF THERMCCHEM, INC. THERMOCHF.M, lkC.
REi A iNS -" LL lNTEiJ..ECTUAL ?ROPER1Y R1GH'TS, lNCUJOiNG COPYRIGHT. AS WELL AS ALL RIGHTS TO CDPY, USE,
DiSTRIBUTE, DlS?LAY AND CREATE: DERIVATIVE WORKS RELATING TO THE DESIGNS ANO DRAWINGS SET FORTH HERE lN.

RELEASE FOR FASP.iCATfQN

ADDED DOGLEG iTEt.-' 1'9. MODiFIED 100!20 S?OOL 27JJN20li


ARRA NGSMtNl. COR~EC.ffD n tlEGLOCK.
D D
4 MTL-0001604 lO
C4500 KAOLIN
5 MH.-0001752 GASKET, I 0-INCH, CJ.5QO FIBER ARAMIDiCARSON 4
FIBER
6 MTL-0001611 PLUG, SQUARE HEAD, 1" NPT, CLASS 3000, ASME B16.11, ASME Bl .20 ASTM A 105!105M 2

c 15

16
MTL-000 1608

MTL-0001607
STUD, I "-8 UNC X 5.5" LG

STUD, 7/8"-9 UNC X S'LG


c
17 MTL-0002272 HEX NUT, 7/8-9 UNC

18 ASM-0004607 10 iN 45 ELSOii/ SEE PART DRAWING 2


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DETAIL F
SCALE I : 4
DETAIL E
SCALE 1 :4

NOTES:
USE A LUBRiCANT (MOLYBDENUM Di-SULFiDE OR NiCKEL POWDER) ON ALL STUD THREi\0$ AND NUT BEARJNG fACES.
2. PINAL BOLT TORQUE VALES ARE SPECIFIED iN THE NOTE 2 TABLE.
3. TORQUE SEOUENCE SHALL BE IN ACCORDANCE WITH ASME PCC-1-2010 GUiDELINES (ALTERNATE TO LEGACY CROSS PATTERI'i)
AS SHOWN IN APP LICABLE DIAGRAMS. TIGHTENING PROCESS SHALL BE AS FOLLOWS:
A HAt'-lD TIGHTEN AND SNUG UP TO 10 TO 20 FTLB (15 TO 30 NM)
ROUND 1: TIGHTEt,J ALL NUTS TO 20% TO 30% OF FINAL TORQUE VALUE, CHECK FOR UNIFORM FLANGE GAP AND ADJUST
BY SELECTiVE TIGHTENING/LOOSENING IF NEEDED 3EFORE PROCEEDING.
RO UND 2: TiGHTEN ALL NUTS TO 50% TO 70% OF FINAL TORQUE VALUE, CHECK FOR UH IFORJ'v', FLANGE GAP AND ADJUST
BY SELECnVE TIGHTE>IING/LOOSENING IF NEEDED BEFORE PROCEEDING.
ROUND 3: TiGHTEN ALL NUTS TO 1C'i0% OF FIN,.<>,L TORQUE VALUE, CHECK FOR UNiFORtv\ FLANGE GAP .".ND ADJUST BY
SELECilVE ilGHTENJNG/LOOS ENING IF NEEDED BEFORE PROCEEDING.
ROUND 4: FiNAL TORQUE C.A. N BE APPLIED J\Gr\iN IN A CIRCUL;.,R CLOCKWISE P,ATTERN UNTIL NO FURTHER NUT ROTATiON.
4. FASTENERS WITHOUT MATING FLANGES SHALL NOT BE TORQUED.
5. ELEV.'\ TE DRAIN SUCH THAT THE FLOW METER ST.II. YS SUBMERGED.

4 3
4 2
THE SOLE PROPERTY OF THERMOCHEM. !NC. AND IS PROPRIETARY AND CONFIDENTiAL ANO SHALL NOT BE USED OR
REPRODUCED IN WHOLE OR PART W!THOUT THE WRiTTEN PERMISSION OF THERMOGHEM. iNC. THERMOGHEM, lNC.
RET.A.INS ALL iNTELLECTUAL PROPERTY RIGHTS, INCLUDING COPYRJGHT. AS WELL ;..S ALL P.JGHTS TO COPY. USE.
DISTRiBUTE. OlSPLAY AND CREATE DERIVATiVE WORKS RELATiNG TO ThE DESiGNS AND DRAWINGS SET F"CRTH HEREIN.

D jD ~ D
I I
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DETAIL H
SCALE 1:4

DETAIL .J
SCALE 1 :4

c c

--------o------
( 114.7o)

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SECTION G-G
B SCALE 1 :26
B
! - - - - - - - - - · - - - - { 218.70 :;-·- - - - - - - - - - - - - - ; - - - - { ' 64.25 }----j
(5S54,9J (i6;S!.9] (\DC.6'q!
t.. ~ .. -)

'41 .61

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4 3 2
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A

L.
MAiERfAL· A ~T R,
MILL TEST REP:,O ~ A36,
(MTR)PLAT!=
Rt:Q,-• .38...fHICv
" UIRED. "·

4
c
4 2 1
THERMOCHEM~
THE SOLE PROPERTY OF THEHMOCHEM. INC. AND IS PROPRETARY AND CONFIDENTIAL AND SHALL NOT BE USED OR REVlSiCNS
REPRODUCED IN WHOLE OR PART '/,1THOUT THE WRITTEN PERMiSSION OF THERMOCHEM, INC. THERMOCH<;M, INC.
RETAiNS ALL INTELLECTUAL PROPERTY RIGHTS, INCLUDING COPYRIGr!T, AS WELL AS ALL RIGHTS TO COPY. USE,

!! •' ONE II
Empm>;ariog E!~etQ\' lodl:sfrte:: Str.ce t 985 DISTRIBUTE. DISPLAY AND CREATE DERIVATIVE WORKS RELATING TO THE DESIGN S AND DRAWINGS SET FORTH HEREIN.
''EV. DESCR!?i10N DATE APPROVED

