Raychem Heatshrink Products - RB Racing

Molded Parts 

Part Numbering System 

2 0 2D 1 21 - 3 01 / 42 - 0 

Color (TD-0 = Black). Other colors factory quote 

Optional Adhesive* Coating (precoated in factory) 

Modification (available on request) 

• Over expansion 

• Cutoff 

• Molding ports (injection and vent) 

Material** 

Size of Part in Family: From 11 (= smallest) to 99 (= largest) 

Family Number 

Type of Part: 

A = Nonlipped boots/transitions 

C = Lipped boot 

D = Lipped boot 

F = Lipped boot 

K = Lipped boot 

S = Rayaten 

G = Lipped boot 

W, P = Other shapes 

4Molded Parts 

Angle of Part: 

All openings One opening 

Circular 

Noncircular 

0 = Straight 0 = Straight 

2 = 90° 3 = 90° 

4 = 45° 5 = 45° 

6 = 30° 7 = 30° 

Number of openings in the part 

*See section 5 for details on adhesives. 

**See page 4-24 for details on materials. 

Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 

Revised 5-03 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Japan: 81-44-900-5102 

specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Singapore: 65-4866-151 

www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171 

4-7

Materials 

Material Selection Table 

Applications 

Tyco Electronics offers Raychem products in a variety of materials to enable designers 

and material specifiers to obtain optimum performance. 

4-24 

Material* 

Characteristics 

A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with 

good resistance to fluids and heat. -3 molded parts are ideal for use in applications where toughness 

-3 Molded Part Material combined with resistance to occasional exposure to fluids or heat is required. -3 molded parts are 

recommended for use in System 10 and System 20. 

A general purpose, heat-shrinkable flame retarded, polyolefin compound used to make shielded 

molded parts.-3S molded parts form part of the Rayaten shielding system and are ideal for use in 

-3S Molded Part Material applications where toughness combined with resistance to occasional exposure to fluids or heat is 

required. -3S molded parts are recommended for use in System 10. 

A general purpose, heat-shrinkable flexible and flame retarded polyolefin molding compound with good 

resistance to fluids and heat. -4 molded parts are ideal for use in applications where toughness 



Designed for use in applications where extreme flexibility is required. The parts provide excellent strain 

-6 Molded Part Material relief and sealing over a broad temperature range and remain flexible at very low temperatures. The 

standard colour is black. 

For use in outer space, where use of low outgassing components is required. The parts provide 

-8 Molded Part Material excellent strain relief at connector cable terminations. Please contact Raychem for available shapes. 

The standard colour is black. 

A high temperature, heat-shrinkable, flexible, flame retarded, fluoroelastomeric molding compound with 

-12 Molded Part Material excellent resistance to long term fluid immersion and heat exposure. A wide range of shapes are 

available in this material. -12 molded parts are recommended for use in System 200. 

A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric molding compound, 

designed to offer excellent performance in harsh environments. Ideal for use in military vehicles where 

-25 Molded Part Material high temperatures and long term exposure to hot fluids is expected. A wide range of shapes are 


A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric compound, used to make 

shielded molded parts. -25S molded parts form part of the Rayaten shielding system and are ideal for 

-25S Molded Part Material use in military vehicles where high temperatures and long term exposure to hot fluids is expected. 

-25S molded parts are recommended for use in System 25. 

A heat-shrinkable, highly flexible, fluid and temperature resistant, VPB molding compound, ideal for 

use in general purpose and high temperature military applications where exposure to petroleum based 

-50 Molded Part Material solvents is expected. Uniboots and a wide range of low profile shapes are available in this material. 

-50 molded parts are recommended for use in System 30 and are compatible with System 25 

components. 

A heat-shrinkable, rugged, flexible, fluid and temperature resistant, EPB molding compound, ideal for 

-51 Molded Part Material use in general purpose applications where exposure to petroleum based solvents is expected. 

Uniboots and a wide range of low profile shapes are available in this material. -51 molded parts are 

recommended for use in System 20. 

A heat-shrinkable, flexible, flame retarded, fluid and high temperature resistant, modified fluoropolymer 

-55 Molded Part Material molding compound. -55 molded parts are ideal for use in applications where resistance to the effects 

of N.B.C. agent exposure and decontamination, combined with excellent abrasion resistance is 

required. A wide range of shapes is available. -55 molded parts are recommended for use in 

System 300. 

A heat-shrinkable, flexible, fluid and temperature resistant, polyolefin molding compound, ideal for use 

-71 Molded Part Material in general purpose applications where a good balance of fluid and heat resistance properties is 

required. Uniboots and a wide range of low profile shapes are available. -71 molded parts are suitable 

for use in System 10. 

A heat-shrinkable, semi flexible, low fire hazard molding compound designed to offer excellent fire 

-100 Molded Part Material safety characteristics combined with low smoke and low acid gas emission -100 also exhibits good 

mechanical and fluid resistance properties. A wide range of shapes are available in this material. -100 

molded parts are recommended for use in System 100. 

A heat-shrinkable, semi flexible, low fire hazard compound used to make shielded molded parts. 100S 

-100S Molded Part Material molded parts form part of the Rayaten shielding system and are designed to offer excellent fire safety 

characteristics combined with low smoke and low acid gas emission. -100S also exhibits good mechanical 

and fluid resistance properties. -100S molded parts are recommended for use in System 100. 

A heat-shrinkable, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding 

-125 Molded Part Material compound 125 molded parts are ideal for use in applications where resistance to the effects of N.B.C. 

agent exposure and decontamination, combined with excellent abrasion resistance is required. A 

range of shapes are available. -125 molded parts are recommended for use in System 300. 

-130 Molded Part Material Non flame-retarded molded material. 

-146 Molded Part Material Flame retarded, ultra-high ratio heat-shrinkable material. 

-152 Molded Part Material Flame retarded, high ratio heat-shrinkable material. 

*Check with specific part page for applicable materials. 




www.tycoelectronics.com are U.S. equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-1793-528171

Adhesives 

Table of Contents 

Tyco Electronics manufacturers 

Raychem adhesives 

and sealants to accommodate 

a wide range of applications, 

materials, and 

environmental conditions. 

Raychem adhesives include 

both thermosets and thermoplastics. 

Thermosets are curable 

two-part epoxies or 

crosslinked elastomers. 

Thermoplastics are hot-melt 

adhesives that flow when 

heated and set when 

cooled. They reflow when 

reheated to simplify 

component repair. 

Tyco Electronics also manufactuers 

Raychem products 

that include a thermoplastic 

adhesive or a mastic-type 

sealant for water holdout 

applications. The sealants 

adhere to non-oily substrates 

and can be removed 

where reentry is necessary. 

Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 

Adhesive/Sealant Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2 

Adhesive/Sealant product Characteristics Table . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3, 5-4 

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5 to 5-7 

5Adhesives 





5-1

Adhesives 

Selection Guide 

To determine the adhesive 

or sealant most compatible 

with a Raychem part, you 

must know the part’s 

product type. 

Use the Adhesive/Sealant 

Selection Table below to 

determine a Raychem part’s 

product type and the 

adhesive/sealant compatible 

with that type. 


Product Characteristics 

Table (pages 5-3 and 5-4) 

to be sure the adhesive or 

sealant has the product 

characteristics your application 

requires. 

To use the Selection Table, 

follow these four steps: 

1. Under “Substrate 

Category,” find the product 

material and product 

name/part number for the 

Raychem part. 

2. Across the top of the 

table, find the part’s 

product type and dash 

number. 

3. At the intersection of the 

substrate category (product 

material/name/part 

number) and the product 

type (by designated 

dash number) you will 

find the part number for 

the most compatible 

adhesive for the 


4. See the Adhesive/ 

Sealant Product 

Characteristics Table 

below to verify the 

characteristics of the 

adhesive/sealant you 

selected. 

Adhesive/Sealant Selection Table 

Substrate 

Category 

Polyolefin 

Product 

Name 

Molded Part Material Dash Number 

Examples -3 -4 -6 -8 -12 -25 -50 -51 -55 -71 -100 -125 -130 

RNF-100 S-1006 S-1006 — — — — — — — S-1006 — — S-1006 

Versafit S-1009 S-1009 — — — — — — — S-1009 — — S-1009 

CRN S-1017 S-1017 — — — — — — — S-1017 — — S-1017 

BSTS S-1030 S-1030 — — — — — — — S-1030 — — — 

SST S-1048 S-1048 — — — — — — — S-1048 — — — 

HR S-1298 S-1297 — — — — — — — S-1297 — — — 

S-1009 S-1009 — S-1009 — S-1125 — — — S-1009 — S-1009 — 

Kynar S-1048 S-1048 — — — — — — — S-1048 — S-1048 — 

Fluoro- S-1125 S-1125 — — — — — — — S-1125 — S-1125 — 

polymer RT555 — — — — S-1255 — — — S-1255 — — S-1255 — 

HCTE — — — — S-1255 S-1125 — — S-1255 — — — — 

CONVOLEX — — — — S-1125 — — — S-1125 — — — — 

S-1006 S-1006 — — — — — — — S-1006 — — — 

Vinyl PVC S-1009 S-1009 — — — — — — — S-1009 — — — 

S-1017 S-1017 — — — — — — — S-1017 — — — 

DR-25 — — — — — S-1125 S-1125 S-1125 — — — — — 

S-1006 S-1006 — — — — — S-1124 — S-1006 — — — 

NT S-1009 S-1009 — — — — — — — S-1009 — — — 

S-1017 S-1017 — — — — — — — S-1017 — — — 

Elastomer 

NT-FR — — — — — S-1125 — S-1124 — — — — — 

SFR — — * — — — — — — — — — — 

SRFR — — * — — — — — — — — — — 

VITON — — — — S-1255 — — — S-1255 — — S-1255 — 

VPB 

— — — — — — S-1125 — — — — — — 

— — — — — — S-1255 — — — — — — 

Zerohal 

XFFR — — — — — — — — — — S-1030 — — 

ZHTM — — — — — — — — — — S-1030 — — 

*GE RTV 108 used with SFR SRFR and -6 (silicone) molded parts. 

5-2 





Adhesives 

Adhesive/Sealant Product Characteristics Tables 

Product 

Precoat 

Operating 

Product 

Available Form/ 

Type 

Designation 

Type 

Temperature 

Range 

Designation 

Packaging 

Thermosets 

S-1006 — 

Epoxy/ 

S-1006 Kit 1 Two x 15-gram packs 

-55°C to 135°C 

polyamide 

S-1006 Kit 2 Four x 7.5-gram packs 

two-part paste 

[-67°F to 275°F] 

S-1006 Kit A Ten 3-gram packs 

S-1009 — 

Epoxy/ 

-55°C to 135°C 

polymercaptan 


[-67°F to 275°F] 


S-1255-04 

One-part epoxy -55°C to 200°C 

— tape adhesive [-67°F to 392°F] 

S-1255-04 Tape [3/4 in. x .020 x 100 ft.] 

S-1125 Kit 1 Five 10-gram packs 

S-1125 Kit 2 Two 10-gram packs 

S-1125 — 

Epoxy/polyamide 

-55°C to 150°C S-1125 Kit 3 One 100-gram pack 


[-67°F to 302°F] S-1125 Kit 4 Five 10-gram packs 

S-1125 Kit 5 One 10-gram pack 

S-1125 Kit 8 Two 50-ml syringes 

/225 

Precoated 

-75°C to 150°C 

Precoat only on 

latent-curing 

[-103°F to 302°F] 

-25 molded 

epoxy/polyamide 

parts 

— 

Thermoplastics 

S-1017 /42 

Hot-melt/ 

-20°C to 60°C*** 

polyamide 

[-4°F to 140°F] 

S-1017 Tape [1 in. x .010 in. x 50 ft.] 

S-1030 /180 

Hot-melt/ -80°C to 80°C 

polyolefin 

[-112°F to 176°F] 

S-1030 Tape [3/4 in. x .010 in. x 33 ft.] 

S-1048 /86 

Hot-melt, -55°C to 120°C 

high performance [-67°F to 248°F] 


S-1124 /164 

Hot-melt/ 

elastomeric 

-55°C to 105°C 

polymer 

[-67°F to 221°F] 

S-1124 Tape [3/4 in. x .018 in.x 10 ft.] 

S-1297 /97 

Hot-melt/ 

polyamide 

-20°C to 90°C] 

adhesive 

[-4°F to 194°F] 


Sealants 

S-1278 — Hot-melt grey -40°C to 90°C S-1278-01 Tape [1 in. x .062 in. x 25 ft.] 

butyl sealant [-40°F to 194°F] S-1278-02 Tape [33/4 in. x .125 in. x 10 ft.) 

S-1305 — 

Hot-melt grey -40°C to 90°C 

butyl sealant 

[-40°F to 194°F] 

S-1305-01 Tape [1 in. x.062 in. x25 ft.] 

*Shelf life from date of manufacture. 

**For specific adhesion properties, see product specification sheets. 

***Passes cold bend at -40°C [-40°F] per RT-4204. 

****Only S-1006 Kit A conforms to MIL-A-46864. 

5Adhesives 





5-3

Adhesives 

Adhesive/Sealant Product Characteristics Tables (Continued) 

Pot Life 

at 23°C 

Curing 

Conditions 

Shelf life* at 

or below 

25°C 

Specifications** 

Comments 

RT-1006 

General purpose harnessing adhesive. 

1 h 96 h at 20°C [68°F] min. or 2 years RK-6612 Not used on Viton, silicone or Kynar; 

1 hr at 120°C [248°F] 20-minute pot life 

MIL-A-46864**** 

24 h at 20°C [68°F] min. or General purpose harnessing adhesive 

1 hr at 95°C [203°F] 2 years RT-1009 Not used on Viton or silicone; 

20 min 20-minute pot life 

45 min at 120°C [248°F] One-part epoxy tape used with Viton 

2 h at 155°C [311°F] min. or 1 year RT-1014 harness systems. Heat cure required 

15 min at 240°C [464°F] (2 hours at 155°C [311°F]) 

RT-1011 

24 h at 20°C min. or 

18 months RK-6619 

Good fluid-resistant epoxy used with 

90 min 1 hr at 85°C [185°F] 

VG-95343 

System 25 

Cure during installation 

of molded parts 

1 year 

VG-95343 

RK-6630 

Precoated epoxy system for System 25 

General purpose harnessing adhesive 

— 120°C [248°F] Unlimited RT-1050/1 Standard precoated adhesive for -3 

and -4 molded parts 

— 120°C [248°F] Unlimited 


RT-1050/6 

RK-6017 

RT-1050/3 

RK-6626 

Good low-temperature flexibility 

Available as a preinstalled tape for 

molded parts 

Requires high temperature to achieve 

bonding. Highest service temperature 

for hot melt 

Requires reflowing in an oven at 150°C [302°F] 

— 135°C [275°F] Unlimited RT-1050/13 for 90 minutes. Designed to bond to 

-51 molded parts. 


Standard precoated adhesive in 

— 120°C [248°F] Unlimited RW-2019 Sigmaform molded parts, CES and 

CSGA cable entry seals, and SST-FR 

heat-shrinkable tubing 

— 110°C [230°F] Unlimited RW-2020 






General purpose sealant and cable 

breakout area filler 

Halogen-free, flame-retardant sealant 

and cable breakout area filler 

5-4 





Adhesives 

Installation Guide 

Substrate Preparation 

Procedures 

Preparation of the substrate 

depends on the part to be 

bonded. Following are two 

preparation procedures. 

The first applies to plated 

metals and adapters; the 

second applies to polymer 

molded parts, cable jackets, 

and tubing materials. 

Plated Metals and Adapters 

Thoroughly degrease the 

surface with a clean cloth or 

paper wipe dampened with 

a solvent. The cloth or 

paper should not be saturated 

with the solvent. 

Allow the part to stand for 

a minute or two to allow 

complete evaporation of the 

solvent. 

Molded Parts, Cable Jackets, 

and Tubing Materials 

Carefully and evenly abrade 

the surface with #320 emery 

cloth. Wipe contaminants 

and abraded particles away 

with a clean cloth or paper 

wipe dampened with a solvent. 

The cloth or paper 

should not be saturated 

with the solvent. Allow the 

part to stand for a minute or 

two to allow complete evaporation 

of the solvent. 

Note: 

■ Avoid contamination of the prepared 

surface. If using primer, 

apply it according to the manufacturer’s 

instructions and allow it to 

dry. 

■ Epoxy adhesives may cause skin 

and eye irritation. Be sure to 

observe the handling instructions. 

■ When using hot-melt adhesives on 

substrates with high heat-sink 

capacity (such as connector backshells), 

preheat the substrate until 

it is hot to touch, then apply the 

adhesive tape and shrink the 

molded part in place. 

Caution: 

The use of cleaning solvent 

is described in the preparation 

of various components 

for adhesive bonding. 

Please observe the solvent 

manufacturer’s safety recommendations. 

Several 

Raychem epoxy adhesives 

and solvent base primers 

are also described in some 

cases. For specific handling 

precautions, please consult 

the appropriate Raychem 

material safety data sheet 

for the adhesive being used. 

Installation Procedures 

The three sets of installation 

instructions that follow are 

based on the type and/or 

form of adhesive or sealant 

to be used. 

Select the set of instructions 

that applies to your 

application. 

Tape Adhesives and Sealants 

Connector Boot 

1. Degrease the area of the 

adapter to which the 

boot will be bonded, 

using appropriate solvent 

on a paper tissue or 

clean cloth. Do not 

abrade the adapter. 

2. Lightly abrade the bonding 

area of the cable 

jacket with #320 emery 

cloth, then wipe off loose 

particles with a tissue or 

clean cloth dampened 

with a solvent. 

3. Lightly abrade and wipe 

25.4 [1.0] back inside 

each end of the boot. 

4. When using primer, 

apply a thin, uniform 

coating to the bonding 

surface and let it air dry 

(15–20 minutes). 

5. Double-wrap the adhesive 

tape around the 

cleaned area of the 

adapter, placing slight 

tension on the tape as 

you wrap. Tack the ends 

in place with a soldering 

iron or hot tool. 

6. Double-wrap adhesive 

tape around the cable 

jacket where the end of 

the boot is to be located. 

7. Position the boot on the 

adapter and the cable. 

Apply heat, starting at 

the connector end. 

8. Recover the connector 

end of the boot onto the 

adapter and continue 

heating until the area is 

fully recovered and the 

adhesive tape is properly 

melted. 

9. Complete the recovery 

of the boot, continuing 

toward the cable end. 

Heat the cable end of 

the boot where the 

adhesive is placed, until 

the part is fully recovered 

and the tape has 

properly melted or 

flowed. The tape should 

appear wet, form a bead 

or fillet between the 

cable and boot, and 

show no definition 

between the layers of 

tape. 

10.Where oven curing is 

required to complete 

adhesive bonding, heat 

the assembled harness 

in a preheated oven 

according to the following 

schedule: 

S-1255-02: 

2 hours at 155°C [311°F] 

S-1124: 

90 minutes at 150°C [302°F] 

Transition 








2. Abrade and wipe the 

inside of each transition 

opening. 






5Adhesives 





5-5

Adhesives 

Installation Guide (Continued) 

4. Double-wrap the tape 

around the abraded 

areas of the cable, placing 

slight tension on the 

tape as you wrap. Tack 

the ends in place with a 

soldering iron or hot tool. 

5. Center the molded part 

over the transition area. 

When properly positioned, 

the part should 

not fit tightly in the 

“branched” area of the 

breakout. A tight fit may 

cause the part to crease 

or wrinkle as it recovers. 

The tape should extend 

slightly beyond the end 

of the transition. 

6. Apply heat to the center 

of the transition. Recover 

one leg of the transition, 

moving heat from the 

center of the transition 

to the adhesive opening 

of the leg. Repeat the 

procedure on each leg 


7. Continue heating each 

end of the transition until 


and the adhesive 

tape has properly 

melted or flowed. The 

tape should now appear 

wet, form a bead or fillet 

between the cable and 

transition, and show no 

definition between the 

layers of tape. 

8. Where oven curing is 






schedule: 

S-1255-02: 

2 hours at 155°C [311°F] 

S-1124: 

90 minutes at 150°C [302°F] 

Thermosets 


1. Thoroughly mix the two 

parts according to the 

instructions provided 

with the kit. 













clean cloth. 

4. Lightly abrade back 25.4 

mm [1.0] inside each 

end of the boot. 

5. Using a spatula, apply 

the mixed adhesive to 

the adapter and shrink 

the adapter to the end of 

the boot. 

6. Apply adhesive to the 

cable jacket and complete 

the shrinking 

process. 

7. With a clean cloth, 

remove excess adhesive 

from all areas 

immediately. 

8. Follow the curing conditions 

outlined in this 

guide. 

Transition 




with the kit. 






clean cloth. 

3. Abrade and wipe inside 

each opening of the 

transition. 



the cable jacket. 





center of the transition to 

the adhesive opening of 

the leg. Repeat the procedure 

on each leg. 

6. Remove excess 

adhesive from all areas 

immediately with a 

clean cloth. 

7. Follow the curing 

conditions specified for 

“thermosets” in the 

“Adhesive/Sealant 


Table” on pages 5-3 and 

5-4. 