ITEM NO. PART NUMBER DESCRIPTION MATERIAL QTY. i


I I
!
GENERAl UPDAiE :0 RELEASE FOR fABR!CAr!ON. 01 ,\-\AY20l7 Mt•tBROAD
-<LL
1- ASM-0002290 .(; LECM 40FT DRYER
2 PRT-0002407 .J WALL SEAL PLATE, 40FT LECM DRYER ASTM A36 c UPDATEOMlST PAD ASSEMBLY 22 JUN 2017 RSEWARD
D 3 ASM-0002404 v WALL PLATE ASSEMBLY, LECM DRYER D
4 PRT-0002401 .,.; SEAL TUBE. LECM DRYER ASTM A36 2
I I
:
ALL
i
D UPDATED BOM !OAUG 2017 M\"ISROA.D

5 PRT-0002655 v FORKLIFT CUTOUT COVERS ASTM A36 Steel 8


6 PRT-0002300 "' WALL CORNER SEAL. LECM DRYER ASTM A36 4
7 PRT-0002064 v END SEAL PLATE. LECM DRYER ASTM A36 2
8 PRT-0002066 .t SEAL FLANGE GUSSET. LECM DRYER ASTM A36 54
9 PRT-0002298 -../ SIDE SEAL PLATE, 40FT LECM DRYER ASTM A36 2
10 ASM-0004215 .J MIST PAD ASSEMBLY, 40-40 SUPPLEMENTAL

c c
I
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DETAIL B
SCALE 1 : 16 \ 9 l 4;·
DETAIL T "-.._...
SCALE 1 :8
DETAIL C
SCALE 1: 16
NOTES:
1. WELD PROCESS: GMAW OR FCAW PROCESS. SUPPLIER SHALL A....,._,
PROVIDE AN APPROVED WELDING PROCEDURE SPECIFICATION .. "
(WPS) DOCUMENT PER AWS 01.1
2. ALL WELD SIZES ARE MINIMUMS.
3. VISUALLY INSPECT (VT) ALL WELDS PER AWS D1.1, SECTION 6, PARTC.
4. FOR ALL WELDS REFERENCING THIS NOTE PERFORM LIQUID
PENTRANT (PT) EXAM PER ASME SECTION V.
8
5. THIS DRAWING PROVIDES DESIGN DIMENSIONS ONLY. SUPPLIER IS
RESPONSIBLE FOR ALL WELD PREPS, WELD GAPS, COPING, PART
SIZING, AND FITMENT NECESSARY TO PRODUCE A WELDMENT WITH
B THE DESIGN DIMENSIONS SPECIFIED HEREIN. B
6. BRACE AND FIXTURE DOORS AND W.t.,LLS AS NECESSARY DURING
WELDING. CONTAINER WALLS SHALL BE STRAIGHT AND DOORS

r
SHALL BE FULLY FUNCTIONP..L AND CLOSE/LOCK/SEAL AFTER ALL . I
WELDING IS COMPLETE. I

7. PROVIDE THE FOLLOWI NG DOCUMENTMION WITH FINISHED A.....:o:a---J


PRODUCT OF THiS ORA WiNG:
WELD INSPECTION REPORT(S) PT AND VT
DIMENSIONAL INSPECTION REPORT(S)
LEAK TEST REPORT(S)
MILL TEST REPORT (MTR) FOR A.LL FABRICATION MATERIALS I I A'- ' ... /
I
CERTIFICATES OF CONFORMANCE (COC) FOR ALL
PURCHASED PARTS
CERTIFICATE OF CONFORMAf'~CE (COC) FOR THE FI NISH ED
u u u
PRODUCT
8. A 30 MODEL OF THIS ASSEMBLY MAY BE PROViDED BY
(!)
\
TH ERMOCHEM, INC. FOR INFORMATION ONLY. \
9. THIS DRAWING DESCRIBES REMOVAL OF THE CONATINER ROOF AND
WOOD FLOOR. ALL OTHER PARTS OF THE CONT;\INER SHALL
REMAIN INTACT THROUGHOUT FABRICATION OF THIS ASSEMBLY.
iO. ASSEMBLY STEPS:
\ r r ~!
REMOVE WOODEN FLOOR. T:;
A REMOVE CEILiNG PRIOR TO INSTALLING M~ST PADS. SECTION A-A
A
.A.DD PARTS IDENTIFIED IN THIS DRAWING TO SEAL UPPER
CONTAiNER.
11. INSPECT FOR AND SEAL ANY STEAM LEAK PATHS BELOW THE MIST 1HiRC ANGlE; PROJ
PP..DS.
: S!ZE ! DRAWING NO i REV
~Pi.ACE. t.~CHJNEP
2.PlACE MACHINED c I ASM-0002289 i 6
SCAL5: 1:~8 SHE2T , CF:!:
0 2016 Th~rrnoe!'!e.m, ine.

4 3 2
4 2
n v , ~

THERMOCHEiJ\!1!- ·
THE SOLE PROPERTY OF THERMOCHEM, INC. AND IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT BE USED OR
REPRODUCED IN W HOLE OR PART WITHOUT THE WHITTEN PERMISS!ON OF THERMOCHEM,INC , THERMOCHEM, INC.
RETAIN S At L iNTELLECTUAL PROPERTY RIGHTS. INCLUD ING COPYRIGHT, AS W ELL AS ALL RIGHTS TO COPY, USE,
Emcaueril'1g E!'lcrgy Industries s:r.ca 1985 • , · .
.
1'. •
- . . ·.· .. ~·
DISTRIBUTE, DISPLAY AND CREATE DERIVATIVE WORKS RELATING TO THE DESIGNS AND DRAWINGS SET FORTH HEREIN.

~M
H I
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SECTION D-D
Q.~TE SIZE. DRAWING. NO.

04 NOV 2017
SEE SHES 1
C ASM-0002289 io
SH£ET Z OF 3

4 3 2 1
4 2
THERMOCHEMG THE SOLE PROPERTY OF THERMCCHEM. INC. AND IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT SE USED OR
REPRODUCED IN WHOLE OR PART WITHOUT THE WRITTEN PERMISSION OF THERMOCHEM. INC. THERMOCHEM.INC.
RETAINS ALL INTELLECTUAL PROPERTY RIGr.TS. INCLUDING COPYRIGHT, AS WELL AS ALL RIGHTS TO COPY. USE,
fmpo"~ring Eneq;y lndu>fties slnoo 1965 DISTRIBUTE, DISPLAY AND CREATE DERIVATIVE WORKS RELATiNG TO THE DESIGNS AND DRAWINGS SET FORTH HEREIN.

D P.......-, I
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I~ I
ALL THEWAYAROUND

R r1 R

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SCALE l: 16

B B

COPE AND SEAL WELD


TYP) .2oV "- TO SIDE CHANNEL
"- TYP

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SECTION P-P
SCALE 1: 16

DATE
j 04 NOV 2017
I
DRAWING NO.

ASM-0002289 I~v
SHES 3GF3

4 3 2 1
·-
4 2
v ..... l. ;; l .., <'~ ' 11 :::: . 't:. • f't · • ! v . lf't :::· t::: ,I I
THERMOCHEM~
THE SOLE PROPERTY OF THERMOCHEM, INC. AND IS PROPRIETARY AND CONFIDENTIAL ~.NO SHALL NOT SE USED OR
REV!SIONS
REPRODUCED IN WHOLE OR PART \\7THOUT THE WRITTEN PERMISSION OF THERMOCHEM, iNC. THERMOCHEM, INC.

Emp:w~e~l"-

ITEM NO.
Ene1!jy tnduslnes slr.ce 1985

PART NUMBER
RETAINS ALL INTELLECTUAL PROPERTY RIGHTS. INCLUDING COPYRIGHT, AS WELL AS ALL RIGHTS TO COPY, USE:,
DISTRIBUTE, D•SPLAY AND CREATE DERIVATIVE WORKS RELATING TO THE OESIGNS AND DP.AWINGS SET FORTH HEREIN.

DESCRIPTION MATtRIAL
ZONE I REV. DESCRIPTION DAlE APPROVED

! QTY. '
1 MTL-0001693 ISO CONTAINER, 40X8X9.5 HIGH CUBE, DOUBLE DOOR At!

I GENERAL UPDATE TO RELEASE: FOR FASR!CA TION. Ci f.A P-;Y-20~7

2 PRT-0002293 v' MIST ELIMINATOR CENTER SUPPORT, 40FT LECM DRYER ASTM A36 At L c UPDATED 80M tAWSROAD
D 3 PRT-0002291 WALL PLATE, 40FT LECM DRYER ASTM A36 D
4 PRT-000 1992 ' CORNER, LECM DRYER ASTM A36
5 PRT-0002295 MIST ELIMINATOR SUPPORT, END, LECM DRYER ASTM A36
6 MIST ELIMINATOR SUPPORT, SIDE, 40FT LECM DRYER ASTM A36 2
7 PRT-0002405 v i END PLATE, UPPER, LECM DRYER ASTM A36 2
8 PRT-0001989 v MIST ELIMINATOR STRUT, LECM DRYER ASTM A36 3
9 PRT-0002328 vi DOOR FRAME ATTACHMENT, LECM ASTM A36 16
10 PRT-0002054 .J STRUT ATTACHMENT, LECM DRYER ASTM A36 6
11 PRT-0002516 J END CAP, LECM DRYER ASTM A36 2

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8 CONTANER DOORS ARE NOT SHOWN IN THIS VIEW.


8

THE CONTAINER IS NOT SHOWN IN THIS VIEW.

NOTES:
1. WELD PROCESS: GMAW OR FCAW PROCESS. SUPPLIER SHALL PROVIDE AN APPROVED WELDING PROCEDURE SPECIFICA.TION
(WPS) DOCUMENT PER AWS Dl.l
2. ALL WELD SIZES ARE MiNIMUMS.
3. VISUALLY INSPECT ALL WELDS PER A WS D 1.1. SECTION 6, PART C.
4. THIS DRAWING PROViDES DESIGN DIMENSIONS ONLY. SUPPLIER IS RESPONSIBLE FOR ALL WELD PREPS, WELD GAPS, COPING,
PART SIZING, AND FITM ENT NECESSARY TO PRODUCE A WELDMENT WITH THE DESIGN DIMENSIONS SPECIFIED HEREIN.
5. BRACE AND FIXTURE DOORS AND WALLS AS NECESSARY DURING WELDING. CONTAINER WALLS SHALL BE STRAIGHT AND
DOORS SHA.LL BE FULLY FUNCTIONAL .AND CLOSE/LOCK/SEAL AFTER ALL WELDING IS COMPLETE.
A 6. PROVIDE THE FOLLOWING DOCUtv',ENTATION WITH FINISHED PRODUCT OF THfS DRAWING:
WELD INSPECTION REPORT(S) A
DIMENSIOi'lAL INSPECTION REPORT(S)
MILL TEST REPORT (MTR) FOR ALL FABRICATION MATERIALS
CERTIFICATES OF CONFORMANCE (COC) FOR ALL PURCHASED PARTS
• CERTIFICATE OF CONFORMANCE (COC) FOR THE FINISHED PRODUCT LECM 40FT DRYER
7. A 3D MODEL OF THIS ASSEMBLY MAY BE PROVIDED BYTHERMOCHEM, INC. FOR INFORMATION ONLY. DRAWING: NO. REV
8. CONTAINER SHALL REMAIN lNTACTTHROUGHOUT FABRICATION OF THIS ASSEMBLY. 3-PLACE MACHiNED :.003 -:;::.
ASM-0002290 C
I 2·PLACE ~1ACt·m~ EJ : D2 ::
FRACT!ONio.l .M~CH'D :::'!t$4 ::: ~HE.ET t OF 3
•!12017 j hertnochem, lr:c::.
4 3 2
4 2 1
THERMOCHEMQ
tmpzy.-.·enr:g EI",JJJQ'r' tn~str:es s·nce 1965
THEO SOLE PROPERTY OfTHERMOCHEM, iNC. AND !S PROPRIETARY AND CCNFIOE!>.'TIALANO SHALL NOT BE USED OR
REPRODUCED IN WHOLE 0.'< PART 'll'tTHOU1' THE INRITTEN PERMISSION OF THERMOCH:M. INC. THERMOCHE.M. INC
RETAINS All iNTELL:O:CTUAL PROPERTY RIGHTS, INCtl!DING COPYRlGHT, AS Y..'ELL "S AL L RIGHTS TO CO?Y. USE.
DlSTRI9UTE, 015-?LJ.\Y AND CREATE CERIVATIVE WORKS RELATING TO THE DESIGNS AND DRA\.\o'lNGS SET fORTH HERElN.

'
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SCALE 1 :20

4 3 2
4 2
. THERMOCHEM~ THE SOLE PROPERTY OF THERMOCHEM, INC. AND IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT BE USED OR
REPRODUCED IN WHOLE OR PART WITHOUT T HE WRiTTEN PERMISSiON OF THERMOCHEM, INC. THERMOCHEM , INC.