5-6 





Adhesives 


Molded Parts Pre-coated 

with Thermoplastic 

Adhesive 


1. Degrease the area of 

the adapter to which 

the boot will be bonded, 


on a paper tissue 

or clean cloth. Do not 

abrade the adapter or 

inside surface of the 

boot. 







with solvent. 


adapter and cable. 

Apply heat starting at 







adhesive is properly 

melted. 



toward the cable end of 

the boot until the part is 



melted. The adhesive 

should form a bead or 

fillet between the cable 

and boot when fully 

melted. 


remove excess 

adhesive from all 

areas immediately. 


conditions outlined in 

this guide. 

Transition 







with solvent. 













end until the part is 


adhesive has properly 




and transition when 

fully melted. 


conditions specified 

for “thermosets” in the 



Table” on pages 5-3 and 

5-4. 

5Adhesives 





5-7

Adhesives 

Engineering Notes 

5-8 Catalog 1654025 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 




Heat-Shrink Tubing, Molded Parts and Adhesives 

Table of Contents 

METRIC 

Dimensions in this section 

are millimeters over inches 

Single-Wall Tubing 

CRN Semi-rigid, flame-retardant, polyolefin tubing . . . . . . . . .10004, 10005 

DCPT Flexible, flame-retardant, dual-color, polyolefin tubing . .10006, 10007 

DR-25 

Heat-shrinkable, flexible, chemical and abrasion 

resistant tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10008, 10009 

MicroFit Small-diameter, high-shrink-ratio tubing . . . . . . . . . . . . .10010, 10011 

NT/NTFR Very flexible, rugged neoprene elastomer tubing . . . . . .10012, 10013 

NT-MIL 

Flexible, Rugged, Modified Elastomeric heat-shrinkable 

tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10014, 10015 

RNF-100 Flexible, flame-retardant, general purpose, 

polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10016, 10017 

RNF-150 High-performance, flame-resistant, flexible, 

fluoropolymer tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . .10018, 10019 

RNF-3000 Flexible, high-shrink-ratio, flame-retardant, 

general purpose, polyolefin tubing . . . . . . . . . . . . . . . . .10020, 10021 

RP-4800 High-shrink-ratio, flame-retardant, polyolefin tubing . . . .10022, 10023 

RT-3 Semi-rigid, flame-retardant, polyolefin tubing . . . . . . . . .10024, 10025 

RT-375 Clear, flame-resistant, flexible, fluoropolymer tubing . . .10026, 10027 

RT555 

Fluid-resistant, chemical resistant, crosslinked 

fluoropolymer tubing with extended temperature range . . .10028, 10029 

RW-175 

High temperature and fluid resistant, extra tough, 

semi-rigid, heat-shrinkable tubing . . . . . . . . . . . . . . . . . .10030, 10031 

SFR Very flexible, flame-retardant, silicone elastomer tubing . . .10032, 10033 

SRFR Silicone rubber, highly flexible, heat-shrinkable tubing . . .10034, 10035 

Versafit 

Highly, flame-retardant, very flexible, 

low-shrink-temperature, polyolefin tubing . . . . . . . . . . . .10036, 10037 

Versafit V4 Very-thin-wall, very flexible, highly flame-retardant, 


Viton/Viton-HW/ Heat-shrinkable, chemical-resistant, 

Viton-E/Viton-TW high-temperature tubing . . . . . . . . . . . . . . . . . . . . . . . . .10040, 10041 

ZH-100 Flexible, thin-wall, low-fire-hazard tubing . . . . . . . . . . . .10042, 10043 

ZHTM 

Heat-shrinkable, flexible tubing with low toxicity for fire 

safety applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10044, 10045 

Adhesive Lined Tubing 

ATUM High-shrink-ratio, adhesive-lined polyolefin tubing . . . . .10046, 10047 

DWP-125 Flexible, high-shrink-ratio, adhesive-lined, 


ES1000 

Clear, high-shrink-ratio, adhesive-lined, semi-rigid 


ES2000 

Flame-retardant, high-shrink-ratio, adhesive-lined, 

semi-rigid polyolefin tubing . . . . . . . . . . . . . . . . . . . . . . .10052, 10053 

ES Caps 

High-shrink-ratio, adhesive-lined, semi-rigid 

polyolefin caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10054, 10055 

HCTE Helical convolex tubing with a high crush resistance . . .10056, 10057 

PD Caps Semi-rigid, encapsulant-lined, polyolefin caps . . . . . . . .10058, 10059 

RayBlock 85 Heat-shrinkable water-blocking system . . . . . . . . . . . .10060, 10061 

RayBlock 105 Heat-shrinkable water-blocking system . . . . . . . . . . . .10062, 10063 

SCL Semi-rigid, encapsulant-lined, polyolefin tubing . . . . . . .10064, 10065 

10 

Heat-Shrink Tubing, 

Molded Parts and Adhesives 





10001


10002 

Table of Contents (Continued) 

SCT 

Flame-retardant, adhesive-lined, semi-rigid polyolefin, 

heat-shrinkable tubing (extended temperature range) . .10066, 10067 

TAT-125 Adhesive-lined, flexible polyolefin tubing . . . . . . . . . . . .10068, 10069 

Heavy-Walled Tubing 

BSTS/BSTS-FR General purpose, heat-shrinkable tubing . . . . . . . . . . . .10070, 10071 

HF High-flex, heavy-wall, heat-shrinkable tubing . . . . . . . . .10072, 10073 

HRHF/HRNF/ High-ratio, heat-shrinkable 

HRSR tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10074, 10075 

SST/SST-FR Self-sealing, heat-shrinkable tubing . . . . . . . . . . . . . . . .10076, 10077 

XFFR Halogen-free, flame-retardant, heat-shrinkable tubing . .10078, 10079 

Molded Parts 

Shapes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10080, 10081 

Shape Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10082, 10083 

Part Numbering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10084 

Visual Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10085-10097 

Boot Adapter Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10098-10100 

Material Selection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10101 

Materials 

-3 Semi-rigid modified polyolefin . . . . . . . . . . . . . . . . . . . . .10102, 10103 

-4 Flexible polyolefin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10104, 10105 

-12 Modified fluoroelastomer . . . . . . . . . . . . . . . . . . . . . . . . .10106, 10107 

-25 Fluid-resistant modified elastomer . . . . . . . . . . . . . . . . .10108, 10109 

-25S Fluid-resistant screened elastomer . . . . . . . . . . . . . . . . .10110, 10111 

-50 Fluid-resistant modified elastomer . . . . . . . . . . . . . . . . . .10112, 10113 

-51 Chemical-resistant fluoroelastomer . . . . . . . . . . . . . . . . .10114, 10115 

-55 Flexible fluoropolymer . . . . . . . . . . . . . . . . . . . . . . . . . . .10116, 10117 

-71 Semi-rigid modified polyolefin . . . . . . . . . . . . . . . . . . . . .10118, 10119 

-100 Low-fire-hazard material . . . . . . . . . . . . . . . . . . . . . . . . .10120, 10121 

-100S Low-fire-hazard screened material . . . . . . . . . . . . . . . . .10122, 10123 

-125 Flexible fluoropolymer . . . . . . . . . . . . . . . . . . . . . . . . . . .10124, 10125 

Caps 

101A011 to 094 End caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10126, 10127 

SSC Heat-shrinkable end caps . . . . . . . . . . . . . . . . . . . . . . . .10128, 10129 

Boots 

202A111 to 196 Straight boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10130 

202C611 to 663 Uniboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10131 

202D121 to 196 Straight, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10132 



202F211 to 274 Straight, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10135 

202G211 to 253 Straight, low profile lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . .10136 

202G611 to 653 Uniboot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10137 

202K121 to 185 Straight, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10138 

214A011 to 052 D-subminiature, straight boot . . . . . . . . . . . . . . . . . . . . . . . . . . .10139 

214A311 to 352 D-subminiature, straight boot . . . . . . . . . . . . . . . . . . . . . . . . . . .10140 

214P009 to 037 D-subminiature, straight boot with jack screws . . . . . . . . . . . . . .10141 






Table of Contents (Continued) 

222A111 to 196 Right-angled boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10142 

222D121 to 196 Right-angled, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10143 



222F211 to 285 Right-angled, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10146 

222K121 to 185 Right-angled, lipped boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10147 

234A011 to 071 D-subminiature, right-angled boot . . . . . . . . . . . . . . . . . . . . . . . .10148 

234A111 to 152 D-subminiature, side-entry boot . . . . . . . . . . . . . . . . . . . . . . . . .10149 

234A611 to 671 D-subminiature, 90˚ end-entry boot . . . . . . . . . . . . . . . . . . . . . .10150 

242W042 to 63 45˚ angled boot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10151 

Feedthroughs 

207W213 to 256 Two-part feedthrough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10152 

Transition 

301A011 to 048 T transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10153 

301A511 to 514 Slimline T transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10154 

322A112 to 158 T transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10155 

342A012 to 058 45˚ side-breakout transition . . . . . . . . . . . . . . . . . . . . . . . . . . . .10156 

362A014 to 114 30˚ side-breakout transition . . . . . . . . . . . . . . . . . . . . . . . . . . . .10157 

381A301 to 304 Slimline Y transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10158 

382A012 to 046 Y transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10159 

382C312, Slimline Y transition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10160 

322 & 332 

462A011 to 060 Transition, one to three cables . . . . . . . . . . . . . . . . . . . . . . . . . .10161 

462A421 to 424 Slimline transition, one to three cables . . . . . . . . . . . . . . . . . . . .10162 

562A011 to 067 Transition, one to four cables . . . . . . . . . . . . . . . . . . . . . . . . . . .10163 

QFT Configurable heat-shrink transition . . . . . . . . . . . . . . . . .10164, 10165 

SSB, T, F to 8S Multilegged transitions . . . . . . . . . . . . . . . . . . . . . . . . . .10166, 10167 

Accessories 

202W302 to 342 Heatshrink bobbins . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10168, 10169 

400W242 Heatshrink 

positioning ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10170, 10171 

CES 

Heat-shrinkable 

cable entry seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10172-10175 

RayOLOn Kits Roll-on sealing sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . .10176, 10177 

shrinkHOoP Cable clamp 

heat-shrink grommet . . . . . . . . . . . . . . . . . . . . . . . . . . . .10178-10180 

XL Products Conversion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10181, 10182 

Adhesives 

Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10183 

Adhesive/Sealant Product Characteristics Tables . . . . . . . . . . . . . . . . . . . . . .10184, 10185 

Installation Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10186-10188 

Application Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10189-10204 

10 







10003


CRN 

Semi-rigid, 

Flame-Retardant, 

Polyolefin Tubing 

Product Facts 

■ 2:1 shrink ratio 

■ High abrasion resistance 

■ Transfer of flex stress away 

from typically weak points 

such as solder and crimp 

joints, helping ensure a 

reliable connection 

■ Flame-retardance (colors 

only) 

■ Outstanding physical and 

electrical performance 

■ Excellent chemical and 

solvent-resistance 

properties 

Applications 

Ideally suited for wire strainrelief 

applications such as 

soldered or crimped connections, 

wire splices, and 

terminations. Provides 

mechanical protection for 

delicate components. Can 

be used for component 

packaging and for rugged 

marking of cables. 

Installation 

Minimum shrink temperature: 

110°C [230°F] 

Minimum full recovery 

temperature: 135°C [275°F] 

Operating Temperature Range 

-55°C to 135°C 

[-67°F to 275°F] 

Specifications/Approvals 

Series 

® 

Military Raychem 

® 

CRN Type 1 E35586 LR31929 AMS-DTL-23053/6*, Class l RT-360, Type 1 

(colors) 600 V, 125°C (black only) Def. Stan. 59-97 Type 2C RK-6003 

[257°F] 600 V, 125°C (not red) 

[257°F] 

CRN Type 2 (clear) — — AMS-DTL-23053/6*, Class 2 RT-360, Type 2 

*Formerly MIL-I-23053/6 and MIL-DTL-23053/6. 

10004 






CRN (Continued) 

Product Dimensions 

Inside Diameter 

Recovered Wall 

Size Minimum Expanded Maximum Recovered Thickness** 

as Supplied After Heating After Heating 

3/64 1.2 [0.046] 0.6 [0.023] 0.51 ± 0.08 [0.020 ± 0.003] 

1/16 1.6 [0.063] 0.8 [0.031] 0.51 ± 0.08 [0.020 ± 0.003] 

3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 

1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 

3/16 4.8 [0.187] 2.4 [0.093] 0.64 ± 0.08 [0.025 ± 0.003] 

1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 

3/8 9.5 [0.375] 4.8 [0.187] 0.76 ± 0.08 [0.030 ± 0.003] 

1/2 12.7 [0.500] 6.4 [0.250] 0.76 ± 0.08 [0.030 ± 0.003] 

3/4 19.1 [0.750] 9.5 [0.375] 0.89 ± 0.12 [0.035 ± 0.005] 

**Wall thickness will be less if tubing recovery is restricted during shrinkage. 

Ordering Information 

Standard Black (-0) 

Color 

Nonstandard 

White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), 

orange (-3), violet (-7), gray (-8), clear (-X, not flame-retardant) 

Always order the largest size that will shrink snugly over the 

Size selection 

component to be covered. 

Special order sizes are available upon request. 

Standard packaging In 1.2-meter [4-foot] lengths. 

Ordering description*** Specify product name, size and color (for example, CRN 1/4-0). 

***Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 

10 







10005


DCPT 

Flexible, Flame-Retardant, 

Dual-Color, Polyolefin 

Tubing 

Product Facts 

■ 2:1 and 3:1 shrink ratio 

■ Dual colors (yellow/green) 

for instant identification 

■ Co-extrusion of tubing 

colors, giving color 

permanence superior to that 

of conventional ink marking 

■ Flame-retardance 

■ Flexibility: able to conform 

to irregular shapes 

■ Excellent physical, 

chemical, and electrical 

properties that meet industry 

standards for highly 

reliable, general purpose 

tubing 

Applications 

Used to identify “ground” on 

wires and in cables, and to 

jacket and insulate lightduty 

harnesses. 

Easily marked by conventional 

techniques for additional 

identification of wire 

and cable. 

Installation 


95°C [203°F] 




-55°C to 135°C 

[-67°F to 275°F] 


® 

Series Military Agency Raychem 

® 

DCPT E35586 LR31929 Def Stan 59-97 Issue 3 Type 2B AFS 2270 RW-2056 

600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A DIN 29807 

[257°F] [257°F] VDE 0341 

Pt 9005 Type A 

10006 






DCPT (Continued) 


2:1 





3/1.5 3 [0.118] 1.5 [0.059] 0.51 ± 0.10 [0.020 ± 0.004] 

6/3 6 [0.236] 3.0 [0.118] 0.58 ± 0.10 [0.025 ± 0.004] 

8/4 8 [0.315] 4.0 [0.158] 0.64 ± 0.10 [0.025 ± 0.004] 

10/5 10 [0.394] 5.0 [0.197] 0.64 ± 0.10 [0.025 ± 0.004] 

12/6 12 [0.472] 6.0 [0.236] 0.64 ± 0.10 [0.025 ± 0.004] 

19/9 19 [0.748] 9.0 [0.354] 0.76 ± 0.12 [0.030 ± 0.005] 

26/13 26 [1.024] 13.0 [0.512] 0.89 ± 0.12 [0.035 ± 0.005] 

38/19 38 [1.500] 19.0 [0.748] 1.00 ± 0.12 [0.039 ± 0.005] 

51/19 51 [2.000] 19.0 [0.748] 1.02 ± 0.15 [0.040 ± 0.006] 

3:1 (Europe only) 

3/1 3.0 [0.118] 1.0 [0.039] 0.55 ± 0.10 [0.022 ± 0.004] 

6/2 6.0 [0.236] 2.0 [0.079] 0.65 ± 0.10 [0.026 ± 0.004] 

9/3 9.0 [0.354] 3.0 [0.118] 0.75 ± 0.15 [0.030 ± 0.006] 

12/4 12.0 [0.472] 4.0 [0.157] 0.75 ± 0.15 [0.030 ± 0.006] 

18/6 18.0 [0.709] 6.0 [0.236] 0.85 ± 0.15 [0.033 ± 0.006] 

24/8 24.0 [0.945] 8.0 [0.315] 1.00 ± 0.20 [0.039 ± 0.008] 

*Wall thickness will be less if tubing recovery is restricted during shrinkage. 


Color Standard Yellow/green stripe (-45) 

Size selection Always order the largest size that will shrink snugly over the component to be covered. 


Standard packaging On spools. 

Ordering description** Specify product name, size and color (for example, DCPT 8/4-45). 

**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 

10 







10007


DR-25 

Heat-Shrinkable, Flexible, 

Chemical and Abrasion 

Resistant Tubing 

Product Facts 

■ Flame-retardant 

■ System-25 tubing 

■ Shrink ratio 2:1 

Applications 

Specially formulated for 

optimum high temperature 

fluid resistance, and long 

term heat resistance. 

Resistant to aviation and 

diesel fuels, hydraulic fluids 

and lubricating oils. 

Particularly suitable as a 

jacketing material for military 

ground vehicle cables 

and harnesses. It is also 

ideally suited for the 

demands of motorsport 

cable harnesses. When 

used in conjunction with 

System 25 heat-shrinkable 

molded shapes and S1125 

high performance adhesive, 

these products provide a 

complete cable harness 

system. 

Installation 




-75°C to 150°C 

[-103°F to 302°F] 

(per VG 95343 Part 5 

Type D) 


Series Military Raychem 

DR-25 AMS-DTL-23053/16* RT-1116 

VG95343 Part 5 Type D RK 6008/1 

VDE 0341/Pt 9005 

Def Stan 59-97 Issue 3 Type 6B 

BS 4G-198 Part 3 10A 


10008 






DR-25 (Continued) 



Recovered 

Size Minimum Expanded Maximum Recovered Wall Thickness** 


1/8 3.2 [0.125] 1.6 [0.063] 0.76 ± 0.15 [0.030 ± 0.006] 

3/16 4.8 [0.187] 2.4 [0.093] 0.84 ± 0.15 [0.033 ± 0.006] 

1/4 6.4 [0.250] 3.2 [0.125] 0.89 ± 0.15 [0.035 ± 0.006] 

3/8 9.5 [0.375] 4.8 [0.187] 1.02 ± 0.20 [0.040 ± 0.008] 

1/2 12.7 [0.500] 6.4 [0.250] 1.22 ± 0.20 [0.048 ± 0.008] 

3/4 19.0 [0.748] 9.5 [0.375] 1.45 ± 0.28 [0.057 ± 0.011] 

1 25.4 [1.000] 12.7 [0.500] 1.78 ± 0.28 [0.070 ± 0.011] 

1 1/2 38.0 [1.500] 19.0 [0.748] 2.41 ± 0.41 [0.095 ± 0.016] 

2 51.0 [2.000] 25.4 [1.000] 2.79 ± 0.41 [0.110 ± 0.016] 

3 76.0 [3.000] 38.0 [1.500] 3.18 ± 0.50 [0.125 ± 0.020] 



Color Standard Black (-0) 


Always order the largest size that will shrink snugly over the component to be covered. 



Ordering description*** Specify product name, size and color (for example, DR-25-1/8-0) 

***Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 

10 







10009


MicroFit 

Small-diameter, 

high-shrink-ratio tubing 

Product Facts 

■ Small diameter 

■ High shrink ratio 

■ Thin wall 

■ Polyolefin and fluoropolymer 

materials 

Applications 

The MicroFit family of smalldiameter, 

high-shrink-ratio 

tubing is ideal for electrical 

insulation, mechanical protection, 

and strain relief in 

smaller, more compact 

medical devices and commercial 

electronics products. 

Offered in a variety of 

materials. The RW-175 version 

of MicroFit tubing is 

suitable for use in space 

applications. 

Installation 


temperature: 

175°C [347°F] (MT1000) 

140°C [284°F] (MT2000) 

175°C [347°F] (RW-175) 


MT1000:-55°C to 125°C 

[-67°F to 257°F] 

MT2000:-40°C to 105°C 

[-40°F to 221°F] 

RW-175: -55°C to 175°C 

[-67°F to 347°F] 


Series Material Master File Number Raychem 

Altera MicroFit 

USP Class VI (MT1000) MAF-444 (MT1000) 

Altera MicroFit SCD 

USP Class VI (MT2000) MAF-727 (MT2000) 

RW-175 MicroFit — — RW-175 MicroFit SCD 

10010 






MicroFit (Continued) 



Wall Thickness 

Minimum Maximum 

Size 

As Supplied Recovered*** 

Expanded Recovered 

(Nominal) (Maximum) 

as Supplied After Heating 

MFT-*-No. 1-** 0.356 [0.014] 0.178 [0.007] 0.076 [0.003] 0.127 [0.005] 

MFT-*-No. 2-** 0.610 [0.024] 0.305 [0.012] 0.064 [0.0025] 0.152 [0.006] 

MFT-*-No. 33-** 1.143 [0.045] 0.432 [0.017] 0.064 [0.0025] 0.178 [0.007] 

MFT-*-No. 65-** 0.635 [0.025] 0.254 [0.010] 0.127 [0.005] 0.330 [0.013] 

*Replace single asterisk with material type: MT1000, MT2000, or RW-175. 