Empcweong Energy lndustt1es Sine& 1965


RETAINS ALL INTELLECTUAL PROPERTY RIGHTS, INCLUDING COPYRIGHT, AS WELL AS ALL RIGHTS TO COPY. USE , TYP !l.....o
DISTRIBUTE. DISPLAY AND CREATE DERIVATIVE WORKS RELATING TO THE DESIGN S AND DRAWINGS SET FORTH HERE!N.
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DETAIL AY SECTION A W-A W
SCALE 1 : 6 AFTER WELDING I CA~ S~ZE CAAWING NO.
· 05 AUG2016 C . ASM..Q002290 ic
SEE SHEET 1 SC,\lE.: 1:36 I SHEET 3 OF 3

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SANGGAR SARANA BAJA 0z DATE 1 05/09/17
··---.!.---·--· py._.,. ...... .................. __ -4•¥·---··········
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CUSTOMER · THERMOCHEM INOONFSIA
~

'
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-·. DOC NO ... ASM·-0004209 -
END USER :THERMOCHEM INDONESIA SUBJECT ·-

PfWJECT :40FT LECM SEPARATOR WiTH EXPP.NSION PIPE JOB NO . A-17-1022


40FT LECM DRYER

WELDING DETAil, :3

T1

J SS8211~~-· Wll \.
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l-
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WL : Not Less Than 9mm or Same With T min.

WELD PROCESS GMAW/FCAW


JOINT FILLED WELD
NDE PT 100%
1----·
STO AWS 0.1.1
·--------·-

I
WE.LDING DETAIL l
l
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!OUTSIDE! !OUTSIDE !

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WELD PROCESS GMAW WELD PROCESS GMAW/FCAW
--
JOINT FOR PIPING JOINT JOINT PLATE
NDE PT 100% NDE PT 100%
STD ASME IX
I STD A'-1/S 0.1.1
-~

·--···-··--··-·······- ·-·-··- --
T!Ti_E MATERIAL : CARBON
ITEiv1 NO. J------..........·--·-.. --...- .......- - - .·--..STEEL
... ~

SPEC. -
Wf;;bQ~G Dr:.;I~J..b (\ QUANTITY --
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'---·
DRAWING NO. -
4 3 2
DESCi<lPT!ON
LECM 40ft DRYER

D D

c c

. Df!A!lC
SCALE l : 16

PROCESS: Gfv\AW OR FCAV/ PROCESS. SHALL


PROVIDE AN APPROVED WELDING
{WPS) DOC !JN\E ~'<fi AWS Di .1
2. ALL WELD SIZES l'vtiNJMUMS.
3. VfSlJ;\Ll Y iNSPECT (VT) ALL WElDS PER /\ WS D 1. l, SECTION 6. PART C.
4. FOR All WELDS REFERENCING THIS !..JOTE PERFORM LIQUID
PEI'iTRANT fPf) E:<MJ\ PER ASME SECT!ON V.
5. THIS DRAW'!NG PROViDES DESIGN DIMENSiONS ONLY. SUPPLIER l5
RESFONSHRE FOR .I!.J.L 1NHO PREPS. WELD GAPS. COPING. PARi
SlaNG. AND fiTr.~ ENT NECESSARY fO PRODUCE A VlELDtv\ENT 'Nt1H
B THE DESIGN DlMEt-jS!ONS SPEClf!W HEREIN. B
•.. 8RACE AND FlXTURE DOORS AND VV P..LLS A.S NECESSt\RY DURiNG
'r'/ELD!NGN COf\tTtdt-fER VJ .~LLS SH.J.. lL 2E SfRA!GHT AND
BE FULLY FUriCTlONAL A~lD CLOSE/LOCK/SEAL
:5 COM PLETE.
. ' IHE F<)LLOWtNG DOC\JMENTP..!ION WITH F,NlSH!:CJ
OF TH;S DRAWING:
WELP lNSP~G!9~ ~EP_GRT{~)_~T '2~l9, VT
DtM:::~,$; 01\i •.O..ll N;;Pc.C liO'~ r(;;>~O:::t (~J
/
LEAK TEST RS?QRT jS}
MILL TEST REPORT (MiR) FOR Ai.L FA3RtCA1'lON 1</.C...TER:ALS
CE~:W FJCATES OF CONFORN'.ANC5: (COC) FOR A.L~
PURCHASED PARTS
CcRi!F!CATE Of CONFORMA.NCE (C:OC) FOR' THE FINiSHED
u L
PRODUCT
8. n-HS DRAW!N(;; DESCRIBES REMO VAL OF THE CONATlNER ROOF At·JD
'NOOD FLOOR. ALL OTHER PAR IS OF THE COHiA!~.;t;R SH ALL
REMAIN iNTACT TH90UGHOUT FABRICAT:CN 0;:: iH:S ASSeMo;.Y.
9. ASSEM SLY STEPS:
REr'>AOVE WOOOSN FLOOR.
R!S'Ii\OVECEil!NG PRIOR TO lt-iSTALUNG ML':ii PA:: s.
A ADD PARTS !D2l'!T!f1ED lt-.: T.-11$ DRAW!NG iO StAL U""PE2 A
COf\1T A.fN ER. SEC\"'O'l A·A
V' !t-ISPECi FOR MD SEAc. ANY S?EAM LEAK PATHS EELC'N THE M!Sf
PADS.

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PRT-0004 165
MIST PAD, 40-40
- - - - + - - - -- - - +-------·-·---· · - - - - - - - - - - - - - - - + - - - - - --
SUPPLEMENTAL MIST PAD. 40-40
TYPE 304 SST
TYPE 304 SST
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PLAN VIEW

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B RIGID SUPPORTS
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A NOTES:
' THiS DIMEi'ISION IS CRITiC AL FOR MiST P,\D FIT.
A
2. THESE MESH DIMEt-lSIONS INDICATE MAXIMu.'v\ OPEN iNG SiZE. MA.i'IUFACTURER SHALL OVERSiZE MESH FOR SNUG FIT PER
Mi'-.NUFAC TURER STANDA RD PRACTICE.
3. MA~'UFACTU RER SHP..LL DETERMINE THiS TO LERA'-I CE. TH IS DIMENSION iS NOT CRITIC.>\L FOR lv1iST P.AD fiT.
4. MIST PAD ASSEtv\2>LY WI LL BE SUPPORTED BY 2" WIDE CEN TER BEAM AND 3-3i4" FRAM E AROUND AL L FOUR {4) SIDES .
5. MANUFACTURER SHALL DETERMiNE THE SIZE, QUAN'FTY, i\ND CO~lFIGURA TION O F THE RIGID SUPPORTS.
6. ASSEMBLY WILL BE SECURED TO OUTSIDE FRAME WITH H WIRE. ··················~·,!; ----,c""'-
,"" •"E·
I 22 Jun 201
I

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A A
NOTES:
!. MATERIAL: ATM A572 GRADE 50, PLATE .25 THICK.
2. DIMENSIONAL INSPECTION REPORT(S) REQUIRED. I"ClEr.AHCF..:5 ON 1t1tE ~!..CCK ~\:)r:tJE.S. V.'d E"SS 1\:GTI:O : LIFTING LUG, WA LL PLATE, LECM
t<>.:E.AR Cf~.IE"IS;CH$ D!'.~f'fS;CN!j. ~HE I!~ I~ :CI-lC'S Ukf'
3. MILL TEST REPORT (MTR) REQUIRED. 0 i'O !2 iO : ~~ TOlER.\UC£S PiR A!.t.IE' f.t.!i ' DRYER
~17 <(.H!: l Oll > A•;Gt.'t.Mt ~ME..'iSiC'tS :a·.;:o·
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NOTES:
A 1. MATERIAL: ASTM A36. 6 X 6 X .25 ANGLE
A
2. OVERALL DLMENSIONS ARE REFERENCE O NLY. SUPPUER SHALL DETERMINE AND VERIFY ACTUAL DIMENSlOt'>lS
REQUIRED FOR FA BRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBfUTIES INC LUDE SIZING PLATE TO
ACCOMMODATE: WELD GAPS, FITMENT AND OTHER ADJUSTMENTS AS REQU IRED TO PROPERLY m
THE SPECIFIC
CONTAINER THE PLATE IS INSTALLED INTO.
3. MILL TEST REPORT (MTR) REQUIRED.

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A NOTES: A
1. M;.\TERIAL: ASTM .A36, 6 X 6 X .25 ANGLE
2. OVERALL LENGTH DIMH..JSION iS FOR REFERENCE ONLY. SUPPLIER TO VERIFY ACTUAL DIMENSIONS AT
FABRICATION, .ALLOWING FOR ADEQUATE \NELD GAPS AND FITMENT.
3. MILL TEST REPORT (MTR) REQUIRED. DATE. SIZE ! CP.A'.'<JW f~O
AF"Vt> PHIRTZ
02 AUG 2016 c I PRT -0001992 B

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1 6 Ot.~" ']'
\.. . '

i'JOTES:
A 1. MATERIAL: ASTM A36. 6 X 6 X .25 ANGLE
A
2. OVERALL DIMENSIONS ARE REFERENCE ONLY. SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED
FOR FABRICATION OF THE P.ARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING Pl.ATE TO ACCOMMODATE:
WELD GAPS, FITMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECIFIC CONTAINER THE Plf\TE IS
INSTALLED INTO.
3. MILL TEST REPORT (MTR) REQUIRED.
i ~t~GE 1/AGM!I~'!::.D
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A A
NOTES:
1. MATER IA L: ASTM A36, PLATE, .38" THlCK.
2. M ILL TEST REPORT (MTR) REQUIRED .

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A L MATERIAL: ASTM A36, .25" PLATE A
2. OVERALL DIMENSIONS ARE REFERENCE ONlY. SUPPLIER SHALL DETERM1NE AND VERlFY ACTUAL DIMENSIONS
REQUIRED FOR FABRICAnON OF THE PARENT ASSEMBLY. SUPPUER RESPONSlBIUTlES INCLUDE SIZING PLATE TO
ACCOMMODATE: WELD GAPS, FITMENT AND OiHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECIFIC
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3. MILL TEST REPORT (MTR) REQUtRED.

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NOTES:
1. MATERIAL: P.STM A36, PLATE .. 25 THICK.
2. MILL TEST REPORT (MTR) REQUIRED.
3. OVERALL DIMEMSIONS ARE REFERENCE ONLY. SUPPLIER SH.I\LL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED
A FOR FABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODATE: A
WELD GAPS, FITMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECIFIC CONTAINER THE PLATE IS
INSTALLED INTO.

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NOTES:

1. MATERIAL: i\STM A36, 4"x4"x.25" ANGLE


A 2. OVERALL D!MEMSIONS ARE REFERENCE ONLY. SUPPLIER SHALL DETERMINE .A. NO VERIFY ACTUAL DiMENSIONS A
REQUIRED FOR FABRICA TJON OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZif'.IG PLATE TO
ACCOMODATE: WELD GAPS, FITMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECIFIC
CONTAINER THE PLATE IS lf'.lSTALLED INTO.
3. MILL TEST REPORT (MTR) REQUIRED. I MIST ELIMINATOR SUPPORT,. SIDE,
--"'-=---"--i 40FT LECM DRYER

05 AUG 2016 J C PRT-0002292

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NOTES:

1. MATEf~IAL: ASTM A36, RECTANGULAR TUBE 2 X 6 X .25


2. OVERALL DIMEMSION !S REFERENCE ONLY. SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED
FOR FABR!CA TION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODATE:
A WELD GAPS, F!TMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECIFIC CONTAINER THE PLATE A
IS INSTALLED INTO.
3. MILL TEST REPORT {MTR) REQUIRED.

4 3
4 3 2

D D

t-- - - - - - - - - - - - - - - - - - - - - - - - i 90.50 t - - -- - - - - - - , ------·------·-----·-····-·········-········-············•-'

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NOTES:

MATERIAL: ASTM A36. 4 X 4 X .25 ;\NGLE


2. OVERALL DIMEMSIONS ARE REFERENCE ONLY. SUPPLIER SHr\LL DETERMI.t>JE AND VERIFY .A,CTUAL Dlfv',ENSIONS
REQUIRED FOR FABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBIUTIES INCLUDE SIZING PLATE TO
A ACCOMODATE: A
3. WELD G.A.PS, FiTMENT AND OTHER t-\DJUSTMENTS AS REQUlRED TO PROPERLY FlT THE SPECIFIC CONTAn~ER THE PLATE IS
iNSTALLED INTO.
4. MILL TEST REPORT (MTI~) REQUIRED.