**Replace double asterisk with color-code number. 

***Wall thickness will be less if tubing recovery is restricted during shrinkage. 


MT1000 MT2000 RW-175 

Standard Translucent (-X) Black (-0), clear (-X) Translucent (-X) 

Color 

Nonstandard Black (-0) 

White (-9), red (-2), yellow (-4), 

blue (-6), orange (-3) 

Black (-0) 




Standard packaging On plastic spools**** 

Ordering description Specify product name, material, size and color (for example, MFT-MT2000-No. 1-0). 

****MFT-MT1000 and MFT-MT2000 are double bagged. 

10 







10011


NT/NTFR 

Very Flexible, Rugged 

Neoprene Elastomer Tubing 

Product Facts 

■ Remains flexible at low 

temperatures without 

cracking 

■ Offers outstanding 

resistance to abrasion and 

physical abuse while 

providing the flexibility and 

strain relief needed for 

rugged applications 

■ Resistant to most fluids and 

solvents, including aviation 

and ground-vehicle fuels, 

lubricating oil, and hydraulic 

fluids (see Raychem 

Specification RT-511, 

RT-510) 

■ System 20 

Applications 

Widely used for insulation, 

strain relief, and abrasion 

protection on cable harnesses 

and wire bundles in 

the military and aerospace 

industries. Especially suitable 

for applications requiring 

exposure to fluids and 

solvents at elevated 

temperatures. 

Installation 


90°C [194°F] 




-70°C to 121°C 

[-94°F to 250°F] 


® 


® 

UL E35586 CSA LR31929 

NT 600V, 90°C 600V, 90°C [194°F] — — RT-510 

[194°F] 

NTFR — — SC-X-15112 AMS 3623 RT-511 


10012 






NT/NTFR (Continued) 






1/8 3.2 [0.125] 1.6 [0.061] 0.69 ± 0.20 [0.027 ± 0.008] 

3/16 4.8 [0.187] 2.6 [0.100] 0.84 ± 0.25 [0.033 ± 0.010] 

1/4 6.4 [0.250] 3.6 [0.143] 0.88 ± 0.25 [0.035 ± 0.010] 

3/8 9.5 [0.375] 5.5 [0.214] 1.02 ± 0.25 [0.040 ± 0.010] 

1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 

5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 

3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 

7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] 

1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.50 [0.070 ± 0.020] 

1 1/4 31.8 [1.250] 18.1 [0.714] 2.20 ± 0.50 [0.087 ± 0.020] 

1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.50 [0.095 ± 0.020] 

1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.50 [0.107 ± 0.020] 

2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.50 [0.110 ± 0.020] 

3 76.2 [3.000] 43.4 [1.710] 3.18 ± 0.50 [0.125 ± 0.020] 








Ordering description Specify product name, size and color (for example, NTFR 1/4-0). 

10 







10013


NT-MIL 

Flexible, Rugged, Modified 

Elastomeric Heat- 

Shrinkable Tubing 

Product Facts 

■ Offers outstanding 

resistance to abrasion and 

physical abuse while 

providing flexibility and 

strain relief needed in many 

harnessing applications 

■ Remains flexible at low 


cracking 

■ Withstands heat shock at 

200°C [392°F] without 

dripping, flowing or 

cracking 

■ Resistant to common fluids 

and solvents, including 

aviation and ground vehicle 

fuels, lubricating oil, and 

hydraulic fluids 

■ Retains physical and 

electrical properties 

following exposure 

Applications 

Installation 


Widely used for insulation, 

strain relief and abrasion 

protection on cable harnesses 

and wire bundles in 

the military and aerospace 

industries. 



-70°C to 121°C 

[-94°F to 250°F] 



NT-MIL AMS-DTL-23053/1, Class 1 & 2 RW-3030 

10014 






NT-MIL (Continued) 




Size Minimum Expanded Maximum Recovered Thickness* 


1/8 3.2 [0.125] 1.6 [0.062] 0.66 ± 0.20 [0.026 ± 0.008] 

3/16 4.8 [0.187] 2.4 [0.093] 0.84 ± 0.25 [0.033 ± 0.010] 

1/4 6.4 [0.250] 3.6 [0.143] 0.89 ± 0.25 [0.035 ± 0.010] 

3/8 9.5 [0.375] 5.4 [0.211] 1.01 ± 0.25 [0.040 ± 0.010] 

1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 

5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 

3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 

7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] 

1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 

1 1/4 31.8 [1.250] 18.1 [0.714] 2.20 ± 0.51 [0.087 ± 0.020] 

1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 

1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] 

2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] 

3 76.2 [3.000] 43.4 [1.710] 3.17 ± 0.51 [0.125 ± 0.020] 

4 101.6 [4.000] 57.9 [2.280] 3.55 ± 0.51 [0.140 ± 0.020] 







Ordering description Specify product name, size and color (for example, NT-MIL 1/4-0 (0 = Black). 

10 







10015

Single Wall Tubing 

RNF-100 

Flexible, Flame-Retardant, 

General Purpose, 


Product Facts 


■ Superior abrasion and 

solvent resistance when 

compared with that of many 

flexible, general purpose 

polyolefin tubings 



properties that meet or 

exceed industrial and 

military standards for highly 


tubing 

■ Flexible; conforms to 

irregular shapes 

■ Flame-retardant (colors 

only) 

■ Wide range of sizes and 

colors 

Applications 

Designed to provide superior 

mechanical (abrasion, 

cut-through, and strain 

relief), thermal, and fluidresistance 

performance in 

demanding environments. 

Widely used to provide 

insulation and strain relief of 

wire terminations and connections. 

Used for jacketing 

wire bundles and light-duty 

harnesses where superior 

abrasion resistance is a 

plus. Also used to identify 

and color-code electrical 

connections and wire 

bundles. 

Installation 


95°C [203°F] 




-55°C to 135°C 

[-67°F to 275°F] 


Series ® 

Military Industry Raychem 

® 

RNF-100 Type 1 

E35586 LR31929 AMS-DTL-23053/5*, 

VDE 0341 Pt 9005 RT-350, Type 1 

(colors) 

600 V, 125°C 600 V, 125°C Class 1 

Type A and B RK-6001 

[257°F] [257°F] Def. Stan. 59-97 Type 2B 

RNF-100 Type 2 

AMS-DTL-23053/5*, 

RT-350, Type 2 

(clear) 

— — Class 2 — 

RK-6001 

VG 95343 Pt 5 Type B 


10016 






RNF-100 (Continued) 






3/64 1.2 [0.046] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003] 

1/16 1.6 [0.063] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003] 

3/32 2.4 [0.093] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 

1/8 3.2 [0.125] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 

3/16 4.8 [0.187] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003] 

1/4 6.4 [0.250] 3.2 [0.125] 0.64 ± 0.08 [0.020 ± 0.003] 

3/8 9.5 [0.375] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003] 

1/2 12.7 [0.500] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003] 

3/4 19.1 [0.750] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003] 

1 25.4 [1.000] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005] 

1 1/4 31.8 [1.250] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006] 

1 1/2 38.1 [1.500] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006] 

2 50.8 [2.000] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007] 

3 76.2 [3.000] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008] 

4 101.6 [4.000] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009] 

5 127.0 [5.000] 63.5 [2.500] 1.52 ± 0.23 [0.060 ± 0.009] 



Standard 

Black (-0, BK), white (-9, WH), red (-2, RD), blue (-6, BU), yellow (-4, YO), 

Color 

green (-5, GN), clear (-X, CL) 

Nonstandard Brown (-1, BN), orange (-3, OR), violet (-7, VT), gray (-8, GY) 



Standard packaging 

On spools, or in 1.2-meter [4-foot] lengths. 

Ordering description*** 

Specify product name, size and color (for example, RNF-100 1/4-0 [Europe] 

or RNF-100 1/4-BK [Americas). 


10 







10017


RNF-150 

High-Performance, 

Flame-Resistant, Flexible, 

Fluoropolymer Tubing 

Product Facts 


■ Approximately 40 percent 

thinner walls than most 

general purpose polyolefin 

tubings 

■ High flame-resistance 

■ Excellent physical and 

electrical properties after 

exposure to many chemicals 

and solvents at 50°C (but not 

recommended for use in 

direct contact with ketones) 

■ Recommended maximum 

temperature for use as a 

primary insulator: 135°C 

Applications 

Can be used for jacketing 

and bundling of wires to 

form light-duty harnesses, 

especially where a low profile, 

abrasion resistance, 

and flexibility are needed. 

Can also be used to provide 

insulation and strain relief of 

electrical connections and 

wire terminations, identification 

of wires, and packaging 

of components. 

Installation 


110°C [230°F] 




-55°C to 150°C 

[-67°F to 302°F] 



® 

RNF-150 

E85381 VW-1 

600 V, 150°C 

AMS-DTL-23053/18*, Class 2 RT-370 


10018 












3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 

1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003] 

3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003] 

1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003] 

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] 

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] 




Color 

Nonstandard White (-9) 





Ordering description*** Specify product name, size and color (for example, RNF-150 1/4-0). 


10 







10019


RNF-3000 

Flexible, High-Shrink-Ratio, 

Flame-Retardant, General 

Purpose, Polyolefin Tubing 

Product Facts 

■ 3:1 shrink ratio easily 

accommodates awkward, 


■ Few sizes cover a wide 

range of diameters, allowing 

reduced inventory 



properties meet industry 

standards for highly 


tubing 

■ Flame-retardant (colors 

only) 

Applications 

Used for insulation and 

strain relief of wire terminations 

and electrical connections. 

Also ideal for lightduty 

harnessing, jacketing, 

and identification of wires, 

cables, and electrical and 

electronic components. 

Installation 


80°C [176°F] 




-55°C to 135°C 

[-67°F to 275°F] 


Series 

® 

Military Industry Raychem 

® 

E35586 LR31929 Def. Stan. 59-97 Type 2B 

VDE 0341 Pt 9005 

RNF-3000 600 V, 125°C 600 V, 125°C VG 95343 Pt 5 Type A (color) 

Type A and B 

RW-2053 

[257°F] [257°F] VG 95343 Pt 5 Type B (clear) 

10020 












1.5/0.5 1.5 [0.060] 0.5 [0.019] 0.45 ± 0.10 [0.018 ± 0.003] 

3/1 3 [0.118] 1 [0.039] 0.55 ± 0.10 [0.022 ± 0.003] 

4.5/1.5 4.5 [0.177] 1.5 [0.059] 0.55 ± 0.10 [0.022 ± 0.003] 

6/2 6 [0.236] 2 [0.079] 0.65 ± 0.10 [0.026 ± 0.003] 

9/3 9 [0.354] 3 [0.118] 0.75 ± 0.12 [0.030 ± 0.004] 

12/4 12 [0.472] 4 [0.157] 0.75 ± 0.12 [0.030 ± 0.004] 

18/6 18 [0.709] 6 [0.236] 0.85 ± 0.12 [0.033 ± 0.004] 

24/8 24 [0.944] 8 [0.315] 1.00 ± 0.18 [0.039 ± 0.007] 

39/13 39 [1.534] 13 [0.512] 1.15 ± 0.20 [0.045 ± 0.008] 



Standard** 

Black (-0), white (-9), red (-2), blue (-6), yellow (-4), green (-5), clear (-X) 

Color 

Nonstandard Brown (-1), orange (-3), violet (-7), gray (-8) 




Standard packaging*** On spools or in 1.2-meter (4-foot) lengths. 

Ordering description**** Specify product name, size and color (for example, RNF-3000 6/2-0). 

**Black is the only standard color in the Americas. All other colors are nonstandard. 

***Only spools are standard in the Americas. 1.2 meter [4-foot] lengths are nonstandard. 

****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 

10 







10021


RP-4800 

High-Shrink-Ratio, 



Product Facts 


■ Conforms well to highly 

variable substrate 

dimensions 

■ Has excellent physical, 


properties that meet or 

exceed industrial and 

military standards 

■ Shows no significant 

degradation when exposed 

to common solvents and 

chemicals, including 

aviation fuel and hydraulic 

fluid 

Applications 

Ideal for repairing harnesses 

or cables; will pass over 

a large-diameter connector 

or transition, and then 

shrink down onto a smallerdiameter 

jacket. Can insulate 

or protect a substrate of 

varying dimensions. 

Also provides the abrasion 

and fluid resistance 

required in harnessing 

applications. 

Installation 


95°C [203°F] 




-55°C to 135°C 

[-67°F to 275°F] 


Series Military Industry Raychem 

® 

RP-4800 

E35586 

600V, 125°C 

AMS-DTL-23053/5*, 

Class 1 Overexpanded VDE 0341 Pt 9005 Type A RT-1122 

[257°F] 

— — VG 95343 Pt 5 Type A — — 


10022 






RP-4800 (Continued) 






No. 1 25.4 [1.000] 7.0 [0.275] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 2 50.8 [2.000] 14.0 [0.550] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 3 76.2 [3.000] 20.6 [0.810] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 4 101.6 [4.000] 26.7 [1.050] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 5 25.4 [1.000] 11.7 [0.462] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 6 60.3 [2.375] 17.3 [0.680] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 7 76.2 [3.000] 21.3 [0.840] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 8 95.3 [3.750] 23.6 [0.930] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 9 114.3 [4.500] 36.8 [1.450] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 10 38.1 [1.500] 9.5 [0.375] 1.14 ± 0.18 [0.045 ± 0.007] 

No. 11 19.1 [0.750] 4.6 [0.180] 1.14 ± 0.18 [0.045 ± 0.007] 




Color 

Nonstandard 


orange (-3), violet (-7), gray (-8) 




Standard packaging On spools or in 1.2-meter [4-foot] lengths. 

Ordering description*** Specify product name, size and color (for example, RP-4800 No. 1-0). 


10 







10023


RT-3 

Semirigid, Flame- 

Retardant, Polyolefin 

Tubing 

Product Facts 

■ 2.5:1 shrink ratio 

■ Tightly controlled expanded 

diameters 

■ High abrasion resistance 

■ Semirigidity that transfers 

flex stress away from 

typically weak points such 

as solder and crimp joints, 

helping to ensure a reliable 

connection 

■ Excellent chemical and 

solvent resistance 

■ Outstanding physical and 

electrical performance 

Applications 

Suitable for wire strain-relief 

applications — soldered or 

crimped connections, wire 

splices, terminations. 

Well suited for use with 

semiautomated production 

equipment requiring tubing 

with a tightly controlled 

expanded diameter. Acts as 

a tough covering for delicate 

components; provides 

mechanical protection. 

Installation 


110°C [230°F] 




-55°C to 135°C 

[-67°F to275°F] 


Series 

RT-3 

*Except dimensions and longitudinal change. 

® 

® 

E35586 

LR31929 (black only) 

600 V, 125°C [257°F] 600 V, 125°C [257°F] 

Raychem 

RT-360* 

10024 






RT-3 (Continued) 






No. 1 6.1 ±.4 [0.240 ± 0.015] 2.4 [0.095] 0.79 ± 0.08 [0.031 ± 0.003] 

No. 2 8.1 ±.4 [0.320 ± 0.015] 3.2 [0.125] 0.79 ± 0.08 [0.031 ± 0.003] 

No. 3 9.5 ±.5 [0.375 ± 0.020] 3.8 [0.150] 0.79 ± 0.08 [0.031 ± 0.003] 

No. 4 12.3 ±.5 [0.485 ± 0.020] 5.1 [0.200] 0.79 ± 0.08 [0.031 ± 0.003] 







Standard packaging In 1-inch cut pieces or in 1.2-meter [4-foot] lengths. 

Ordering description Specify product name, size and color (for example, RT-3 No. 1-0). 

10 







10025


RT-375 

Clear, Flame-Resistant, 

Flexible, Fluoropolymer 

Tubing 

Product Facts 


■ Exceptional clarity and 

clarity stability 

■ Toughness, chemical 

resistance, and hightemperature 

performance 

■ High flame-resistance 

■ Approximately 40 percent 

thinner walls than most 

general purpose polyolefin 

tubings 




[275°F] 

Applications 

Protects wire and cable 

markers subject to extreme 

abuse, while permitting full 

inspectability of each item 

covered. Provides bundling 

and jacketing of wires and 

cables, protecting them 

from mechanical and chemical 

abuse. Protects electronic 

components while 

permitting their identification 

and inspection. 

Installation 


125°C [257°F] 




-55°C to 150°C 

[-67°F to 302°F] 


Series ® 

Military Raychem 

® 

RT-375 

E85381 VW-1 LR31929 VW-1 

600 V, 150°C [302°F] 600 V, 150°C [302°F] 

AMS-DTL-23053/18*, Class 2 RT-375 


10026 






RT-375 (Continued) 






3/64 1.2 [0.046) 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 

1/4 6.4 [0.250] 3.2 [0.125] 0.30 ± 0.08 [0.012 ± 0.003] 

3/8 9.5 [0.375] 4.8 [0.187] 0.30 ± 0.08 [0.012 ± 0.003] 

1/2 12.7 [0.500] 6.4 [0.250] 0.30 ± 0.08 [0.012 ± 0.003] 

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] 

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] 



Color Standard Clear (-X) 





Ordering description*** Specify product name, size and color (for example, RT-375 1/4-X). 


10 







10027


RT555 

Fluid-Resistant, Chemical- 

Resistant, Crosslinked 

Fluoropolymer Tubing with 

Extended Temperature 

Range 

Product Facts 

■ Resistance to high 

temperatures, solvents, 

corrosive chemicals, and 

radiation 

■ Extreme resistance to 

hydrocarbons 

■ Low outgassing 

(successfully tested for 

NASA outgassing 

requirements) 

■ Highly flame-retardant 

■ 40 percent lighter weight 

than Viton tubing 

■ Meets requirements of 

RT-700 

■ System 300 tubing 

Applications 

Suitable for commercial 

applications requiring heat 

resistance (electrical and 

hydraulic systems near aircraft 

or automotive engines 

or in fuel tanks), applications 

in chemically exposed 

environments (industrial 

process equipment in the 

pulp and paper, steel, and 

chemical industries), and 

equipment for handling 

caustic or dangerous chemicals 

or inks. Use for insulation 

and strain relief on 

appliances (electric ranges, 

microwave ovens, gas grills, 

and industrial paint-drying 

equipment) and for protection 

of delicate electronic 

instruments in down-hole 

applications. 

Installation 


150°C [302°F] 




-65°C to 200°C 

[-85°F to 382°F] 



® 

RT555 

Listed for 185°C [365°F] for 100,000-hr continuous use (File E85381) 

AR70-75 RT-555 

Listed for 200°C [392°F] for 40,000-hr cumulative intermittent exposure 

10028 






RT555 (Continued) 


Inside diameter 

Recovered wall thickness* 

Size Minimum expanded Maximum recovered After heating 

as supplied after heating Minimum Maximum Nominal 

1/8 3.18 [0.125] 1.57 [0.062] 0.25 [0.010] 0.41 [0.016] 0.30 [0.012] 

3/16 4.75 [0.187] 2.36 [0.093] 0.28 [0.011] 0.46 [0.018] 0.36 [0.014] 

1/4 6.35 [0.250] 3.18 [0.125] 0.33 [0.013] 0.51 [0.020] 0.41 [0.016] 

3/8 9.53 [0.375] 4.75 [0.187] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019] 

1/2 12.70 [0.500] 6.35 [0.250] 0.41 [0.016] 0.58 [0.023] 0.48 [0.019] 

5/8 15.88 [0.625] 7.95 [0.313] 0.48 [0.019] 0.66 [0.026] 0.56 [0.022] 

3/4 19.05 [0.750] 9.53 [0.375] 0.61 [0.024] 0.79 [0.031] 0.69 [0.027] 

1 25.40 [1.000] 12.70 [0.500] 0.71 [0.028] 0.89 [0.035] 0.79 [0.031] 

1 1/4 31.75 [1.250] 15.88 [0.625] 0.76 [0.030] 0.94 [0.037] 0.84 [0.033] 

1 1/2 38.10 [1.500] 19.05 [0.750] 0.86 [0.034] 1.04 [0.041] 0.94 [0.037] 

2 50.80 [2.000] 25.40 [1.000] 0.94 [0.037] 1.12 [0.044] 1.02 [0.040] 








Ordering description Specify product name, size and color (for example, RT555 1/8-0). 

10 







10029


RW-175 

Product Facts 


■ Tough, semirigid, very-thinwall 

insulation 

■ High flame-resistance, 

meeting the requirements of 

AMS-DTL-23053*, Test C, 

with UL and CSA VW-1 

rating 

■ High-temperature 

performance that meets or 

exceeds military and 

industrial standards 

■ Protection from most 

industrial solvents, fuels, 

and chemicals 




[275°F] 

Applications 

Especially suitable for applications 

requiring high-temperature 

performance, outstanding 

abrasion resistance 

and cut-through resistance, 

or superior chemical 

and solvent properties. 

Provides electrical insulation 

and strain relief of multipin 

connectors and solder 

joints. Ideal for applications 

that require dense packing 

of components or visual 

inspection of covered components. 

Installation 


155°C [311°F] 




-55°C to 175°C 

[-67°F to 347°F] 


® 


® 

AMS-DTL-23053/8* 

RW-175 

E35586 VW-1 LR31929 VW-1 Def. Stan. 59-97 Type 3 RW-3029/2 

600 V, 150°C 600 V, 150°C VG 95343 Pt 5 Type F VDE 0341 Pt 9005 

[302°F] [302°F] BS 3G 198 Pt4 

*Formerly MIL-I-23053 and MIL-DTL-23053/8. 

RW-3029/1 

10030 






RW-175 (Continued) 






3/64 1.2 [0.046] 0.6 [0.023] 0.25 ± 0.05 [0.010 ± 0.002] 

1/16 1.6 [0.063] 0.8 [0.031] 0.25 ± 0.05 [0.010 ± 0.002] 

3/32 2.4 [0.093] 1.2 [0.046] 0.25 ± 0.05 [0.010 ± 0.002] 

1/8 3.2 [0.125] 1.6 [0.062] 0.25 ± 0.05 [0.010 ± 0.002] 

3/16 4.8 [0.187] 2.4 [0.093] 0.25 ± 0.05 [0.010 ± 0.002] 

1/4 6.4 [0.250] 3.2 [0.125] 0.33 ± 0.05 [0.013 ± 0.002] 

3/8 9.5 [0.375] 4.8 [0.187] 0.33 ± 0.05 [0.013 ± 0.002] 

1/2 12.7 [0.500] 6.4 [0.250] 0.33 ± 0.05 [0.013 ± 0.002] 

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] 

1 25.4 [1.000] 12.7 [0.500] 0.48 ± 0.08 [0.019 ± 0.003] 

1 1/2 38.1 [1.500] 19.1 [0.750] 0.51 ± 0.08 [0.020 ± 0.003] 



Color 

Standard 

Clear (-X) 

Nonstandard Black (-0) 





Ordering description*** Specify product name, size and color (for example, RW-175-3/64-X). 


10 







10031


SFR 

Very Flexible, Flame- 

Retardant, Silicone 

Elastomer Tubing 

Product Facts 

■ Outstanding low-temperature 

flexibility 

■ Resistance to hydraulic 

fluids, fuel, and lubricating 

oil 

■ Very good ablative 

characteristics: when 

exposed to flame, surface 

turns to insulative char or 

“ablates” 

Applications 

Provides cable jacketing, 

harness protection, and 

strain relief for electronic 

components, semiconductor 

leads, and wire splices. 

Ideal for applications that 

require flexibility over a 

wide range of operating 

temperatures. 

Installation 


135°C [285°F] 




-75°C to 180°C 

[-103°F to 356°F] 



SFR 

AMS-DTL-23053/10* 

RT-1140 

MIL-PRF-46846, Type II, Class 1 


10032 






SFR (Continued) 






1/4 6.4 [0.250] 3.6 [0.143] 0.88 ± 0.25 [0.035 ± 0.010] 

3/8 9.5 [0.375] 5.4 [0.214] 1.02 ± 0.25 [0.040 ± 0.010] 

1/2 12.7 [0.500] 7.3 [0.286] 1.21 ± 0.38 [0.048 ± 0.015] 

5/8 15.9 [0.625] 9.1 [0.357] 1.32 ± 0.38 [0.052 ± 0.015] 

3/4 19.1 [0.750] 10.9 [0.428] 1.44 ± 0.38 [0.057 ± 0.015] 

7/8 22.2 [0.875] 12.7 [0.500] 1.65 ± 0.38 [0.065 ± 0.015] 

1 25.4 [1.000] 14.5 [0.570] 1.77 ± 0.51 [0.070 ± 0.020] 

1 1/4 31.8 [1.250] 18.1 [0.714] 2.21 ± 0.51 [0.087 ± 0.020] 

1 1/2 38.1 [1.500] 21.8 [0.857] 2.41 ± 0.51 [0.095 ± 0.020] 

1 3/4 44.5 [1.750] 25.4 [1.000] 2.71 ± 0.51 [0.107 ± 0.020] 

2 50.8 [2.000] 29.0 [1.140] 2.79 ± 0.51 [0.110 ± 0.020] 








Ordering description*** Specify product name, size and color (for example, SFR 1/4-0). 


10 







10033


SRFR 

Highly Flexible, Silicone 

Rubber Tubing 

Product Facts 


■ Extremely flexible at high 

and low temperatures 

■ Shrink ratio 1.5:1 minimum 

except sizes 4/2.9 and 29/20 

Applications 

Highly flexible and resistant 

to high and low temperatures. 

Unlike other silicone 

materials, SRFR tubing 

displays outstanding physical 

strength. The tubing 

resists extreme heat 

shocks, and exhibits good 

thermal insulation. 

SRFR tubing is non-burning 

and has outstanding ablative 

properties as well as an 

excellent balance of physical 

and electrical properties. 

SRFR tubing is used in 

medical equipment where 

its key properties are outstanding 

flexibility and its 

ability to withstand exposure 

to sterilization conditions. 

Other applications 

include thyristor power 

cable insulation, heating 

element and bus bar insulation, 

fiber optic bundle 

sheathing, and rocketry 

support cable protection. 

Installation 


135°C [275°F] 


temperature: 175°C 

[347°F] 


-75°C to 200°C 

[-103°F to 392°F] 


Series 

® 


SRFR E85381 VW-1 RW 2057 

10034 






SRFR (Continued) 





as Supplied After Heating After Heating (Nominal) 

2.9/1.7 2.9 [0.114] 1.7 [0.067] 1.0 ± 0.50 [0.039 ± 0.020] 

4/2.9 4.0 [0.158] 2.9 [0.114] 1.0 ± 0.50 [0.039 ± 0.020] 

7.8/4.6 7.8 [0.307] 4.6 [0.181] 1.0 ± 0.50 [0.039 ± 0.020] 

10/6.5 10.0 [0.394] 6.5 [0.256] 1.5 ± 0.50 [0.059 ± 0.020] 

15/9.6 15.0 [0.591] 9.6 [0.378] 1.5 ± 0.50 [0.059 ± 0.020] 

21/13 21.0 [0.827] 13.0 [0.512] 2.0 ± 0.75 [0.079 ± 0.030] 

29/20 29.0 [1.142] 20.0 [0.787] 2.0 ± 0.75 [0.079 ± 0.030] 

41/27 41.0 [1.614] 27.0 [1.063] 3.0 ± 1.00 [0.118 ± 0.039] 

51/33 51.0 [2.008] 33.0 [1.299] 3.0 ± 1.00 [0.118 ± 0.039] 



Color Standard Gray (-8) 


The largest size which will recover snugly over the component to be covered 

should be ordered. 


Ordering description Specify product name, size and color (for example, SRFR -2.9/1.7-8). 

10 







10035


Versafit 

Highly Flame-Retardant, 

Very Flexible, Low-Shrink- 

Temperature, Polyolefin 

Tubing 

Product Facts 


■ Low shrink temperature 

reduces installation time 

and the risk of damage to 

temperature-sensitive 

components 

■ Very flexible; doesn’t easily 

wrinkle when bent 


■ Hot stamps extremely well 

■ Higher temperature rating, 

better thermal stability, and 

higher resistance to physical 

abuse than noncrosslinked 

materials 

■ Free of polybrominated 

biphenyls (PBBs) and 

polybrominated biphenyl 

oxides and ethers (PBBOs 

and PBBEs), which are 

classified as 

environmentally hazardous 

substances 

Applications 

Cost-effective choice for 

many commercial and military 

applications; electrically 

insulates and protects inline 

components, disconnect 

terminals, and splices. 

Bundles wires for very flexible 

light-duty harnesses. 

Strain-relieves electrical 

wire connections for commercial 

applications. 

Identifies or color-codes 

wires, cables, terminals, 

and components. 

Installation 


70°C [158°F] 




-55°C to 135°C 

[-67°F to 275°F] 


® 


® 

Versafit 

E35586 VW-1 LR31929 VW-1 

600 V, 125°C [257°F] 600 V, 125°C [257°F] 

AMS-DTL-23053/5*, Classes 1 & 3 RW-3009 


10036 






Versafit (Continued) 






3/64 1.63 ± 0.2 [0.064 ± 0.008] 0.6 [0.023] 0.40 ± 0.08 [0.016 ± 0.003] 

1/16 1.85 ± 0.2 [0.073 ± 0.007] 0.8 [0.031] 0.43 ± 0.08 [0.017 ± 0.003] 

3/32 2.79 ± 0.2 [0.110 ± 0.007] 1.2 [0.046] 0.51 ± 0.08 [0.020 ± 0.003] 

1/8 3.43 ± 0.2 [0.135 ± 0.007] 1.6 [0.062] 0.51 ± 0.08 [0.020 ± 0.003] 

3/16 5.21 ± 0.3 [0.205 ± 0.010] 2.4 [0.093] 0.51 ± 0.08 [0.020 ± 0.003] 

1/4 7.11 ± 0.3 [0.280 ± 0.010] 3.2 [0.125] 0.64 ± 0.08 [0.025 ± 0.003] 

3/8 10.16 ± 0.4 [0.400 ± 0.015] 4.8 [0.187] 0.64 ± 0.08 [0.025 ± 0.003] 

1/2 13.72 ± 0.4 [0.540 ± 0.015] 6.4 [0.250] 0.64 ± 0.08 [0.025 ± 0.003] 

5/8 16.90 ± 0.4 [0.665 ± 0.015] 8.0 [0.315] 0.76 ± 0.08 [0.030 ± 0.003] 

3/4 20.45 ± 0.4 [0.805 ± 0.015] 9.5 [0.375] 0.76 ± 0.08 [0.030 ± 0.003] 

1 25.53 ± 0.4 [1.055 ± 0.015] 12.7 [0.500] 0.89 ± 0.12 [0.035 ± 0.005] 

1 1/4 33.40 ± 0.7 [1.315 ± 0.025] 15.9 [0.625] 1.02 ± 0.15 [0.040 ± 0.006] 

1 1/2 39.88 ± 0.8 [1.570 ± 0.030] 19.1 [0.750] 1.02 ± 0.15 [0.040 ± 0.006] 

2 52.83 ± 1.0 [2.080 ± 0.040] 25.4 [1.000] 1.14 ± 0.16 [0.045 ± 0.007] 

3 78.49 ± 1.0 [3.090 ± 0.040] 38.1 [1.500] 1.27 ± 0.20 [0.050 ± 0.008] 

4 104.14 ± 1.3 [4.100 ± 0.050] 50.8 [2.000] 1.40 ± 0.23 [0.055 ± 0.009] 



Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4), green (-5) 

Color 

Nonstandard Brown (-1), orange (-3), violet (-7), gray (-8) 




Standard packaging*** On spools. 

Ordering description**** Specify product name, size and color (for example, Versafit 1/4-0). 

***Available in the convenient RaySpool packaging/dispensing system, for sizes 1/16” up to 1”. 


10 







10037


Versafit V4 

Very-Thin-Wall, Very 

Flexible, Highly Flame- 

Retardant, Polyolefin 

Tubing 

Product Facts 


■ Very thin wall provides 

space savings and rapid 

shrinking 

■ Low shrink temperature 

further reduces installation 

time and risk of damage to 

temperature-sensitive 

components 

■ Very flexible; doesn’t easily 

wrinkle when bent 

■ Free of polybrominated 

biphenyls (PBBs) and 

polybrominated biphenyl 

oxides and ethers (PBBOs 

and PBBEs), which are 

classified as environmentally 

hazardous substances 

Applications 

Typically used where space 

saving is important. Offers 

the ability to pack components 

more closely than is 

possible with standard tubings. 

Cost-effective choice 

for many commercial applications; 

electrically insulates 

and protects in-line 

components, disconnect 

terminals, and splices. 

Used for strain relief on 

high-density connectors. 

Installation 


70°C [158°F] 




-30°C to 125°C 

[-22°F to 257°F] 


Series 

® 

® 


Versafit V4 

E35586 VW-1 

LR31929 VW-1 

300 V, 125°C [257°F] 150 V, 125°C [257°F] 

RW-3023 

10038 






Versafit V4 (Continued) 



Wall Thickness 

Metric 

Size 

Expanded Maximum Recovered Expanded as Recovered* 

as Supplied After Heating Supplied (Nominal) After Heating (Minimum) 

1.0/0.5 1.4 ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 0.10 [0.004] 0.25 [0.010] 

1.5/0.75 1.9 ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 0.10 [0.004] 0.25 [0.010] 

2.0/1.0 2.3 ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 0.10 [0.004] 0.25 [0.010] 

2.5/1.25 2.8 ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 0.15 [0.006] 0.25 [0.010] 

3.0/1.5 3.3 ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 0.15 [0.006] 0.25 [0.010] 

3.5/1.75 3.8 ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 0.15 [0.006] 0.25 [0.010] 

4.0/2.0 4.4 ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 0.15 [0.006] 0.25 [0.010] 

5.0/2.5 5.5 ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 0.15 [0.006] 0.25 [0.010] 

6.0/3.0 6.5 ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 0.15 [0.006] 0.28 [0.011] 

7.0/3.5 7.5 ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 0.15 [0.006] 0.28 [0.011] 

8.0/4.0 8.5 ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 0.15 [0.006] 0.28 [0.011] 

9.0/4.5 9.5 ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 0.15 [0.006] 0.28 [0.011] 

10.0/5.0 10.5 ± 0.50 [0.413 ± 0.020] 5.00 [0.197] 0.15 [0.006] 0.28 [0.011] 

Inch 

Size 



Minimum Expanded Maximum Recovered Thickness* 


3/64 1.2 [0.046] 0.6 [0.023] 0.30 ± 0.05 [0.012 ± 0.002] 

1/16 1.6 [0.063] 0.8 [0.031] 0.30 ± 0.05 [0.012 ± 0.002] 

3/32 2.4 [0.093] 1.2 [0.046] 0.30 ± 0.05 [0.012 ± 0.002] 

1/8 3.2 [0.125] 1.6 [0.062] 0.33 ± 0.05 [0.013 ± 0.002] 

3/16 4.8 [0.187] 2.4 [0.093] 0.33 ± 0.05 [0.013 ± 0.002] 

1/4 6.4 [0.250] 3.2 [0.125] 0.36 ± 0.08 [0.014 ± 0.003] 

3/8 9.5 [0.375] 4.8 [0.187] 0.36 ± 0.08 [0.014 ± 0.003] 

1/2 12.7 [0.500] 6.4 [0.250] 0.36 ± 0.08 [0.014 ± 0.003] 

3/4 19.1 [0.750] 9.5 [0.375] 0.43 ± 0.08 [0.017 ± 0.003] 

1 25.4 [1.000] 12.7 [0.500] 0.51 ± 0.08 [0.020 ± 0.003] 



Color 



Marking 

Ordering description 


Nonstandard 

Other colors available upon request. 



On spools. 

Marked with UL/CSA/-F- legends (metric sizes) or unmarked (inch sizes). 

Specify product name, size (mm or in) and color (for example, Versafit V4-1.0-0). 

10 







10039


Viton/Viton-HW/Viton-E/Viton-TW 

Heat-Shrinkable, 

Chemical-Resistant, 

High-Temperature Tubing 

Product Facts 

■ High resistance to impact 

and abrasion 

■ Resistance to a wide variety 

of fuels, lubricants, acids, 

and solvents at elevated 

temperatures 

■ Flexibility at low 


cracking 

Applications 

Raychem Viton premium 

heat-shrinkable tubing is 

fabricated from a 

crosslinked fluoroelastomer 

material designed for a 

wide range of applications. 

It is available in three configurations. 

Viton-E is the 

thickest wall version, Viton- 

HW has a thinner wall and 

Viton-TW has the thinnest 

wall for lighter weight applications. 

Offering fluid resistance, 

Viton tubing can be 

used in applications up to 

200°C. 

Installation 


100°C [212°F] 




Viton, Viton-HW, and 

Viton-TW: -40°C* to 200°C 

[-40°F to 392°F] 

Viton-E: -55°C to 200°C 

[-67°F to 392°F] 

10040 



Viton, 

Viton-TW 

AMS-DTL 23053/13** 

RT-1146 

RK-6014/2 

Def. Stan. 59-97 Issue 3 Type 4A 

Viton-E 

VG 95343 Part 5 Type E 

VDE 0341/Pt9005 

RK-6014 

BS 4G-198 Part 3 12A 

Viton-HW MIL-PRF-46846 Type III, Class I RT-1145 

*Viton-TW is rated for -5°C when tested in accordance with RK-6014/2. 

**Formerly MIL-I-23053/13 and MIL-DTL-23053/13. 






Viton/Viton-HW/Viton-E/Viton-TW (Continued) 



Recovered Wall Thickness*** 

Minimum Expanded Maximum Recovered After Heating (Nominal) 

Size as Supplied After Heating Viton-E Viton-HW Viton/Viton-TW 

3.2 [1/8] 3.2 [0.125] 1.6 [0.062] 0.76 [0.030] — 0.76 [0.030] 

4.8 [3/16] 4.8 [0.188] 2.4 [0.093] 0.84 [0.033] — 0.89 [0.035] 

6.4 [1/4] 6.4 [0.250] 3.2 [0.125] 0.89 [0.035] 0.76 [0.030] 0.89 [0.035] 

9.5 [3/8] 9.5 [0.375] 4.8 [0.187] 1.02 [0.040] 0.89 [0.035] 0.89 [0.035] 

12.7 [1/2] 12.7 [0.500] 6.4 [0.250] 1.22 [0.048] 1.09 [0.043] 0.89 [0.035] 

15.9 [5/8] 15.9 [0.625] 7.9 [0.312] — 1.19 [0.047] 1.07 [0.042] 

19 [3/4] 19.1 [0.750] 9.5 [0.375] 1.45 [0.057] 1.32 [0.057] 1.07 [0.042] 

22 [7/8] 22.2 [0.875] 11.1 [0.437] — 1.53 [0.060] 1.25 [0.049] 

25.4 [1] 25.4 [1.000] 12.7 [0.500] 1.78 [0.070] 1.65 [0.065] 1.25 [0.049] 

31.8 [1 1/4] 31.8 [1.250] 15.9 [0.625] — 1.78 [0.070] 1.40 [0.055] 

38 [1 1/2] 38.1 [1.500] 19.1 [0.750] 2.41 [0.095] 1.91 [0.075] 1.40 [0.055] 

51 [2] 50.8 [2.000] 25.4 [1.000] 2.79 [0.110] 2.79 [0.110] 1.65 [0.065] 

***Wall thickness will be less if tubing recovery is restricted during shrinkage. 






Ordering description**** Specify product name, size and color (for example, Viton 1/4-0). 


10 







10041


ZH-100 

Flexible, Thin-Wall, Low- 

Fire-Hazard Tubing 

Product Facts 


■ Low smoke emissions 

■ Flexible, flame-retardant 

■ No added halogens 

■ Low evolution of acid gases 

Applications 

ZH-100 is a flexible, thinwall, 


designed for low-fire-hazard 

applications. ZH-100 contains 

no added halogens, 

and exhibits excellent fire 

safety characteristics combined 

with low evolution of 

acid gases, while retaining 

good mechanical and fluid 

resistance properties. 

Installation 


80°C [176°F] 




-30°C to 105°C 

[-22°F to 221°F] 



ZH-100 Def. Stan. 59-97 Issue 3 Type 8 

BR 1326A 

RW-2031 

BS 3G-198 Part 3 Type 15 

10042 






ZH-100 (Continued) 






1/8 3.2 [0.125] 1.6 [0.062] 0.50 ± 0.10 [0.019 ± 0.004] 

3/16 4.8 [0.187] 2.4 [0.093] 0.50 ± .0.10 [0.019 ± 0.004] 

1/4 6.4 [0.250] 3.2 [0.125] 0.65 ± 0.15 [0.026 ± 0.006] 

3/8 9.5 [0.375] 4.8 [0.187] 0.65 ± 0.15 [0.026 ± 0.006] 

1/2 12.7 [0.500] 6.4 [0.250] 0.65 ± 0.15 [0.026 ± 0.006] 

3/4 19.0 [0.750] 9.5 [0.375] 0.75 ± 0.15 [0.030 ± 0.006] 

1 25.4 [1.000] 12.7 [0.500] 0.90 ± 0.15 [0.035 ± 0.006] 

1 1/2 38.0 [1.500] 19.0 [0.750] 1.00 ± 0.20 [0.039 ± 0.008] 

2 51.0 [2.000] 25.4 [1.000] 1.15 ± 0.25 [0.045 ± 0.010] 




Color 

Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5) 





Ordering description** Specify product name, size and color (for example, ZH-100 1/8-0). 

**Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 

10 







10043


ZHTM 

Heat-Shrinkable, Flexible 

Tubing with Low Toxicity for 

Fire Safety Applications 

Product Facts 


■ Low smoke emission 

■ System 100 tubing 

Applications 

A flexible, thick-wall, heatshrinkable 

tubing to be 

used in conjunction with - 

100 molded parts and 

Zerohal cable to form 

Raychem System 100, this 

material exhibits excellent 

fire safety characteristics 

combined with low smoke 

emission and low evolution 

of acid gases while retaining 

good mechanical and 

fluid-resistance properties. 

Used for insulation and protection 

of cables, harnesses, 

and electrical and electronic 

components in 

enclosed spaces, such as 

in marine applications, 

mass transit systems, and 

offshore installations, to 

reduce toxicity risks, or 

where equipment would 

be irreparably damaged 

by corrosive products of 

combustion. 