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4
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A NOTES: A
1. MA.TERlA L: ASTM A36, PLATE, .38" THICK.
2. MILL TEST REPORT (MTR) REQUIRED.

4 3
4

AH

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t~OTES:

A 1. MAl ERIAL: ASTM A36. PLATE, .25' THICK . A


2. OVERALL DIMEMStONS AR E REFERENCE ONLY. SUPPLIER SHAH DEJERMINE AND VERIFY ACTUAL DIMENSIONS REQUiRED FOR
fABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITiES INCLUDE SIZING PLATE TO ACCOMODATE: WELD GAPS.
FITMEN f AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPEC!FIC CONTAINER THE PLATE !S INSTALLED INTO.
3. lvULL TEST REPORT (MTR) Rf.OU I~( EO .

4 3
4 3 2 1

D D

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NOTES:
A A
A NGL''
t:, .6X 3 X .50
~1LCTEST (.~I',TR)
A"FRr "'- ASTM A36, r"
2.
l. REPORT REQUIRED.

4 3
4

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B 8

NOTES:

1. MATERIAL: ASTM A36. RECTANGULAR TUBE 4 X 6 X . 25~


A 2. OVERALL DIMEMSIONS ARE REFERENCE ONLY. SUPPUER SHALL DETERMINE AND VERJFY ACTUAL DIMENSIONS REQUIRED FOR
FABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONS!BlUTIES INCLUDE SIZING PLATE TO ACCOMODATE: WELD GAPS, F!TMENT
A
AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FlT THE SPECIFIC CONTAINER THE PLATE IS INSTALLED INTO.
3. COPE ENDS AS REQUIRED FO.R RTMENT AND WELDING TO CONTAINER TOP RAIL AND SEPARATOR CORNER PIECE AND WALL

4 3
4

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(\01.)

NOTES;
A I. MATERIAL: ASTM A36. 4 X 4 X .25 ANGLE A
2. OVERALL LENGTH OtMEMSION IS REFERENCE ONLY. SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED fOR
FABRICA T!ON Of THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INClUDE SIZING PLATE TO ACCOMODA TE: WELD GAPS, fiTMENT AND
OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FIT THE SPECifiC CO~HAINER THE PLATE IS INSTALLED INTO.
3. Mill TEST REPORT (MTR! REQUIRED.

4 3
4
ITEM NO . RT NUMBER DESCR IPTION MA TE RIA L OTY. I I
I
END PLATE l OWER, LECM DRYER AST!v\ A36 [ 1 I J----
~ ----~---------------------,---------·------~
2 PRT-0001982 ._..... LIFTING LUG, WALL PLATE, LECM DR YER ~"' A572 GRA0E560--l 1zo..,e [ ~•v.
----------· :-~--~~-----~-------------------------+----------1----------~
3 PRT-0002403 / END WALL BRACE, LECM DR YER ASTM A36 i ALL RE:t£.1.$~0 r'OP. FAa?.!CATiON .::2 J~!N ~'017 PHiriE
I

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NOTES : DETAIL F
SCALE I : 2
I. W ELD PROCESS: GMAW OR fCAW PROCESS. SUPPLiER SHALL PROViDE Al'l APPROVED \VELD lNG PROCEDURE
A 2.
SPEC:FICA TION (WPS) DOClJ,IAENT PER AWS D l. !
WELD SIZES A.RE MINilv',UMS
A
3 SUPPLIER IS RESPONSiBL E FOR ALL WELD GAPS AND FITMENT REQUIRED TO MEET FINAL Dilvi.ENSiONS.
4. TRIMMING OF PARTS FOR FINAL FITM ENT lS PERMISSIBLE.
5. VISUALLY INSPECT WELDS PER AWS Dl.l. SECTION 6. Pt>.RTC
WALL -PLATE ASSEMBLY, LECN!

iJ~< E

07 AUG 2016
DRYER
; S;ZS I OH..l.-."r:~iG NO

! c I ASM·OD0240"
I B
;~ :;:: './

P,Y£;Q;y ·- ..-...- ....·-·-i-.. .


-·st:.TI~ sr.:::;:.-; , cr--:

4 3 2
4 3 2
>!EV!SJONS

_J..U 2EtEA$E fOP- fAQP.!C~iiON

D D

c c
!~~--------------------------~------~,81.75;~.------------------------------------~\

~--- - - -- - - - - - - - - - - - - - - - - ----i-·--.....-
1 I

I I
17 ..52

I
(.25}-~~
B B

NOTES:

1. MATERIAL: ASTM A36, PLATE, .25 THICK


A 2. OVERALL DIMEMSIONS ARE REFERENCE ONLY, SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED FOR
FABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODA TE: WELD GAPS. FIT ME NT
A
AND OTHER ADJUSTMENTS A$ REQUIRED TO PROPERLY FIT THE SPECIFIC CONTAINER THE PLATE IS INSTALLED INTO.
3. MILL TEST REPORT [MTR) REQUIRED.

4 3
4
P.EVlS IOHS

D~SC P.WTK)N DATe

! Ai.l
~---J _________________
2:!JUN .2'0> i

D D

c c

(u<Jro]
f------·- -------------·---------------·----{ 455.50 l - - - - - - - - - - - - - - - - - - . J > . . , - 1

i
~----------------------------------------~i ______
\ t

It ' ,/

\
\
\ '\ (2.~}
',

('
}
('
)
I
\ t
t
I
\

B B
-~ h.25 )

NOTES:

1. MATERIAL:ASTM A36, PLATE, .25 THICK.


2. OVERALL DIMEMSIONS ARE REFERENCE ONLY. SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED
A FOR FABRICATION OF THE PARENT ASSEMBLY SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODATE: A
WELD GAPS. FITMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FlT THE SPECIFIC CONTAINER THE PLATE IS
INSTALLED INTO.
3.. MILL TEST REPORT {MTR) REQUIRED.
WALL SEAL PLATE, 40FT LECM
DRYER
QA.TE ! SIZE f C:>AAW'*J NO i HS\1
- 08106/2016 • c I PRT-0002407 [ 8
:S~.i!f10F'

4 3 2
4

D D

1 - - - - - - - -- - - - ----1\ 8 1 . 7 5 , l - - - - - - -- - - - -- - l

c c

( '2.04'> J
(80.50)

B B

J.-.25

NOTES:
l. MATERIAL: ASTM A36, PLATE, .25" THICK
2. OVERALL DIMENSIONS ARE FOR REFERENCE ONLY. SUPPLIER SHALL DETERMINE AND VERIFY ACTUAL DIMENSIONS REQUIRED FOR
A FABRICATION OF THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODATE WELD GAPS. FITMENT A
AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERlY FIT THE SPECIFIC CONTAINER THE PLATE IS INSTALLED INTO.
3. Mill TEST REPORT (MTR) REQUIRED.