Installation 


80°C [176°F] 




-30°C to 105°C 

[-22°F to 221°F] 


Series Military Agency Industry Raychem 

Def. Stan. 59-97 

BS 4G-198 Part 3 Type 15 

ZHTM 

Issue 3 Type 8 

VG 95343 Part 5 Type L BR 1326A RW-2058 

VDE 0341/Pt 9005 

10044 






ZHTM (Continued) 






3/1.5 3.0 [0.118] 1.5 [0.059] 0.70 ± 0.10 [0.028 ± 0.004] 

5/2.5 5.0 [0.197] 2.5 [0.098] 0.75 ± 0.12 [0.030 ± 0.005] 

8/4 8.0 [0.315] 4.0 [0.157] 0.80 ± 0.15 [0.031 ± 0.006] 

12/6 12.0 [0.472] 6.0 [0.236] 0.90 ± 0.15 [0.035 ± 0.006] 

18/9 18.0 [0.709] 9.0 [0.354] 1.00 ± 0.18 [0.039 ± 0.007] 

24/12 24.0 [0.945] 12.0 [0.472] 1.10 ± 0.20 [0.043 ± 0.008] 

40/20 40.0 [1.575] 20.0 [0.789] 1.30 ± 0.23 [0.051 ± 0.009] 

50/30 50.0 [1.969] 30.0 [1.181] 1.50 ± 0.28 [0.059 ± 0.011] 








Ordering description** Specify product name, size and color (for example, ZHTM 8/4-0). 

**Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 

10 







10045


ATUM 


Adhesive-Lined Polyolefin 

Tubing 

Product Facts 

■ 3:1 and 4:1 shrink ratios 

allow for connector-to-cable 

sealing 

■ Tubing environmentally 

seals and protects 

components and 

interconnections 

■ Medium wall provides 

increased mechanical 

protection 

■ ATUM adhesive bonds to a 

wide variety of plastics, 

rubbers, and metals, 

including polyethylene, 

aluminum, steel, and copper 

Applications 

Environmentally seals and 

protects a wide variety of 

electrical applications, 

including back end connector 

sealing, breakouts, and 

connector-to-cable transitions. 

High expansion ratio 

makes it possible to repair 

most damaged cable jackets 

without removing connectors. 

Installation 


80°C [176°F] 




-55°C to 110°C 

[-67°F to 230°F] 


Series 

® 

** 

Military 


ATUM 600V, 110°C [230°F] AMS-DTL-23053/4,* Class 3 


**Black only, except sizes 3/1 and 4/1. 

RW-2063 - Black 

RK-6024 - Colors and clear 

10046 






ATUM (Continued) 



Recovered Wall Thickness** 

Size Minimum Expanded Maximum Recovered Total Wall Adhesive Wall 

as Supplied After Heating After Heating After Heating (Nominal) 

3:1 

3/1 3.0 [0.118] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 

4.5/1.5 4.5 [0.177] 1.5 [0.059] 1.10 ± 0.25 [0.043 ± 0.011] 0.50 [0.020] 

6/2 6.0 [0.236] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 

9/3 9.0 [0.354] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024] 

12/4 12.0 [0.472] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030] 

19/6 19.0 [0.748] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.020] 0.76 [0.030] 

24/8 24.0 [0.940] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.020] 1.02 [0.040] 

40/13 40.0 [1.570] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.020] 1.02 [0.040] 

4:1 

4/1 4.0 [0.157] 1.0 [0.039] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 

8/2 8.0 [0.315] 2.0 [0.079] 1.00 ± 0.28 [0.039 ± 0.010] 0.50 [0.020] 

12/3 12.0 [0.472] 3.0 [0.118] 1.40 ± 0.28 [0.055 ± 0.010] 0.61 [0.024] 

16/4 16.0 [0.630] 4.0 [0.157] 1.78 ± 0.38 [0.070 ± 0.015] 0.76 [0.030] 

24/6 24.0 [0.945] 6.0 [0.236] 2.25 ± 0.55 [0.088 ± 0.020] 0.76 [0.030] 

32/8 32.0 [1.260] 8.0 [0.315] 2.54 ± 0.55 [0.100 ± 0.020] 1.02 [0.040] 

52/13 52.0 [2.050] 13.0 [0.512] 2.54 ± 0.55 [0.100 ± 0.020] 1.02 [0.040] 




Color 

Nonstandard 

Special order colors may be made available on request. 





Ordering description*** Specify product name, size and color (for example, ATUM 8/2-0). 

***For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 

10 







10047


DWP-125 

Flexible, High-Shrink- 

Ratio, Adhesive-Lined, 


Product Facts 

■ 3:1 shrink ratio allows for 

insulation and sealing of 


■ Medium wall provides 

increased mechanical 

protection while maintaining 

flexibility when installed 

■ Adhesive bonds to a wide 

variety of plastics, rubber, 

and metals, including 

polyethylene, neoprene, and 

steel 

Applications 

Environmentally seals and 

protects a wide variety of 

electrical applications, 

including wire splices, 

breakouts, and connectorto-cable 

transitions. Ideal 

for applications where UL 

recognized/CSA certified 

adhesive-lined tubing is 

required. 

Installation 


80°C [176°F] 




-40°C to 110°C 

[-40°F to 230°F] 


Series 

® 

® 


DWP-125 

E35586 

LR31929 

600 V, 125°C [257°F] 600 V, 125°C [257°F] 

DWP-125 SCD 

10048 






DWP-125 (Continued) 



Recovered Wall Thickness* 

Size 

Minimum Maximum Nominal Nominal 

Expanded Recovered Total Wall Adhesive Wall 

as Supplied After Heating After Heating After Heating 

1/8 3.2 [0.125] 1.0 [0.040] 1.02 [0.040] 0.25 [0.010] 

3/16 4.8 [0.187] 1.5 [0.060] 1.40 [0.055] 0.51 [0.020] 

1/4 6.4 [0.250] 2.0 [0.080] 1.45 [0.057] 0.56 [0.022] 

3/8 9.5 [0.375] 3.0 [0.120] 1.65 [0.065] 0.68 [0.027] 

1/2 12.7 [0.500] 4.0 [0.157] 1.78 [0.070] 0.76 [0.030] 

3/4 19.1 [0.750] 6.0 [0.230] 2.03 [0.080] 0.76 [0.030] 

1 25.4 [1.000] 8.0 [0.320] 2.50 [0.100] 0.76 [0.030] 




Color 

Nonstandard White (-9), red (-2), blue (-6), yellow (-4), green (-5). 

Other colors available upon request. 





Ordering description Specify product name, size and color (for example, DWP-125 1/4-0). 

10 







10049


ES1000 

Clear, High-Shrink-Ratio, 

Adhesive-Lined, Semirigid 


Product Facts 

■ 4:1 shrink ratio allows a few 

sizes to cover a wide range 

of splice and component 

diameters 

■ Mechanically tough tubing 

provides strain relief and 

abrasion protection of wire 

splices, terminals and other 

components 

■ Thick adhesive liner forms 

an effective barrier against 

fluids and moisture and 

performs well at an 

extended temperature range 

Applications 

Specially designed for 

environmental sealing and 

electrical insulation of wire 

splices, terminations, and 

components where seethrough 

inspection is 

required. 

Installation 


110°C [230°F] 




-40°C to 130°C 

[-40°F to 266°F] 


Series 

® 


ES1000 

E85381 

600 V, 125°C [257°F] 

RT-1113 

10050 






ES1000 (Continued) 


Inside Diameter (Including Core) 


Part Minimum Maximum Minimum Minimum Minimum 

Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall 

as Supplied After Heating After Heating After Heating After Heating 

ES1000-No.1 5.72 [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] 

ES1000-No.2 7.44 [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] 

ES1000-No.3 10.85 [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] 

ES1000-No.4 17.78 [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] 



Color Standard Clear (-X) 


Standard packaging Cut pieces. 

Marking 

Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). 


Specify product name, numbered size, color, and cut length 

(for example, ES1000-No. 2-X-50mm). 

10 







10051


ES2000 

Flame-Retardant, High- 

Shrink-Ratio, Adhesive- 

Lined Semirigid Polyolefin 

Tubing 

Product Facts 




diameters 

■ Flame-retardant and 

mechanically tough, the 

tubing provides strain relief 

and abrasion protection of 

wire splices, terminals, and 

other components 






■ UL recognized 

Applications 

Specially designed for environmental 

sealing and electrical 

insulation of wire 

splices, terminations, and 

components. 

Installation 


110°C [230°F] 



Operating temperature range 

-40°C to 130°C 

[-40°F to 266°F] 


Series 

® 


ES2000 

E85381 

600 V, 125°C [257°F] 

RT-1112 

10052 






ES2000 (Continued) 


Inside Diameter (Including Core) 


Part Minimum Maximum Minimum Minimum Minimum 

Number Expanded Recovered Total Wall Jacket Wall Adhesive Wall 

as Supplied After Heating After Heating After Heating After Heating 

ES2000-No.1 5.72 [0.225] 1.27 [0.050] 1.20 [0.047] 0.64 [0.025] 0.56 [0.022] 

ES2000-No.2 7.44 [0.293] 1.65 [0.065] 1.52 [0.060] 0.76 [0.030] 0.76 [0.030] 

ES2000-No.3 10.85 [0.427] 2.41 [0.095] 1.91 [0.075] 0.89 [0.035] 1.02 [0.040] 

ES2000-No.4 17.78 [0.700] 4.45 [0.175] 2.41 [0.095] 1.04 [0.041] 1.37 [0.054] 





Always order the largest size that will shrink snugly over the 

component to be covered. 

Standard packaging Cut pieces. 

Marking 

Tubing will be printed with its numbered size (such as ES-1, ES-2, ES-3, or ES-4). 


Specify product name, numbered size, color, and cut length 

(for example, ES2000-No. 2-0-50mm). 

10 







10053


ES Caps 



Polyolefin Caps 

Product Facts 




diameters 

■ Mechanically tough jacket 

provides strain relief and 

abrasion protection 






Applications 

Specially designed to 

provide mechanical and 

environmental protection of 

stub splices in electrical 

harnesses. Clear caps allow 

see-through inspection; 

black caps are flameretardant. 

Installation 


100°C [212°F] 




-40°C to 105°C 

-40°F to 221°F] 


Series 

® 


ES Caps 

E85381 

600 V, 125°C [257°F] 

RW-3006 

10054 






HCTE 

Helical Convolex Tubing 

with a High Crush 

Resistance 

Product Facts 


■ Highly flexible and fluid 

resistant 

■ Not heat-shrinkable 

■ High crush resistance 

■ System 300 conduit tubing 

Applications 

Used as a conduit to provide 

mechanical protection 

for electrical wiring systems 

in applications requiring 

flexibility, high-temperature 

performance and good 

resistance to a variety of 

fluids. Widely used in the 

military and commercial 

aerospace industries. Can 

be used in conjunction with 

other Raychem components 

to form an integrated 

harnessing system. 

Installation 

It is recommended that no 

more than 70% of the internal 

area (“fill factor”) of the 

HCTE conduit be occupied 

by wires in any application. 


-55°C to 200°C 

[-67°F to 392°F] 



HCTE VG 96936 Part 6 RT-1162 

10056 






HCTE (Continued) 


Size Minimum ID Maximum OD Maximum Wall Thickness 

0187 4.60 [0.181] 8.10 [0.320] 0.46 [0.018] 

0281 6.90 [0.273] 10.50 [0.414] 0.46 [0.018] 

0312 7.70 [0.306] 11.80 [0.450] 0.46 [0.018] 

0375 9.20 [0.364] 12.90 [0.510] 0.46 [0.018] 

0437 10.80 [0.427] 14.50 [0.571] 0.46 [0.018] 

0500 12.30 [0.485] 16.50 [0.650] 0.58 [0.023] 

0625 15.40 [0.608] 19.50 [0.770] 0.58 [0.023] 

0750 17.90 [0.730] 23.60 [0.930] 0.58 [0.023] 

0875 21.80 [0.860] 27.20 [1.073] 0.58 [0.023] 

1000 24.70 [0.975] 31.10 [1.226] 0.58 [0.023] 

1250 30.70 [1.210] 35.30 [1.539] 0.58 [0.023] 

1500 36.50 [1.437] 46.50 [1.832] 0.58 [0.023] 

1625 39.60 [1.562] 50.17 [1.975] 0.58 [0.023] 

1750 42.67 [1.688] 52.88 [2.082] 0.58 [0.023] 

2000 49.20 [1.937] 59.23 [2.332] 0.58 [0.023] 



Size selection Always order a conduit size that will ensure that a “fill factor” of 70% is not exceeded. 


Ordering description Specify product name, size and color (for example, HCTE-0187-0). 

10 







10057


PD Caps 

Semi-rigid, Encapsulant- 

Lined, Polyolefin Caps 

Product Facts 


■ Permanent or temporary way 

to terminate wires 

■ Rapid, simple installation 

■ Rugged protection against 

abrasion, vibration, and 

flexing 

■ PD caps provide a splashresistant, 

moisture-resistant 

covering (but not intended 

for use where immersion in 

fluids is required) 

Applications 

PD Caps offer an improved, 

inexpensive way to encapsulate 

crimped electrical 

connections, including 

those on motor coils. 

Encapsulant melts and 

flows to fill surface irregularities 

of the substrate. These 

vibration-proof caps are 

used to insulate and 

terminate dead-end electrical 

cables, fixtures, connectors, 

and other electrical 

equipment. 

Installation 


125°C [257°F] 




-55°C to 110°C 

[-67°F to 230°F] 


Series 

® 


PD Caps 

E85381 

600 V, 125°C [257°F] 

PD Caps SCD 

10058 






PD Caps (Continued) 


Length Inside Diameter Recovered 

Size 

Nominal Minimum Open Minimum Maximum Wall Thickness** 

Overall as Barrel as Expanded Recovered Total Wall 

Supplied Supplied* as Supplied After Heating After Heating 

1/8 22.0 [0.87] 12.7 [0.50] 3.2 [0.125] 0.58 [0.023] 1.22 ± 0.15 [0.048 ± 0.006] 

3/16 25.4 [1.00] 15.2 [0.60] 4.8 [0.187] 1.52 [0.060] 1.57 ± 0.20 [0.062 ± 0.008] 

1/4 28.4 [1.12] 15.2 [0.60] 6.4 [0.250] 2.03 [0.080] 1.98 ± 0.20 [0.078 ± 0.008] 

3/8 31.8 [1.25] 18.3 [0.72] 9.5 [0.375] 2.29 [0.090] 2.08 ± 0.25 [0.082 ± 0.010] 

1/2 38.1 [1.50] 21.6 [0.85] 12.7 [0.500] 2.29 [0.090] 2.54 ±0.25 [0.100 ± 0.010] 

*See glossary for definition of “barrel.” 

**Wall thickness will be less if recovery is restricted during shrinkage. 






Standard packaging In pieces. 

Ordering description Specify product name, size and color (for example, PD Caps 1/4-0). 

10 







10059


RayBlock 85 

Heat-Shrinkable 

Water-Blocking System 

Product Facts 

■ Environmentally seals wire 

bundles of up to 20 wires 

■ Withstands temperature 

excursions to 105°C [221°F] 

■ Provides excellent strain 

relief and reduces noise 

■ Offers a low-profile installed 

product only marginally 

larger than the cable bundle 

itself 

Applications 

Designed to provide consistent 

sealing for cable bundles 

and the back of connectors. 

The wires are 

placed within the channels 

of a specially formulated 

hot-melt adhesive profile, 

then covered by dual-wall, 

heat-shrinkable tubing with 

a flame-retardant, radiationcrosslinked 

outer wall and 

hot-melt-adhesive inner 

wall. When the tubing is 

heated, the hot-melt adhesive 

melts and the tubing 

shrinks, forcing the molten 

adhesive to fill all the voids 

within the wire bundle and 

tubing. The result is a solid 

plug of adhesive molded 

around each wire in the 

bundle, creating a moistureresistant 

seal. 

Installation 


80°C [176°F] 




-40°C to 85°C 

[-40°F to 185°F] 


Series 

RayBlock 85 


RayBlock 85 SCD 

RW-2101 

10060 






RayBlock 85 (Continued) 


Tubing 


Part No. of Profile 


No. 

Channels 

Height Length Width Expanded Recovered Nominal 

as Supplied After Heating Length 

RayBlock 85 Kit 0102-A0 2 6.5 [0.256] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57] 

RayBlock 85 Kit 0203-A0 3 6.5 [0.256] 2.75 [0.108] 12.25 [0.482] 24.0 [0.945] 6.0 [0.236] 47 [1.85] 

RayBlock 85 Kit 0504-A0 4 6.5 [0.256] 2.75 [0.108] 16.00 [0.630] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 

RayBlock 85 Kit 0405-A0 5 6.5 [0.256] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 

RayBlock 85 Kit 0107-A0 7 6.5 [0.256] 2.75 [0.108] 27.25 [1.070] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 

RayBlock 85 Kit 0510-A0 10 6.5 [0.256] 2.75 [0.108] 38.50 [1.520] 32.0 [1.260] 8.0 [0.315] 55 [2.17] 



For wire with an outside diameter smaller than 2.8 [0.110] , 

use a maximum of two wires per channel. 

Size selection For wire with an outside diameter of 2.8–3.5 [0.110 to 0.138], 

use a maximum of one wire per channel. 


Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 

10 







10061


RayBlock 105 

Heat-Shrinkable 

Water-Blocking System 

Product Facts 

■ Environmentally seals wire 

bundles of up to 20 wires 

■ Withstands temperature 

excursions to 120°C [248°F] 

■ Provides excellent strain 

relief and reduces noise 

■ Offers a low-profile installed 

product only marginally 

larger than the cable bundle 

itself 

Applications 

Designed to provide consistent 

sealing for cable bundles 

and the back of connectors. 

The wires in the 

bundle are placed within 

the channels of a specially 

formulated hot-melt adhesive 

profile, and then covered 

by dual-wall, heatshrinkable 

tubing with a 

flame-retardant radiationcrosslinked 

outer wall and 

hot-melt-adhesive inner 

wall. When the tubing is 

heated, the hot-melt adhesive 

melts and the tubing 

shrinks, forcing the molten 

adhesive to fill all the voids 

within the wire bundle and 

tubing. The result is a solid 

plug of adhesive molded 

around each wire in the 

bundle, creating a moistureresistant 

seal. 

Installation 


80°C [176°F] 




-40°C to 105°C 

[-40°F to 221°F] 


Series 

RayBlock 105 


RayBlock 105 SCD 

RW-2102 

10062 






RayBlock 105 (Continued) 


Tubing 


Part No. of Profile 


No. 

Channels 

Height Length Width Expanded Recovered Nominal 

as Supplied After Heating Length 

RayBlock 105 Kit 0102-A0 2 6.5 [0.256] 2.75 [0.108] 8.50 [0.335] 12.0 [0.472] 3.0 [0.118] 40 [1.57] 

RayBlock 105 Kit 0103-A0 3 6.5 [0.256] 2.75 [0.108] 12.25 [0.482] 16.0 [0.630] 4.0 [0.158] 40 [1.57] 

RayBlock 105 Kit 0504-A0 4 6.5 [0.256] 2.75 [0.108] 16.0 [0.630] 16.0 [0.630] 4.0 [0.158] 45 [1.77] 

RayBlock 105 Kit 0105-A0 5 6.5 [0.256] 2.75 [0.108] 19.75 [0.778] 24.0 [0.945] 6.0 [0.236] 45 [1.77] 

RayBlock 105 Kit 0107-A0 7 6.5 [0.256] 2.75 [0.108] 27.2 [1.07] 24.0 [0.945] 6.0 [0.236] 65 [2.56] 

RayBlock 105 Kit 0110-A0 10 6.5 [0.256] 2.75 [0.108] 38.50 [1.52] 32.0 [1.26] 8.0 [0.315] 65 [2.56] 



For wire with an outside diameter smaller than 2.8 [0.110], use a maximum of two wires per 

channel. 

Size selection For wire with an outside diameter of 2.8–3.5 [0.110–0.138], use a maximum of one wire per 

channel. 


Standard packaging One kit (contains 1000 pcs. of profile and 1000 pcs. of tubing). 

10 







10063


SCL 

Semirigid, 

Encapsulant-Lined, 


Product Facts 


■ Splash-resistant, moistureresistant 

covering; not 

intended for use where 

immersion in fluids is 

required 

■ Rugged protection against 

abrasion, vibration, and 

flexing 

■ Excellent strain relief and 

insulation of weak points 

Applications 

Encapsulates components, 

splices, and terminations 

where moisture resistance 

and mechanical protection 

are required. Encapsulant 

melts and flows to fill surface 

irregularities of the 

substrate. While still hot, the 

tubing can be blocked to 

form a wire breakout. 

Installation 


125°C [257°F] 




-55°C to 110°C 

[-67°f to 230°F] 



® 

SCL E85381 AMS-DTL-23053/4*, Class 1 RT-1301 

600 V, 125°C [257°F] 


10064 






SCL (Continued) 




Size 

Additional Minimum Maximum Meltable Wall 

Standard Color Expanded Recovered Total Wall After Heating 

as Supplied After Heating After Heating (Nominal) 

1/8 Brown 3.2 [0.125] 0.6 [0.023] 0.96 ± 0.15 [0.038 ± 0.006] 0.51 [0.020] 

3/16 Gray 4.8 [0.187] 1.5 [0.060] 1.09 ± 0.15 [0.043 ± 0.006] 0.64 [0.025] 

1/4 White 6.4 [0.250] 2.0 [0.080] 1.19 ± 0.15 [0.047 ± 0.006] 0.69 [0.027] 

3/8 Red 9.5 [0.375] 3.4 [0.135] 1.27 ± 0.18 [0.050 ± 0.007] 0.76 [0.030] 

1/2 Blue 12.7 [0.500] 5.0 [0.195] 1.39 ± 0.18 [0.050 ± 0.007] 0.89 [0.035] 

3/4 Yellow 19.1 [0.750] 8.0 [0.313] 1.65 ± 0.18 [0.065 ± 0.007] 1.02 [0.040] 

1 N/A 25.4 [1.000] 10.2 [0.400] 1.90 ± 0.18 [0.075 ± 0.007] 1.02 [0.040] 



Color 

Standard 

Black (-0) for all sizes, plus one additional color per size per 

Product dimensions table. 





Ordering description*** Specify product name, size and color (for example, SCL 1/4-0). 


10 







10065


SCT 



Polyolefin Tubing (Extended 

Temperature Range) 

Product Facts 




diameters 

■ Flame-retardant and 

mechanically tough, the 

tubing provides strain relief 

and abrasion protection of 

wire splices, terminals, and 

other components 






Applications 

Specially designed to insulate 

and seal automotive 

wire splices and components 

in an under-the-hood 

automotive environment. 

Specially formulated to 

function at an extended 

temperature range. 

Installation 


110°C [230°F] 




-40°C to 150°C 

[-40°F to 302°F] 


Series 

SCT 


SCT SCD 

10066 






SCT (Continued) 




Minimum 

Maximum 

Meltable Wall 

Size 

Total Wall 


After Heating 

After Heating 

as Supplied After Heating (Nominal) 

SCT No. 1 7.6 [0.300] 1.7 [0.065] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030] 

SCT No. 2 9.0 [0.355] 2.3 [0.090] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030] 

SCT No. 3 11.6 [0.455] 2.5 [0.100] 2.29 ± 0.30 [0.090 ± 0.012] 1.40 [0.055] 

SCT No. 4 17.8 [0.700] 4.4 [0.175] 2.54 ± 0.30 [0.100 ± 0.012] 1.52 [0.060] 



Color 



Marking 


Black 

Always order the largest size that will shrink snugly over the component being covered. 


Cut pieces. 

Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4). 

Specify product name, numbered size, color and cut length 

(for example, SCT-No.3-0-75mm). 

10 







10067


TAT-125 

Adhesive-Lined, Flexible, 


Product Facts 


■ Thin adhesive lining that 

bonds to outer tubing and 

surface below, forming a 

positive environmental seal 

■ Flexibility of both tubing and 

adhesive 

■ Moisture seal that is 

resistant to bending of the 

substrate 

■ Good mechanical strength 

and cut-through resistance 

■ Adhesive that bonds to a 

wide variety of plastics, 

rubbers, and metals, 

including polyethylene, 

neoprene, lead, and steel 

Applications 

Seals and protects simple 

in-line splices, bimetallic 

joints, and components 

from fluids, moisture, and 

corrosion. Repairs damaged 

wire insulation, especially 

where flexibility is 

required. Provides one-step 

electrical insulation and 

moisture sealing. 

Installation 


95°C [203°F] 




-55°C to 110°C 

[-67°F to 230°F] 



® 

TAT-125 Type 1 (colors) 

E85381 

600 V, 125°C [257°F] 

AMS-DTL-23053/4*, Class 2 TAT-125 SCD 

TAT-125 Type 2 (clear) — — TAT-125 SCD 

*Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 6.35 [.25] through 38.1 [1.5 ]only. 

10068 






TAT-125 (Continued) 




Size 

Minimum Maximum Total Wall Adhesive Wall 

Expanded Recovered After Heating After Heating 

as Supplied After Heating (Nominal) (Nominal) 

1/8 3.2 [0.125] 1.6 [0.062] 0.69 [0.027] 0.23 [0.009] 

3/16 4.8 [0.187] 2.4 [0.093] 0.71 [0.028] 0.25 [0.010] 

1/4 6.4 [0.250] 3.2 [0.125] 0.74 [0.029] 0.13 [0.005] 

3/8 9.5 [0.375] 4.8 [0.187] 0.74 [0.029] 0.13 [0.005] 

1/2 12.7 [0.500] 6.4 [0.250] 0.76 [0.030] 0.15 [0.006] 

3/4 19.1 [0.750] 9.5 [0.375] 0.89 [0.035] 0.15 [0.006] 

1 25.4 [1.000] 12.7 [0.500] 1.07 [0.042] 0.20 [0.008] 

1 1/2 38.1 [1.500] 19.1 [0.750] 1.19 [0.047] 0.28 [0.011] 




Color 

Nonstandard 


orange (-3), violet (-7), gray (-8), clear (-X , not flame-retardant) 





Ordering description Specify product name, size and color (for example, TAT-125 1/4-0). 

10 







10069


BSTS/BSTS-FR 

General Purpose, 

Heat-Shrinkable Tubing 

Product Facts 

■ Excellent thick-wall 

insulation and abrasion 

protection 

■ No adhesive – can be 

removed easily 

■ Expansion ratios as high as 

3:1 

■ Availability in flameretardant 

material with FR 

callout (see “Ordering 

information and Part 

numbering system” on the 

next page) 

■ BSTS has the following 

agency approvals: 

- ABS (American Bureau of 

Shipping) 

- DNV (Det Norske Veritas) 

- Lloyd’s (Lloyd’s Register of 

Shipping) 

Applications 

BSTS heat-shrinkable tubing 

is made of a rugged 

polymer that resists moisture, 

fungus, and weathering. 

It also has excellent 

electrical properties. This 

tubing is useful in applications 

where insulation, abrasion 

resistance, and strain 

relief are important. When 

used with SFTS tape 

sealant, it can provide a 

watertight system in nonpressurized 

applications. 

Installation 


90°C [194°F] 




-55°C to 90°C 

[-67°F to 194°F] 



BSTS — — — 

BSTS-FR 

AMS-DTL-23053/15*, 

ASTM D 685, nonburning 

Class 1 and Class 2** 

ASTM D 2863, oxygen index 

IPCEA S-19-81, cable insulation and jackets 

RW-2017 


**Except for coatings requirement. Refer to SST-FR when coating is required. 

10070 






BSTS/BSTS-FR (Continued) 



Wall Thickness (Nominal) 

Minimum 

Maximum 

Size 


Expanded 

recovered 

as Supplied After Heating**** 

as Supplied After Heating 

BSTS-03 7.62 [0.300] 2.54 [0.100] 0.63 [0.025] 1.52 [0.060] 

BSTS-04 10.16 [0.400] 3.81 [0.150] 0.63 [0.025] 1.52 [0.060] 

BSTS-07M*** 19.05 [0.750] 5.59 [0.220] 0.51 [0.020] 1.52 [0.060] 

BSTS-07 19.05 [0.750] 5.59 [0.220] 0.76 [0.030] 2.41 [0.010] 

BSTS-11M 27.94 [1.100] 9.52 [0.375] 0.76 [0.030] 2.67 [0.110] 

BSTS-11 27.94 [1.100] 9.52 [0.375] 1.02 [0.040] 3.05 [0.120] 

BSTS-13M 33.02 [1.300] 9.52 [0.375] 0.63 [0.025] 2.67 [0.110] 

BSTS-13 33.02 [1.300] 9.52 [0.375] 0.89 [0.035] 3.05 [0.120] 

BSTS-15M 38.10 [1.500] 12.70 [0.500] 0.89 [0.035] 3.05 [0.120] 

BSTS-15 38.10 [1.500] 12.70 [0.500] 1.27 [0.050] 3.56 [0.140] 

BSTS-17M 43.18 [1.700] 12.70 [0.500] 1.02 [0.040] 3.05 [0.120] 

BSTS-17 43.18 [1.700] 12.70 [0.500] 1.14 [0.045] 3.56 [0.140] 

BSTS-20M 50.80 [2.000] 19.05 [0.750] 1.27 [0.050] 3.05 [0.120] 

BSTS-20 50.80 [2.000] 19.05 [0.750] 1.27 [0.050] 3.94 [0.160] 

BSTS-27 65.58 [2.700] 22.86 [0.900] 1.27 [0.050] 3.94 [0.160] 

BSTS-30 76.20 [3.000] 31.75 [1.250] 1.27 [0.050] 3.94 [0.160] 

BSTS-35 88.90 [3.500] 31.75 [1.250] 1.27 [0.050] 3.94 [0.160] 

BSTS-40 101.60 [4.000] 44.45 [1.750] 1.27 [0.050] 3.94 [0.160] 

BSTS-45 114.30 [4.500] 44.45 [1.750] 1.27 [0.050] 3.94 [0.160] 

***M = Medium wall tubing. ****Wall thickness will be less if tubing recovery is restricted during shrinkage. 


Color 




Nonstandard 

Red (-2), white (-9), clear (-X not flame-retardant) 



1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. 


BSTS -11 _ x 4 _ / _ / _ 

“NM” - no mark 

Color 

Black / leave blank (standard) 

White / WHT 

Red / RED 

Clear / CL 

“FR” - flame-retardant 

Length in feet ( (4 and 25 feet standard)) 

“M” medium wall 

Size 

Family 

10 







10071


HF 

High-Flex, Heavy-Wall, 


Product Facts 

■ Offers high flexibility 

■ Provides excellent insulation 

and abrasion-protection, per 

U.S. Mine Safety and Health 

Administration (MSHA) 

regulations 


■ HF has the following agency 

approvals: 


Shipping) 



Shipping) 

Applications 

Developed for cable jacketing 

applications where 

cable flexibility is important, 

high-flex (HF) tubing is ideal 

for jacketing cables where 

sharp bends or turns are 

required. Also ideal for situations 

where the cable is 

subject to motion. Such situations 

are common for 

industrial machinery, transportation 

equipment, robotics, 

welding, and many 

other cabling applications. 

To complete the cable jacket 

seal, the ends may be 

sealed for further water and 

corrosion protection by 

using available tape sealant 

or adhesive. 

Installation 


80°C [176°F] 




-55°C to 90°C 

[-67°F to 194°F] 



HF AMS-DTL-23053/15* Class 1** RW-2023 


**Except for coatings requirement. 

10072 






HF (Continued) 




Size 

Standard Minimum Maximum Nominal 

Nominal Length Expanded Recovered After 

(m/ft) as Supplied After Heating Heating 

HF04 1.2, 7.5 [4, 25] 10.16 [0.40] 3.81 [0.150] 1.52 [0.060] 

HF07 1.2, 7.5 [4, 25] 19.05 [0.75] 5.59 [0.220] 1.52 [0.060] 

HF11 1.2, 7.5 [4, 25] 27.94 [1.10] 9.52 [0.375] 2.67 [0.105] 

HF13 1.2, 7.5 [4, 25] 33.02 [1.30] 9.52 [0.375] 2.67 [0.105] 

HF15 1.2, 7.5 [4, 25] 38.10 [1.50] 12.70 [0.500] 3.05 [0.120] 

HF17 1.2, 7.5 [4, 25] 43.14 [1.70] 12.70 [0.500] 3.05 [0.120] 

HF20 1.2, 7.5 [4, 25] 50.80 [2.00] 19.05 [0.750] 3.56 [0.140] 

HF27 1.2, 7.5 [4, 25] 68.58 [2.70] 22.86 [0.900] 3.94 [0.155] 


Ordering Information and 


HF - 17 FR X 4 / _ 


Length in feet (4 and 25 feet standard) 


Size 

Product Name 

Contact Tyco Electronics for other than standard lengths. 

Standard color is black. 

10 







10073


HRHF/HRNF/HRSR 

High-Ratio, 


Product Facts 

■ Offers toughness and 

durability 

■ Provides excellent insulation 

and abrasion-protection 

■ Is available in flameretardant 

material. 

■ Shrinks to fit (5.6:1) 

■ FR callouts meet the 

flame-retardant-material 

requirements of 

AMS-DTL-23053/15* 

■ HRHF and HRSR have the 

following agency approvals: 


Shipping) 



Shipping) 

Applications 

High-ratio (HR) heat-shrinkable 

tubing, with expansion 

ratios as high as 5.6 to 1, is 

designed to accommodate 

large size differences 

between cables and cable 

connectors and backshells, 

thus simplifying repair of 

damaged cable. High-ratio 

tubing is available in semirigid 

flame-retardant (SR), 

standard (NF), or high-flex 

flame-retardant (HF) material 

and with or without factory-applied 

sealants and 

adhesives. The waterproofing 

sealant provides environmental 

sealing and is 

watertight in wet and corrosive 

locations per USCG 

CGHQ-3774. The thermoplastic 

adhesive coating 

offers excellent strain relief 

and environmental sealing. 

Installation 


80°C [176°F] 




-55°C to 90°C 

[-67°F to 194°F] 



HRSR AMS-DTL-23053/15* ABS, DNV, Lloyd’s RW-2013 

HRHF AMS-DTL-23053/15* ABS, DNV, Lloyd’s RW-2013 

HRNF — — — 


10074 



Recovered Wall Thickness†† 

Size† 

Minimum Maximum Nominal 

Expanded Recovered After 

as Supplied After Heating Heating 

HR**060 15.24 [0.60] 3.81 [0.150] 1.52 [0.060] 

HR**125 31.75 [1.25] 5.59 [0.220] 1.52 [0.060] 

HR**175 44.45 [1.75] 8.00 [0.315] 2.41 [0.095] 

HR**200 50.80 [2.00] 9.52 [0.375] 2.67 [0.105] 

HR**250 63.50 [2.50] 12.70 [0.500] 3.05 [0.120] 

HR**300 76.20 [3.00] 19.05 [0.750] 3.05 [0.120] 

HR**400 101.60 [4.00] 22.86 [0.900] 3.56 [0.140] 

†For ** substitute HF, NF or SR for material required. Add FR to end of number for flame-retardant material. 

††Wall thickness will be less if tubing recovery is restricted during shrinkage. 






HRHF/HRNF/HRSR (Continued) 



Color 

Nonstandard 

Clear (-X) available on request (not flame-retardant) 



Other sizes are available upon request. 

Standard packaging 10-inch-maximum* lengths. 

*Cutting tolerance is ±1/8 inch. 

Part Numbering System – 

Military Approved Part 

Numbers 

HRHF - 125 FR - 10/97 NM 


Coating 

Adhesive (/97) 

Sealant (/226) 

Length in inches (10 inches standard) 

“FR” - flame-retardant for SR and HF 

Size 

Product Name 

HRHF - high flex 

HRNF - non-flame-retardant 

HRSR - semirigid 

10 







10075


SST/SST-FR 

Self-Sealing, 


Product Facts 

■ Strain relief 



fluids and moisture 

■ Thick-wall insulation and 

abrasion-protection 

■ No need for greases, tape, 

or epoxy 

■ Expansion ratios as high as 

3:1 

■ Availability in flameretardant 

material 

■ SST has the following 

agency approvals: 


Shipping) 



Shipping) 

Applications 

SST provides a simple, positive 

splice-sealing method 

that offers protection under 

adverse environmental conditions. 

Tubing supplied 

with standard sealant provides 

water sealing and 

environmental protection in 

wet or underground applications. 

The thermoplastic 

adhesive not only seals, but 

also provides mechanical 

strain relief. The polymer 

tubing has excellent insulating, 

abrasion-resisting, and 

strain-relief properties. 

Installation 


90°C [195°F] 




-55°C to 90°C 

[-67°F to 194°F] 



SST — — RW 2017 

SST-FR 

AMS-DTL-23053/15*, 

Class 1 and Class 2 

ASTM D 685, nonburning 

ASTM D 2863, oxygen index 

RW 2011 

— — IPCEA S-19-81, cable insulation and jackets — 

— — IEEE-383 Section 2.5 massive flame vertical tray — 

— — ABS, DNV, Lloyd’s Register — 

*Formerly MIL-I-23053/I5 and MIL-DTL-23053/15. 

10076 






SST/SST-FR (Continued) 


SST - 48 - 07 M/FR/97/RED/NM 


Color 

Black/leave blank (standard) 

White/WHT 

Red/RED 

Clear/CL 

Adhesive/sealant 

/97 standard with FR /226 standard with NF 


“M” - medium wall 

Size in inches (48 inch max.) 

Length in inches 

Family 



Size† 

Inside Diameter Wall Thickness Recommended 

Standard 

Minimum Maximum Nominal Wall Cable 

Nominal 

Expanded Recovered Expanded After Range for 

Length 

as Supplied After Heating Heating†† 600-Volt Cable 

SST*-03 6, 30 0.300 0.100 0.025 0.060 18 through 14 AWG 

SST*-04 6, 30 0.400 0.150 0.025 0.060 14 through 10 AWG 

SST*-07M 6, 9, 12, 48 0.750 0.220 0.020 0.060 8 through 1 AWG 

SST*-07 6, 9, 12, 48 0.750 0.220 0.030 0.095 8 through 1 AWG 

SST*-11M 6, 9, 12, 48 1.100 0.375 0.030 0.105 2 through 4/0 AWG 

SST*-11 6, 9, 12, 48 1.100 0.375 0.040 0.120 2 through 4/0 AWG 

SST*-13M 6, 9, 12, 48 1.300 0.375 0.025 0.105 2 through 4/0 AWG 

SST*-13 6, 9, 12, 48 1.300 0.375 0.035 0.120 2 through 4/0 AWG 

SST*-15M 6, 9, 12, 48 1.500 0.500 0.035 0.120 2/0 AWG through 500 MCM 

SST*-15 6, 9, 12, 48 1.500 0.500 0.050 0.140 2/0 AWG through 500 MCM 

SST*-17M 6, 9, 12, 48 1.700 0.500 0.030 0.120 2/0 AWG through 500 MCM 

SST*-17 6, 9, 12, 48 1.700 0.500 0.045 0.140 2/0 AWG through 500 MCM 

SST*-20M 6, 9, 12, 48 2.000 0.750 0.040 0.120 350 MCM through 1000 MCM 

SST*-20 6, 9, 12, 48 2.000 0.750 0.050 0.155 350 MCM through 1000 MCM 

SST*-27 12, 18, 24 2.700 0.900 0.050 0.155 500 MCM through 1250 MCM 




†In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the third column indicates, comes in 

6-, 9-, and 12-inch lengths, so 9-inch SST tubing would be 

SST 9-11. The suffix M = medium-wall tubing. ††Wall thickness will be less if tubing recovery is restricted during shrinkage. 





Standard packaging See Product dimensions table. 

Ordering description Specify product name, size and color (for example, SST-48-07/FR/RS). 

10 







10077


XFFR 

Halogen-Free, 



Product Facts 

■ Emits minimal amounts of 

toxic or acid gases during 

combustion 

■ Meets performance 

requirements of MIL-C- 

24640 and MIL-C-24643 

cable jackets 

■ Resists moisture, fungus, 

and weathering 

■ Available in expansion 

ratios as high as 3:1 

■ XFFR has the following 

approvals: 


Shipping) 



Shipping) 

Applications 

XFFR halogen-free tubing 

can be used for rejacketing 

and repairing halogen-free 

cables in any enclosed area 

where a flame-retardant, 

halogen-free environment 

is required. These environments 

include tunnels, 

buildings, mass transit 

vehicles, and ships. When 

installed with SFTS-FR1 

tape, the tubing can also be 

used in applications 

requiring water sealing and 

protection from abrasion 

and corrosion. 

Installation 


70°C [158°F] 




-55°C to 105°C 

[-67°F to 221°F] 



XFFR 

MIL-C-24643 

NES 713 

RW-2016 

NES 711 

10078 






XFFR (Continued) 




Size Minimum Expanded Maximum Recovered After Heating 

as Supplied After Heating (Nominal) 

XFFR-03 7.62 [0.300] 2.54 [0.100] 1.52 [0.060] 

XFFR-04 10.16 [0.400] 3.81 [0.150] 1.52 [0.060] 

XFFR-07 19.05 [0.750] 5.59 [0.220] 2.03 [0.080] 

XFFR-11 27.94 [1.100] 9.52 [0.375] 2.67 [0.105] 

XFFR-15 38.10 [1.500] 12.70 [0.500] 3.05 [0.120] 

XFFR-20 50.80 [2.000] 19.05 [0.750] 3.05 [0.120] 

XFFR-30 76.20 [3.000] 31.75 [1.250] 3.94 [0.155] 





Standard packaging 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. 


XFFR - 03 X 4 / NM 


Length in feet (4 feet standard) 

Size 

No adhesive. 

Family 

10 







10079

Molded Parts 

Shapes 

Introduction 

Raychem heat-shrinkable 

molded parts, with adhesive 

coating, form a watertight 

seal, protecting cables and 

equipment from corrosion 

and mechanical abuse 

while providing excellent 

electrical insulating properties. 