4 3
4 3 2

D D

c (1 ~2 J c
1------~ 6.00 -~~···~··~·-.........., \ 9 i.

t '

B ,.J \3.89 ; .38) B

NOTES:
\. MATERIAL: ASTM A36, ANGLE. 6 X 6 X .25
2.. tv\ Ill TEST REPORT (MTR) REQUiRED.
A 3. OVERALL DIMENSIONS ARE REFERENCE ONLY. SUPPLIE.~ SHALL DETERMiNE AND VERIFY ACTUAL DIMENSIONS REQUiRED fOR
F.ABRlCt'.TlON OF THE PARENT ASSEMSl Y. SUPPLIER RESPONS!BIUTIES INCLUDE SIZING PART TO ACCOMOD.A TE: WELD GAPS,
A
FITMENT AND OTHE.R ADJUSTMENTS AS REQUIRED TO PROPERLY FJT THE SPECIFIC CON1A I ~IER THE PLATE IS INSTAllED INTO.

4 3
4

OiSC;:tl ?fK)< ~

D D

(
c c

( )
! j
i
J}

(5.00 [127)

B B

--1II~1,.25)
' '

NOTES:
1. MATERIAL: ASTM A36, PLATE . .25" THISK
2. OVERALL DIMENS IONS ARE REFERENCE ONLY. SUPPLIER SHt\LL DETERM INE AND VERIFY ACTUAL DIMENSIONS REQUIRED FOR
A FABRICATION Of THE PARENT ASSEMBLY. SUPPLIER RESPONSIBILITIES INCLUDE SIZING PLATE TO ACCOMODATE: WELD GAPS,
FITMENT AND OTHER ADJUSTMENTS AS REQUIRED TO PROPERLY FiT THE SPECiFIC CONTAINER THE PLATE IS INSTALLED INTO.
A
3. .MILl TEST REPORT (MTR) REQUIRED.

4 3
PT. SANGGAR SARANA BAJA

11. TECHNICAL QUERY


TCI RESPONSE TO SSB SUPPLICER CHANGE REQUEST DATED 18JUL2017

TECHNICAL QUERY FOR LECM PRODUCT


CUSTOMER : THERMOCHEM PREPARE BY : ALI.S.
DESCRIPTION SSB : 40FT LECM DRYER & SEPARATOR DATE : 17.07.2017
JOB NO : A.17.1022 REVISION :C

REV THERMOCHEM, INC. COMMENTS


NO DRAWING NO ITEM NO ORIGINAL DESIGN SSB PROPOSE
NO 18JUL2017 HIGHLIGHTED

ASM-0002325 48" EXPANSION PIPE ASSEMBLY

1 PRT-0002320 B 1 PIPE 48" ; SCH20 (0.5" WALL THK.) MAT'L A-53 GR.B ROLL PLATE 48" ; 12MM THK. ; MAT'L A-516 GR.70 ACCEPTABLE (MWB 18JUL2017)

2 PRT-0002302 B 1 FLANGE 48" ; PLATE 2" THK. MAT'L A-36 FLANGE ; PLATE 50MM THK.MAT'L SS-400 ACCEPTABLE

3 PRT-0002321 B 3 END PLATE ; PLATE 0.5" THK. ; MAT'L A-36 END PLATE ; PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

4 PRT-0002019 B 4 LIFTING LUG ; PLATE 1" THK. MAT'L A-572 GR.50 LIFTING LUG ; PLATE 1" THK. ; MAT'L A-516 GR.70 A516 GRADE 70 IS ACCEPTABLE

5 PRT-0002322 B 6 TRUST GUSSET ; PLATE 1" THK. ; MAT'L A-36 TRUST GUSSET ; PLATE 25MM THK. ; MAT'L SS-400 ACCEPTABLE

6 PRT-0002319 B 1 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

7 PRT-0002316 B 2 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

8 PRT-0002317 B 3 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

9 PRT-0002314 B 4 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

10 PRT-0002318 B 5 PIPE PLATE ; PLATE 0.5" THK. ; MAT'L A-36 PIPE PLATE ; PLATE 12MM THK. ; MAT'L SS-400 ACCEPTABLE

11 PRT-0002313 B 6 SIDE PLATE ; PLATE 0.25" THK. ; MAT'L A-36 SIDE PLATE ; PLATE 6MM THK. ; MAT'L SS-400 ACCEPTABLE

ASM-0004232 DRAIN MANIFOLD

1 PRT-0001814 B 1 LIFTING LUG ; PLATE 0.5" THK. ; MAT'L A-572 GR.50 LIFTING LUG ; PLATE 12.7MM THK. ; MAT'L A-516 GR.70 A516 GRADE 70 IS ACCEPTABLE