Meeting requirements 

for most mass-transit, military, 

and commercial 

marine applications, 

Raychem molded parts 

include: 

■ Raychem SSC end caps 

(see page 10126) 

■ Raychem heat-shrinkable 

boots (see page 10130) 

and transitions (see page 

10154) 

All of these molded parts fit 

a wide variety of aplications. 

To select the right part 

for your application, follow 

these steps: 

■ Select the necessary 

shape 

■ Match the shape with the 

appropriate material 

■ Select a compatible 

adhesive, if needed, to 

provide additional environmental 

protection. 

Adhesives come either 

preinstalled or as a 

separate component. 

Also available is an extensive 

line of adapters (see 

Section 14) and heat-shrinkable 

tubings (Section 10) 

to further integrate and 

strengthen harness 

assemblies. 

Whatever your application, 

Raychem molded parts 

almost always meets the 

performance characteristics 

you require, including 

operation in low- and hightemperature 

environments; 

mechanical strength; 

resistance to fluids, flame, 

and mechanical abuse; 

environmental sealing; 

and strain relief. 

Bulbous Shapes 

Raychem bulbous-shaped 

molded parts provide 

rugged mechanical and 

environmental protection, 

meet numerous specifications, 

and have been used 

successfully in military wire 

and cable harnesses for 

more than 30 years. 

Most connector strain relief 

boots come in two versions: 

■ With an adapter lip molded 

into the “H” end, which 

locks into the groove on 

the backshell adapter 

(part number is identified 

with a “D” or “K”). 

■ Without the adapter lip 

(the boot may be installed 

directly on the rear of connector 

threads 12 mm 

[.472] long or longer). 

This part number is 

identified with an “A.” 

Many other optional features 

are available, such 

as molding ports and drain 

holes. For other modifications 

and custom 

shapes, please contact 

Tyco Electronics. 

Modifications 

Certain variations of the 

standard shapes, such as 

shorter leg lengths or specific 

over expansions, are 

possible. Modifications 

must be requested prior to 

your order, for feasibility. 

Molding Port 

Modifications (-00) 

Some specifications call for 

potting the molded shape 

with sealant to provide additional 

protection from moisture. 

Most of the bulbous 

boots and transitions can 

be ordered with molding 

ports for this purpose. 

Drain Hole Modification (-88) 

Some specifications require 

drain holes in the molded 

part to provide an exit for 

condensation. Drain holes 

must be requested when 

you place your order. 

Specials 

Complete design, tooling, 

and production of custom 

molded shapes and special 

adaptations are also possible. 

Estimates are made 

upon request. 

10080 





Molded Parts 

Shapes (Continued) 

Chem-X Heavy-Duty Cable 

Breakouts 

Heavy-duty breakouts provide 

mechanical strain relief 

and environmental sealing 

for power cables where the 

cable jacket is cut back and 

conductors broken out. 

These boots are used 

widely in ship building and 

meet the requirements of 

the following: 

■ Lloyd’s Register of 

Shipping 

■ Det Norske Veritas (DNV) 

■ American Bureau of 

Shipping (ABS) 

■ DOD-STD-2003 

■ MIL-I-81765/1A 

Cable End Caps 

Heat-shrinkable end caps 

provide a reliable method of 

sealing power cables, 

pipes, conduit, and other 

cylindrical objects against 

corrosion and moisture 

penetration. 

Slim-Line Shapes 

With their low profile, these 

flexible shapes conform to 

cables better and create 

less bulk at transition points 

and connectors than bulbous 

shapes. 

Raychem molded parts are 

available in a variety of slimline 

shapes, including 

straight and right-angle 

boots as well as transitions. 

A small family of parts can 

provide a wide variety of 

expansions (under expansion, 

over expansion, cutoff). 

Modifications are easily 

provided. 

10 







10081

Molded Parts 

Shape Selection Tables 

Shape Selection: Boots 

Application Family Description Typical Shapes 

Lipped boots for use with a circular adapter 

202D121 to 196 

222D121 to 196 

202K121 to 185 

222K121 to 185 

242W042 to 063 

Nonlipped boots for use directly on a 202A111 to 196 

circular connector 222A111 to 196 

202D211 to 299 

Low-profile lipped boots for use with a 222D211 to 299 

circular adapter 202F211 to 274 

222F211 to 285 

202G211 to 253 

Low-profile lipped boots for use with a 202D921 to 963 

circular adapter on an open harness 222D921 to 963 

Lipped boots with compressible design 202C611 to 663 

for use with a circular adapter 202G611 to 653 

214A011 to 052 

Adapter boots for use with 234A011 to 071 

D-subminiature connectors 214A311 to 352 

234A111 to 152 

234A611 to 671 

10082 





Molded Parts 

Shape Selection Tables (Continued) 

Shape Selection: 

Transitions 


Breakout Boots 

SSB, T, F, 6S 

301A011 to 048 

"T" Transitions 301A511 to 514 

322A112 to 158 

45° Transitions 342A012 to 058 

30° Transitions 362A014 to 114 

“Y” Transitions 

381A301 to 304 

382A012 to 046 

3:1 Transitions 

462A011 to 060 

462A421 to 424 

4:1 Transitions 562A011 to 067 

Shape Selection: 

Other Products 


Feedthroughs 207W213 to 256 

CES 

D-Subminiatures 214P009 to 037 

End Caps 101A011 to 094 

10 







10083

Molded Parts 


2 0 2D 1 21 - 3 01 / 42 - 0 

Color (TD-0 = Black). Other colors factory quote 

Optional Adhesive* Coating (precoated in factory) 

Modification (available on request) 

• Over expansion 

• Cutoff 

• Molding ports (injection and vent) 

Material** 

Size of Part in Family: From 11 (= smallest) to 99 (= largest) 

Family Number 

Type of Part: 

A = Nonlipped boots/transitions 

C = Lipped boot 

D = Lipped boot 

F = Lipped boot 

K = Lipped boot 

S = Rayaten 

G = Lipped boot 

W, P = Other shapes 

Angle of Part: 

All openings One opening 

Circular 

Noncircular 

0 = Straight 0 = Straight 

2 = 90° 3 = 90° 

4 = 45° 5 = 45° 

6 = 30° 7 = 30° 

Number of openings in the part 

*See pages 10183-10188 for details on adhesives. 

**See page 10101 for details on materials. 

10084 





Molded Parts 

Visual Selection Guide 

Boots: 

Circular Connectors — 

Lipped 

Lipped Boots for Use 

With an Adapter 

As supplied 

After recovery 

202D121 through 196 202D211 through 299 202D921 through 963 202K121 through 185 

As supplied 


222B012 through 063 222B112 and 123 222D121 through 196 222D211 through 299 

As supplied 


222D921 through 963 202K121 through 185 242 A312 and 322 

222K121 

10 







10085

Molded Parts 

Visual Selection Guide (Continued) 

Boots: 


Nonlipped 

Nonlipped Boots for Direct 

Attachment on Connectors 

As supplied 


202A011 through 096 202A111 through 196 202A212 through 264 202A312 through 364 202A512 

As supplied 


202A915 202A921 202B422 and 433 203A021 

As supplied 


203A211 203A312 204A011 204A311 

As supplied 


204A411 204A511 204A612 208A011 through 098 222A011 through 096 

10086 





Molded Parts 

Visual Selection Guide (Continued 

Boots: 


Nonlipped (Continued) 

Nonlipped Boots for Direct 

Attachment on Connectors 

As supplied 


222A111 through 196 222A213 through 255 222A313 through 355 223A213 through 233 224A012 

As supplied 


226A045 & 075 228A011 through 097 242A142 243A012 & 022 246A166 

As supplied 


202B521 through 598 

Boots: Circular 

Connectors–Slim-Line 

As supplied 


202C611 through 633 202F211 through 274 

202G621 through 653 202E334 through 346 202G211 through 253 222F211 through 285 

10 







10087

Molded Parts 


Boots: Rectangular 

Connectors 

As supplied 


211A012 214A011 214A124 214A311 214A452 

through 052 and 133 through 352 

As supplied 


214A511 thru 552 214A613 214A814 214A923 214B623 

As supplied 


214B713 234A011 234A111 234A313 234A413 

through 071 through 152 through 333 through 434 

As supplied 


234A611 234A711 234A911 234B011 

through 671 through 752 through 971 through 052 

10088 





Molded Parts 


Transitions: Bulbous 

As supplied 


301A011 through 048 302A012 through 037 302A214 322A012 through 037 322A112 through 158 

As supplied 


322A315 322A412 through 434 322A514 322B813 

As supplied 


323A211 323A222 341A015 342A012 through 058 

As supplied 


342A112 through 138 342A215 342A313 and 323 343A014 through 027 362A014 through 114 

10 







10089

Molded Parts 



(Continued) 

As supplied 


363A018 and 020 381A015 381A115 382A012 through 046 402A013 

As supplied 


403A123 through 155 413A013 and 024 422A011 422A114 422A414 

As supplied 


422A616 422A716 422A813 423A014 423A117 

As supplied 


453A017 453A215 and 225 462A011 through 060 462A214 

10090 





Molded Parts 



(Continued) 

As supplied 


502A516 502A812 through 845 522A013 561A017 

As supplied 


562A011 through 067 602A012 602A022 602A114 602A212 

As supplied 


622A014 703A155 704A011 and 012 902A014 

Transitions: Slim-Line 

As supplied 


301A511 through 514 381A301 through 304 462A421 through 424 

10 







10091

Molded Parts 


Covers 

As supplied 


102A911 102A951 102A961 102A962 102A981 

As supplied 


102A992 102A993 102A994 202A817 

As supplied 


301A212 

220A012 through 023 234A211 234B111 and 122 254A015 301A222, 301A312 

As supplied 


302A734 

401A112 and 402A212 

10092 





Molded Parts 


Covers (Continued) 

As supplied 


401A212 and 403A312 401A414 402A222 403A016 501A012 and 502A212 

As supplied 


501A112 

601A012 

Sleeves 

As supplied 


200A413 and 200A426 200D944 thru 988 

As supplied 


As supplied 


202B211 through 302 

(Not heat-shrinkable) 

201A711 through 792 202B811 through 832 

207W213 through 264 

with A-type nut 

207W213-x-01 through 

264-x-01 with B-type nut 

10 







10093

Molded Parts 


Caps 

As supplied 


101A011 thru 094 102A811 through 865 

Miscellaneous 

204A711 and 002A011 

Riser and Plug 

(Not heat-shrinkable) 

10094 





Molded Parts 


Selected Molded Parts 

Families 

As supplied 


202A111 through 196 

Nonlipped boot 

As supplied 


202D121 through 196 

Lipped boot 

10 







10095

Molded Parts 



Families (Continued) 

As supplied 


202A212 through 264 Nonlipped boot 202D211 through 299 Lipped boot 

As supplied 


202D921 through 963 Lipped boot 202K121 through 185 Lipped boot 

As supplied 


207W213 through 264 Feedthrough 214A011 through 052 Rectangular boot 

As supplied 


222A111 through 196 90° boot nonlipped 222A213 through 255 90° boot nonlipped 

10096 





Molded Parts 



Families (Continued) 

As supplied 


222A313 through 355 90° boot nonlipped 222D121 through 196 90° boot lipped 

As supplied 


222D211 through 299 90° boot lipped 222D921 though 963 90° boot lipped 

As supplied 


222K121 through 185 90° boot lipped 301A011 through 048 T transition 

10 







10097

Molded Parts 

Boot Adapter Selection Tables 

Table 1. Boots 

Dimensions 

Fits Adapter 

Boot 

Material 

Part Cable Order Number 

Dash 

Type 

Number 

No. Diameter Length Spin Entry Size 

Solid 

Tinel-Lock 

Range 

Coupling Shielded 

202C611 4.83-9.65 [.19-.38] 120.65 [4.75] — — 04 04 

202C621 8.13-16.26 [.32-.64] 133.35 [5.25] 12 12—14 06-08 04-07 

50, 51 202C632 12.70-25.40 [.50-1.00] 146.05 [5.75] 14-16 16-18 10-14 10-16 

71 202C642 17.53-35.05 [.69-1.38] 158.75 [6.25] 18-20 20 12-18 12-18 

202C653 22.35-44.20 [.88-1.74] 171.45 [6.75] 22-32 22-32 18-20 16-20 

Uni-boot 202C663 22.86-55.63 [.90-2.19] 236.22 [9.30] 24, 28, 31 32, 36 — — 

202G621 8.13-16.26 [.32-.64] 133.86 [5.27] 12-14 12-14 06-08 04-07 

202G632 12.70-25.40 [.50-1.00] 151.13 [5.95] 16 16-18 10-14 08-12 

55 202G642 17.53-35.05 [.69-1.38] 157.23 [6.19] 18-20 20 12-18 12-18 

202G653 22.35-44.20 [.88-1.74] 170.18 [6.70] 22-32 22-32 18-20 16-22 

— — — 16-24, 61 22-28, 61 — — 

202F211 6.60-15.75 [.26-.62] 105.16 [4.14] 10 08-10 04-07 04-07 

202F221 7.62-19.30 [.30-.76] 123.95 [4.88] 12-14 12-14 07-10 05-08 

202F232 8.89-22.86 [.35-.90] 146.30 [5.76] 16 16-18 10-14 08-12 

50, 51 202F242 10.16-27.18 [.40-1.07] 172.21 [6.78] 18-20 20 12-18 12-16 

71 202F253 10.92-29.97 [.43-1.18] 185.16 [7.29] 22 22 18-20 16-18 

Low-profile, 

Straight 

202F263 12.70-36.83 [.50-1.45] 213.61 [8.41] 24-28 24-28 20 18-20 

202F274 14.99-42.93 [.59-1.69] 203.20 [8.00] 24 32 — — 

202G221 7.62-19.30 [.30-.76] 121.16 [4.77] 12-14 12-14 07-10 05-08 

202G232 8.89-22.86 [.35-.90] 138.68 [5.46] 16 16-18 10-14 10-12 

55 202G242 10.16-27.18 [.40-1.07] 159.51 [6.28] 18-20 20 14-18 12-16 

202G253 10.92-29.97 [.43-1.18] 177.80 [7.00] 22-28 22-24 16-20 16-18 

— — — 16-20 20-24 — — 

222F211 6.60-15.75 [.26-.62] 105.16 [4.14] 10 08-10 04-07 04-07 

222F221 7.62-20.83 [.30-.82] 123.95 [4.88] 12-14 12-14 07-10 05-10 

222F232 8.89-22.86 [.35-.90] 146.30 [5.76] 16 16-18 10-14 08-12 

Low-profile, 50, 51 222F242 10.16-27.18 [.40-1.07] 172.21 [6.78] 18-20 20 12-18 12-16 

90° 71 222F253 10.92-29.97 [.43-1.18] 185.16 [7.29] 22 22 18, 20 16-18 

222F263 12.70-36.83 [.50-1.45] 213.61 [8.41] 24-28 24-28 20 18, 20 

222F274 14.99-42.43 [.59-1.69] 224.54 [8.84] 24 32 — — 

222F285 17.53-61.21 [.69-2.41] 227.33 [8.95] 24-32 32-40 — — 

10098 





Molded Parts 

Boot Adapter Selection Tables (Continued) 

Table 1. Boots (Continued) 

Dimensions 

Fits Adapter 

Boot 

Material 

Part Cable Order Number 

Dash 

Type 

Number 

No. Diameter Length Spin Entry Size 

Solid 

Tinel-Lock 

Range 

Coupling Shielded 

202D211 6.60-15.75 [.26-.62] 105.92 [4.17] 08 08-10 08 04-07 

202D221 7.62-19.30 [.30-.76] 121.16 [4.77] 08-10 08-10 06-07 06-07 

202D232 8.89-22.86 [.35-.90] 138.68 [5.46] 10-12 10-12 10-12 08-10 

202D242 10.16-27.18 [.40-1.07] 159.51 [6.28] 12-14 12-14 12-14 10-12 

Low-profile, 3,4,25 

202D253 10.92-29.97 [.43-1.18] 177.80 [7.00] 16-18 16-18 16-18 14-16 

Straight 202D263 12.70-36.83 [.50-1.45] 203.20 [8.00] 20-22 20-22 18-20 18-20 

202D274 14.99-42.93 [.59-1.69] 203.20 [8.00] 24 28 22-24 22-24 

202D285 18.29-55.88 [.72-2.20] 203.20 [8.00] 28 32-34 28 — 

202D296 20.07-59.69 [.79-2.35] 203.20 [8.00] — 40 — — 

202D299 23.37-72.39 [.92-2.85] 203.20 [8.00] — 44 — — 

222D211 6.60-15.75 [.26-.62] 105.16 [4.14] 08 08-10 08 04-07 

222D221 7.62-19.30 [.30-.76] 123.95 [4.88] 08-10 08-10 06-07 06-08 

222D232 8.89-22.86 [.35-.90] 146.30 [5.76] 10-12 10-12 10-12 08-10 

222D242 10.16-27.18 [.40-1.07] 172.21 [6.78] 12-14 12-14 12-14 10-12 

Low-profile, 

222D253 10.92-29.97 [.43-1.18] 185.16 [7.29] 16-18 16-18 16-18 14-16 

3,4,25 

90° 222D263 12.70-36.83 [.50-1.45] 213.61 [8.41] 20-22 20-22 18-20 18-20 

222D274 14.99-42.93 [.59-1.69] 224.54 [8.84] 24 28 22-24 22-24 

222D285 18.29-55.88 [.72-2.20] 227.33 [8.95] 28 32-34 28 

222D296 20.07-59.69 [.79-2.35] 233.43 [9.19] — 40 — — 

222D299 23.37-72.39 [.92-2.85] 203.20 [8.00] — 44 — — 

202D121 6.10-19.05 [.24-.75] 38.10 [1.50] — 08 04-05 04-07 

202D132 7.11-23.37 [.28-.92] 54.86 [2.16] 08 10 06-07 06-08 

202D142 7.62-25.15 [.30-.99] 66.80 [2.63] 10 12-14 09-10 07-10 

Bulbous, 

202D153 8.89-30.48 [.35-1.20] 80.10 [3.15] 12-14 16-18 11-14 10-12 

3,4,25 

Straight 202D163 10.41-34.29 [.41-1.35] 103.63 [4.08] 16-18 20-22 15-16 14-16 

202D174 16.26-44.96 [.64-1.77] 130.30 [5.13] 20-24 24 18-22 18-22 

202D185 20.83-53.34 [.82-2.10] 165.10 [6.50] — — 24 24 

202D196 25.91-69.85 [1.02-2.75] 177.80 [7.00] — — — — 

222D121 6.10-19.05 [.24-.75] 21.34 [0.84] 08 04-05 04-07 

222D132 7.11-23.37 [.28-.92] 33.78 [1.33] 08 10 06-07 05-08 

222D142 7.62-25.15 [.30-.99] 36.58 [1.44] 10 12-14 09-10 08-10 

Bulbous, 

222D152 8.89-30.48 [.35-1.20] 43.69 [1.72] 12-14 16-18 11-14 10-14 

3,4,25 

90° 222D163 10.41-34.29 [.41-1.35] 53.59 [2.11] 16-18 20-22 15-16 14-18 

222D174 16.26-44.96 [.64-1.77] 77.98 [3.07] 20-24 24 18-22 18-22 

222D185 20.83-53.34 [.82-2.10] 97.54 [3.84] — — 24 24 

222D196 25.91-69.85 [1.02-2.75] 117.86 [4.64] — — — — 

10 







10099

Molded Parts 

Boot Adapter Selection Tables (Continued) 

Table 2. Shims 

Part No. Cable Diameter Range Shim Boot or Tubing 

202C611 3.81-4.83 [.15-.19] Tubing 

202C621 6.35-8.13 [.25-.32] Tubing 

202C632 9.65-12.70 [.38-.50] Tubing 

202C632 3.30-9.65 [.13-.38] 202E334 

202C632 14.48-17.53 [.57-.69] Tubing 

202C642 9.91-14.48 [.39-.57] 202E346 

202C642 3.30-9.65 [.13-.38] 202E344 

202C642 19.30-22.35 [.76-.88] Tubing 

202C653 9.91-19.30 [.39-.76] 202E346 

202C653 3.30-9.65 [.13-.38] 202E344 

202C658 17.53-22.86 [.69-.90] Tubing 

202C663 17.53-22.86 [.69-.90] Tubing 

202D211/202F211 5.08-6.60 [.20-.26] Tubing 

222D211/222F211 5.08-6.60 [.20-.26] Tubing 

202D221/202F221 5.84-7.62 [.23-.30] Tubing 

222D221/222F221 5.84-7.62 [.23-.30] Tubing 

202D221/202F221 5.92 [.233] Tubing 

222D221/222F221 5.92 [.233] Tubing 

202D232/202F232 6.86-8.89 [.27-.35] Tubing 

222D232/222F232 6.86-8.89 [.27-.35] Tubing 

202D2421202F242 7.87-10.16 [.31-.40] Tubing 

222D242/222F242 3.30-7.87 [.13-.31] 202E334 

202D253/202F253 8.38-10.92 [.33-.43] Tubing 

222D253/222F253 3.30-8.38 [.13-.33] 202E334 

202D263/202F263 9.65-12.70 [.38-.50] Tubing 

222D263/222F263 3.30-9.65 [.13-.38] 202E334 

202D274/202F274 11.43-14.99 [.45-.59] Tubing 

222D274/222F274 9.91-11.43 [.39-.45] 202E346 

222D274/222F274 3.30-9.65 [.13-.38] 202E344 

222D274/222F274 13.46-17.53 [.53-.69] Tubing 

222D285/222F285 9.91-13.46 [.39-.53] 202E346 

222D285/222F285 3.30-9.65 [.13-.38] 202E344 

222D1XDU222D1XX — Use tubing as a shim if necessary 

10100 





Molded Parts — Materials 

Material Selection Table 

Applications 

Tyco Electronics offers Raychem products in a variety of materials to enable designers 

and material specifiers to obtain optimum performance. 