ASM-0002070 CORNER POST BLOCK

1 ASM-0002068 B 1 PLATE 1.25" THK. ; MAT'L A-36 PLATE 32MM THK. MAT'L SS-400 ACCEPTABLE

2 ASM-0002067 B 2 PLATE 1.25" THK. ; MAT'L A-36 PLATE 32MM THK. MAT'L SS-400 ACCEPTABLE

3 PRT-0002071 B 15 COVER PLATE 1.5" THK. ; MAT'L A-36 PLATE 38MM THK. MAT'L SS-400 ACCEPTABLE

ASM-0002289 40FT LECM DRYER

ASM-0002290

1 PRT-0002293 B 2 REC. TUBE 2"X 6"X 0.25"THK. ; MAT'L A-36 BENDING PLATE 6MM THK. ; MAT'L SS-400 ACCEPTABLE

2 PRT-0002291 B 3 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

3 PRT-0001992 B 4 ANGLE 6"X6"X0.25"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

4 PRT-0002295 B 5 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

5 PRT-0002292 B 6 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

6 PRT-0002405 B 7 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

7 PRT-0001989 B 8 ANGLE 6"X6"X0.25"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

8 PRT-0002328 B 9 ANGLE 6"X3"X0.5"THK. ; MAT'L A-36 MODIF FROM ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

9 PRT-0002054 B 10 ANGLE 6"X6"X0.25"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

10 PRT-0002516 B 11 ANGLE 6"X6"X0.25"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

11 PRT-0002407 B 2 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

THERMOCHEM, INC. PROPRIETARY 1 OF 3


TCI RESPONSE TO SSB SUPPLICER CHANGE REQUEST DATED 18JUL2017

REV THERMOCHEM, INC. COMMENTS


NO DRAWING NO ITEM NO ORIGINAL DESIGN SSB PROPOSE
NO 18JUL2017 HIGHLIGHTED
12 PRT-0002401 B 4 REC. TUBE 4"X 6"X 0.25"THK. ; MAT'L A-36 BENDING PLATE 6MM THK. ; MAT'L SS-400 ACCEPTABLE

13 PRT-0002655 B 5 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

14 PRT-0002300 B 6 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

15 PRT-0002064 B 7 PLATE 0.375" THK. ; MAT'L A-36 PLATE 10MM THK. MAT'L SS-400 ACCEPTABLE

16 PRT-0002066 B 8 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

17 PRT-0002298 B 9 PLATE 0.375" THK. ; MAT'L A-36 PLATE 10MM THK. MAT'L SS-400 ACCEPTABLE

ASM-0002404

1 PRT-0002511 B 1 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

2 PRT-0001982 B 2 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

3 PRT-0002403 B 3 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

ASM-0002287 40FT LECM SEPARATOR

ASM-0002288

1 PRT-0002506 B 2 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

2 PRT-0002504 B 3 PLATE 0.25" THK. ; MAT'L A-36 PLATE 6MM THK. MAT'L SS-400 ACCEPTABLE

3 PRT-0002306 B 2 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

4 PRT-0002303 B 3 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

5 PRT-0002305 B 4 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

6 PRT-0001935 B 5 ANGLE 3"X3"X0.5"THK. ; MAT'L A-36 ANGLE 75X75X12MM THK.; MAT'L SS-400 ACCEPTABLE (MWB 18JUL2017)

7 PRT-0002304 B 8 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

8 PRT-0002038 B 9 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

9 PRT-0002327 B 10 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

10 PRT-0002501 B 11 ANGLE 6"X6"X0.5"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

11 PRT-0002502 B 12 ANGLE 6"X6"X0.5"THK. ; MAT'L A-36 ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

12 PRT-0002307 B 13 ANGLE 3"X3"X0.5"THK. ; MAT'L A-36 ANGLE 75X75X12MM THK.; MAT'L SS-400 ACCEPTABLE (MWB 18JUL2017)

13 PRT-0001946 B 14 ANGLE 3"X3"X0.5"THK. ; MAT'L A-36 ANGLE 75X75X12MM THK.; MAT'L SS-400 ACCEPTABLE (MWB 18JUL2017)

14 PRT-0002311 B 16 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

15 PRT-0002310 B 17 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

16 PRT-0002037 B 18 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

17 PRT-0002041 B 19 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

18 PRT-0002328 B 21 ANGLE 6"X3"X0.5"THK. ; MAT'L A-36 MODIF FROM ANGLE 150X150X12MM THK.; MAT'L SS-400 ACCEPTABLE

19 PRT-0002503 B 22 REC. TUBE 4"X 4"X 0.25"THK. ; MAT'L A-36 BENDING PLATE 6MM THK. ; MAT'L SS-400 ACCEPTABLE

20 PRT-0002076 B 23 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

21 PRT-0002077 B 24 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

22 PRT-0002326 B 25 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

23 PRT-0002505 B 26 ANGLE 4"X4"X0.25"THK. ; MAT'L A-36 ANGLE 100X100X8MM THK.; MAT'L SS-400 ACCEPTABLE

THERMOCHEM, INC. PROPRIETARY 2 OF 3


TCI RESPONSE TO SSB SUPPLICER CHANGE REQUEST DATED 18JUL2017

REV THERMOCHEM, INC. COMMENTS


NO DRAWING NO ITEM NO ORIGINAL DESIGN SSB PROPOSE
NO 18JUL2017 HIGHLIGHTED

ASM-0001932

1 PRT-0001933 B 1 PLATE 0.5" THK. ; MAT'L A-36 PLATE 12MM THK. MAT'L SS-400 ACCEPTABLE

2 PRT-0001934 B 2 ANGLE 2"X2"X0.25"THK. ; MAT'L A-36 ANGLE 50X50X5MM THK.; MAT'L SS-400 ACCEPTABLE

ASM-0002308

1 PRT-0002302 B 1 PLATE 2" THK. ; MAT'L A-36 PLATE 50MM THK. MAT'L SS-400 ACCEPTABLE

2 PRT-0002309 B 2 PIPE 48" ; SCH XS (0.5" WALL THK.) MAT'L A-53 GR.B ROLL PLATE 48" ; PLATE 12MM THK. ; MAT'L A-516 GR.70 ACCEPTABLE (MWB 18JUL2017)

ASM-0002264

1 PRT-0001973 B 1 PIPE 26" ; SCH 20 (0.5" WALL THK.) MAT'L A-53 GR.B ROLL PLATE 26" ; 12MM THK. ; MAT'L A-516 GR.70 ACCEPTABLE (MWB 18JUL2017)

2 PRT-0001972 B 2 FLANGE 26" ; PLATE 1.5" THK. MAT'L A-36 FLANGE ; PLATE 38MM THK.MAT'L SS-400 ACCEPTABLE

ASM-0003386
ASTM A106 GRADE B IS
1 PRT-0003387 B 1 PIPE 12" ; SCH STD (0.375" WALL THK.) MAT'L A-53 GR.B PIPE 12" ; SCH STD (0.375" WALL THK.) MAT'L A-106 GR.B
ACCEPTABLE

THERMOCHEM, INC. PROPRIETARY 3 OF 3


C,
C,
PT. SANG GAR SARANA BAJA

12. OTHER
PT. SANGGAR SARANA BAJA

NOT APPLICABLE

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