Material* 

Characteristics 

A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with 

good resistance to fluids and heat. -3 molded parts are ideal for use in applications where toughness 



A general purpose, heat-shrinkable flame retarded, polyolefin compound used to make shielded 

molded parts.-3S molded parts form part of the Rayaten shielding system and are ideal for use in 

-3S Molded Part Material applications where toughness combined with resistance to occasional exposure to fluids or heat is 

required. -3S molded parts are recommended for use in System 10. 

A general purpose, heat-shrinkable flexible and flame retarded polyolefin molding compound with good 

resistance to fluids and heat. -4 molded parts are ideal for use in applications where toughness 



Designed for use in applications where extreme flexibility is required. The parts provide excellent strain 

-6 Molded Part Material relief and sealing over a broad temperature range and remain flexible at very low temperatures. The 

standard colour is black. 

For use in outer space, where use of low outgassing components is required. The parts provide 

-8 Molded Part Material excellent strain relief at connector cable terminations. Please contact Raychem for available shapes. 

The standard colour is black. 

A high temperature, heat-shrinkable, flexible, flame retarded, fluoroelastomeric molding compound with 

-12 Molded Part Material excellent resistance to long term fluid immersion and heat exposure. A wide range of shapes are 


A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric molding compound, 

designed to offer excellent performance in harsh environments. Ideal for use in military vehicles where 

-25 Molded Part Material high temperatures and long term exposure to hot fluids is expected. A wide range of shapes are 


A heat-shrinkable, semi rigid, fluid and temperature resistant, elastomeric compound, used to make 

shielded molded parts. -25S molded parts form part of the Rayaten shielding system and are ideal for 

-25S Molded Part Material use in military vehicles where high temperatures and long term exposure to hot fluids is expected. 

-25S molded parts are recommended for use in System 25. 

A heat-shrinkable, highly flexible, fluid and temperature resistant, VPB molding compound, ideal for 

use in general purpose and high temperature military applications where exposure to petroleum based 

-50 Molded Part Material solvents is expected. Uniboots and a wide range of low profile shapes are available in this material. 

-50 molded parts are recommended for use in System 30 and are compatible with System 25 

components. 

A heat-shrinkable, rugged, flexible, fluid and temperature resistant, EPB molding compound, ideal for 

-51 Molded Part Material use in general purpose applications where exposure to petroleum based solvents is expected. 

Uniboots and a wide range of low profile shapes are available in this material. -51 molded parts are 

recommended for use in System 20. 

A heat-shrinkable, flexible, flame retarded, fluid and high temperature resistant, modified fluoropolymer 

-55 Molded Part Material molding compound. -55 molded parts are ideal for use in applications where resistance to the effects 

of N.B.C. agent exposure and decontamination, combined with excellent abrasion resistance is 

required. A wide range of shapes is available. -55 molded parts are recommended for use in 

System 300. 

A heat-shrinkable, flexible, fluid and temperature resistant, polyolefin molding compound, ideal for use 

-71 Molded Part Material in general purpose applications where a good balance of fluid and heat resistance properties is 

required. Uniboots and a wide range of low profile shapes are available. -71 molded parts are suitable 

for use in System 10. 

A heat-shrinkable, semi flexible, low fire hazard molding compound designed to offer excellent fire 

-100 Molded Part Material safety characteristics combined with low smoke and low acid gas emission -100 also exhibits good 

mechanical and fluid resistance properties. A wide range of shapes are available in this material. -100 

molded parts are recommended for use in System 100. 

A heat-shrinkable, semi flexible, low fire hazard compound used to make shielded molded parts. 100S 

-100S Molded Part Material molded parts form part of the Rayaten shielding system and are designed to offer excellent fire safety 

characteristics combined with low smoke and low acid gas emission. -100S also exhibits good mechanical 

and fluid resistance properties. -100S molded parts are recommended for use in System 100. 

A heat-shrinkable, flame retarded, fluid and high temperature resistant, modified fluoropolymer molding 

-125 Molded Part Material compound 125 molded parts are ideal for use in applications where resistance to the effects of N.B.C. 

agent exposure and decontamination, combined with excellent abrasion resistance is required. A 

range of shapes are available. -125 molded parts are recommended for use in System 300. 

-130 Molded Part Material Non flame-retarded molded material. 

-146 Molded Part Material Flame retarded, ultra-high ratio heat-shrinkable material. 

-152 Molded Part Material Flame retarded, high ratio heat-shrinkable material. 

10 



*Check with specific part page for applicable materials. 





10101


-3 

Semi-Rigid Modified 

Polyolefin 

Product Facts 

■ Heat-shrinkable, semi-rigid 

flame-retardant molded 

parts 

■ Good resistance to fluids 

and heat 

Applications 

Raychem molded parts in 

-3 material are designed for 

use in general harnessing 

applications where toughness 

is required and systems 

are occasionally 

exposed to fluids or heat. 

The adhesive-lined parts 

provide excellent sealing 

and strain relief at connector-cable 

terminations and 

transitions. A wide range of 

shapes are available in this 

material. The standard color 

is black. 

Installation 

Raychem -3 molded parts 

will shrink on the application 

of heat above 125°C 

[257°F]. 

Recommended installation 



-55°C to 135°C 

[-67°F to 275°F] 

10102 






-3 (Continued) 


Military 

® 

UL 

MIL-I-81765/1, Type I (U.S.) 

224, File E85381 Def. Stan. 59-97 Issue 3 Type DA (Europe) 

BS-G-198-5-DA (Europe) 


RT-301 

RK-6703 


Specification Requirements 

Test Method 

Tensile strength 10.5 MPa (min.) ISO 37; ASTM D 412 

Physical 

Ultimate elongation 250% (min.) ISO 37; ASTM D 412 

2% secant modulus 80–160 MPa ASTM D 882 

Specific gravity 1.4 (max.) ISO 1183; ASTM D 792 

Heat aging for 168 h at 175°C [347°F] Ultimate elongation 150% (min.) ISO 188, ISO 37 

Thermal 

Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671 

Low-temperature flex at -55°C [-67°F] No cracking during mandrel bend RK-6703, CL 2.7: RT-301 Sec. 4.3.4 

Flammability Self-extinguishing RK-6703, CL 2.8: ASTM D 635 

Electrical Electric strength 8 MV/m (min.) IEC 243 

Water absorption — 0.5% (max.) ISO 62 

Aviation fuel F40 

Tensile strength 8.5 MPa (min.) 

Ultimate elongation 200% (min.) 

ISO 1817 and ISO 37 

after immersion for 24 h at 23°C [73°F] 

Fluid resistance Lubricating oil O-149 

Tensile strength 8.5 MPa (min.) 


ISO 1817 and ISO 37 


Phosphate ester hydraulic fluid Tensile strength 8.5 MPa (min.) ISO 1817 and ISO 37 

(DTD 900/4881A) Ultimate elongation 200% (min.) after immersion for 24 h at 23°C [73°F] 

10 







10103


-4 

Flexible Polyolefin 

Product Facts 

■ Heat-shrinkable, flexible, 

flame-retardant molded 

parts 

■ Good resistance to fluids 

and heat 

Applications 

Raychem molded parts in 

-4 material are designed for 

use in general harnessing 

applications where toughness 

is required and systems 

are occasionally 

exposed to fluids or heat. 

The adhesive-lined parts 

provide excellent sealing 

and strain relief at connector-cable 


transitions. 

A wide range of shapes are 

available in this material. 

The standard color is black. 

Installation 




[212°F]. 




-55°C to 135°C 

[-67°F to 275°F] 

10104 








Military 


® 

UL 

224, File E85381 MIL-I-81765/1 (U.S.), Type II (U.S.) RT-1304 



Test Method 

Tensile strength 1800 psi (min.) ASTM D 412 

Physical Ultimate elongation 400% (min.) ASTM D 412 

Specific gravity 1.3 (max.) ASTM D 792 

Heat aging for 168 h at 175°C [347°F] Ultimate elongation 300% (min.) RT 1304 Sec. 4.3.3 

Thermal 

Heat shock for 4 h at 225°C [437°F] No dripping, flowing, or cracking RT 1304 Sec. 4.3.5 

Low-temperature flex at -55°C [-67°F] No cracking RT 1304 Sec. 4.3.4 

Flammability (burn time) Average flame time: 120 s (max.) ASTM D 635 

Electrical Dielectric strength 350 V/mil (min.) ASTM D 149 

Water absorption — 0.3% (max.) ASTM D 570 

Fluid resistance 

JP-4 fuel, aviation gasoline, water, 

Tensile strength 8.5 MPa psi (min.) 

hydraulic fluid 


RT-1304 Sec. 4.3.3 

10 







10105


-12 

Modified Fluoroelastomer 

Product Facts 

■ Heat-shrinkable, flexible, 

fluid-resistant modified 

fluoro-elastomer 

■ Excellent resistance to longterm 

fuel immersion 

Applications 

Raychem -12 Viton molded 

parts are designed to be 

used in conjunction with 

Viton tubing or multiconductor 

cable jackets and a suitable 

adhesive in Raychem’s 

System 200. This system 

provides excellent resistance 

to elevated temperatures 

and continuous fuel 

immersion. Available in a 

wide range of configurations, 

-12 molded parts will 

operate from -55°C [-67°F] 

to 200°C [392°F]. The 

standard color is black. 

Installation 




[347°F]. 




-55°C to 200°C 

[-67°F to 392°F] 

10106 








Military 


MIL-I-81765/4 (U.S.) 

RT-1312 

Def. Stan. 59-97 Issue 3 Type DD (Europe) 

RK-6712 

BS-G-198-5-DD-P (Europe) — 



Test Method 

Tensile strength 12.4 MPa (min.) ISO 37 

Physical 

Ultimate elongation 300% (min.) ISO 37 

2% secant modulus 70 MPa (max.) ASTM D 882 

Specific gravity 1.95 (max.) ISO 1183 


Thermal 


Low temperature flex at -55°C [-67°F] No cracking ASTM D 2671 

Flammability (burn time) 30 s (max.) ASTM D 635 

Electrical Electric strength 8 MV/m (min). IEC 243 

Water absorption — 0.5% (max.) ISO 62 

Aviation fuel F40 

Tensile strength 11 MPa (min.) ISO 1817 


after immersion for 24 h at 23 hrs 





Hydraulic fluid H515 




10 







10107


-25 

Fluid-Resistant Modified 

Elastomer 

Product Facts 

■ Heat-shrinkable, semi-rigid, 

chemical- and abrasionresistant 

molded shapes 

■ Excellent resistance to hightemperature 

fluids 

■ Resistance to long-term 

exposure at elevated 

temperatures 

Applications 


molded parts in -25 material 

are designed to be used in 

conjunction with other 

System 25 such as DR-25 

and S-1125 components, 

providing a complete cable 

harness system capability. 

-25 parts have been specifically 

formulated and 

designed to provide optimum 

high-temperature fluid 

resistance and long-term 

heat resistance. This unique 

balance of properties 

makes -25 parts particularly 

suitable for sealing and 

strain relief at connectorcable 


cable-to-cable transitions 

on military vehicle cables 

and harnesses. Available in 

a wide range of configurations, 

-25 parts will operate 

from -75°C to 150°C [-103°F 

to 302°F] for long periods. 

The standard color is black. 

Installation 




[275°F]. 




-75°C to 150°C 

[-103°F to 302°F] 

10108 








Military 


SC-X-15111 (U.S.) 

RT-1325 

MIS-34867 (US) — 

VG95343 Parts 6, 7, 8 and 9 (Europe) — 

Def Stan 59-97, Issue 3, Type DE (Europe) — 

BSG-198-5-DE-P — 


Specification Requirements Test Method 

Tensile strength 15 MPa (min.) ASTM D 412 



Heat aging for 168 h at 150°C [302°F Ultimate elongation 300% (min.) ASTM D 412 

Thermal 


Low-temperature flex for 4 h at -70°C [-94°F] No cracking during mandrel bend ASTM D 2671 


Electrical Electric strength 8 MV/m ASTM D 149 

Aviation fuel JP-4 Tensile strength 12 MPa (min.) ASTM D 412 

(MIL-T-5624) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

Hydraulic fluid Tensile strength 12 MPa (min.) ASTM D 412 


(MIL-H-6083) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

Diesel fuel Tensile strength 12 MPa (min.) ASTM D 412 

(VV-F-800 No 2) Ultimate elongation 300% (min.) after immersion for 24 h at 50°C [122°F] 

Automotive gasoline Tensile strength 12 MPa (min.) ASTM D 412 

(MIL-G-3056) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

10 







10109


-25S 

Fluid-Resistant Screened 

Elastomer 

Product Facts 

■ Fuel and heat resistance 

■ RFI, EMI protection 

Applications 

Rayaten screened molded 

parts in -25S material are 

designed for use with 

FDR-25 or DR-25 jacketed 

screened multiconductor 

cable and S1125 adhesive 

to provide a complete highperformance 

harness system 

offering high levels of 

RFI and EMI protection. This 

-25 material provides optimum 

high-temperature 

fluid-resistance and longterm 

heat-aging properties. 

The material is particularly 

suitable for providing 

encapsulation, mechanical 

protection, and strain 

relief on terminations and 

cable transitions in harsh 

environments.The standard 

color is black. Products 

made from this material are 

normally used in an assembly 

(see pages 14003 to 14013). 


-55°C to 150°C 

[-67°F to 302°F] 

10110 






-25S (Continued) 


Military 

VG 95343 Pt. 20, Pt. 22 


RK-6719 


Screening effectiveness in dB at 

Specification 

3 KHz to >30 MHz to 

Requirements* 

30 MHz (min.) 100 MHz (min.) 

Tensile strength: 12 MPa (min.) — — 

Initial values 

Ultimate elongation: 400% (min.) — — 

Metal adhesion: 15 N/cm (min.) — — 

Shielding effectiveness 75 70 


Heat shock (1/2 h at 200°C [392°F]) Ultimate elongation: 400% (min.) — — 

Thermal 



Heat aging (168 h at 160°C [320°F]) Ultimate elongation: 400% (min.) — — 


3 thermal cycles of -75°C to 150°C 

[-103°F to 302°F] 


Immersion in the following fluids for 24 h: 


Lubricating oil (O-156, at 100°C [212°F]) Ultimate elongation: 300% (min.) — — 



Hydraulic fluid H515, at 50°C [122°F] Ultimate elongation: 300% (min.) — — 


Chemical 


Aviation fuel JP4 F40, at 23°C [73°F] Ultimate elongation: 300% (min.) — — 



Diesel fuel F54, at 23°C [73°F] Ultimate elongation: 300% (min.) — — 



1, 1, 1, trichloroethane (1 h, at 23°C [73°F]) Ultimate elongation: 300% (min.) — — 


*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. 

10 







10111


-50 

Fluid-Resistant Modified 

Elastomer 

Product Facts 

■ Excellent heat and fluid 

resistance 

■ Low profile 

■ Rugged 

■ Lightweight 

Applications 

A high-performance blend 

of Viton and other polymers, 

Raychem -50 offers excellent 

fluid and temperature 

resistance. It is suitable for 

use in most areas of military 

vehicle harnessing. This 

material is available in the 

Uniboot range and should 

be chosen in applications 

that use System 25 components. 

The standard color is 

black. 

Installation 




[257°F]. 


temperature is 175°C 

[347°F] 


-55°C to 150°C 

[-67°F to 302°F] 

10112 








Military 

SC-X-15111 (U.S.) 


RT-1313 






Heat aging for 168 h at 150°C [302°F] Ultimate elongation 300% (min.) ASTM D 412 

Thermal 





Aviation fuel JP-4 Tensile strength 12 MPa (min.) ASTM D 412 

(MIL-T-5624) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

Hydraulic fluid Tensile strength 12 MPa (min.) ASTM D 412 


(MIL-H-6083) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

Diesel fuel Tensile strength 12 MPa (min.) ASTM D 412 

(VV-F-800 No 2) Ultimate elongation 300% (min.) after immersion for 24 h at 50°C [122°F] 

Automotive gasoline Tensile strength 12 MPa (min.) ASTM D 412 

(MIL-G-3056) Ultimate elongation 300% (min.) after immersion for 24 h at 25°C [77°F] 

10 







10113


-51 

Chemical-Resistant 

Fluoroelastomer 

Product Facts 

■ Excellent fuel resistance 

■ Low profile 

■ Rugged 

■ Lightweight 

Applications 

A high-performance elastomeric 

blend of polymers, 

Raychem -51 offers excellent 

fluid resistance. 

It is suitable for use in most 

areas of military vehicle harnessing. 

This material is 

available in the Uniboot 

range and other slimline 

boots and transitions. The 


Installation 




[257°F]. 



[302°F] 


-55°C to 130°C 

[-67°F to 266°F] 

10114 








Military 

SC-X-15112 (U.S.) 


RT-1321 



Test Method 

Tensile strength 1500 psi (min.) ASTM D 412 



Heat aging for 168 h at 121°C [250°F] 

Tensile strength 1200 psi. (min.) RT-1321 Sec. 4.3.3 

Elongation 250% (min.) RT-1321 Sec. 4.3.3 

Thermal Heat shock for 4 h at 200°C [392°F] No dripping, flowing, or cracking RT-1321 Sec. 4.3.5 

Low-temperature flex for 4 h at -55°C [-67°F] No cracking RT-1321 Sec. 4.3.4 

Flammability (burn time) 120 seconds, 1 inch (max.) ASTM D 635 

Electrical Dielectric strength 200 V/mil (min.) ASTM D 149 

Lubricating oil, diesel oil, water for 24 h 

Tensile strength 1000 psi (min.) 

at 25°C [77°F] 

Elongation 225% (min.) 

Weight increase 10% (max.) 

RT-1321 Sec. 4.3.3 and 4.3.7 


Gasoline for 24 h at 25°C [77°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7 



Isopropyl alcohol, cleaning fluid for 24 h 


at 25°C 77°F] 

Elongation 225% (min.) 


RT-1321 Sec. 4.3.3 and 4.3.7 


Hydraulic fluid for 24 h at 71°C [160°F] Elongation 225% (min.) RT-1321 Sec. 4.3.3 and 4.3.7 


10 







10115


-55 

Flexible Fluoropolymer 

Product Facts 

■ Flame retardant 

■ Abrasion and cut through 

resistance 

■ Flexible 

■ High temperature resistance 

■ High fluid resistance 

■ Environmentally sealed 

Applications 

A heat-shrinkable, flexible, 

flame retardant, fluid and 

high temperature resistant, 

modified fluoropolymer 

molding compound. -55 

molded parts are ideal for 

use in applications where 

chemical resistance and 

abrasion resistance is 

required. A wide range of 

shapes is available. -55 

molded parts are recommended 

for use in System 

300. 

Use the System 300 family 

of parts in military applications 

where excellent high 

temperature performance, 

coupled with resistance to 

the effects of N.B.C. agent 

exposure and decontamination, 

and good physical and 

chemical properties are a 

requirement. 

System 300 jacketing is 

based on a modified fluoropolymer 

and features a 

one part epoxy adhesive in 

tape form. 

Installation 

This specification covers 

the requirements for one 

type of flexible, electrical 

insulating molded component 

whose expanded 

dimensions will reduce to a 

predetermined size upon 

the application of heat in 

excess of 220°C [428°F]. 


-65°C to 200°C 

[-85°f to 392°F] 


RT-1330 


Physical 

Tensile Strength psi (MPa) 3500 minimum (24.1) Section 4.3.3 

Ultimate Elongation percent 200 minimum ASTM D 2671 

Specific Gravity — 2.0 maximum ASTM D 792 

Low Temperature Flexibility 

4 hours at -65 ± 2°C [-85 ± 4°F] 

— No cracking Section 4.3.4 

Heat Shock 

4 hours at 300°C [572°F] 

— No dripping, flowing or cracking Section 4.3.5 

Heat Resistance 

336 hours at 250°C [482°F] — — Section 4.3.6 

Followed by tests for: 


Elongation percent 150 minimum ASTM D 2671 

10116 








(Continued) 

Electrical 

Dielectric Strength volts/mil 200 minimum ASTM D 149 

Volume Resistivity ohm-cm 1011 minimum ASTM D 257 

Chemical 

Corrosive Effect 

Section 4.3.7 

16 hours at 200 ± 3°C [392 ± 5°F] 

— Noncorrosive ASTM D 2671 

Procedure A 

Flammability 

Average Time of Burning seconds 15 maximum ASTM D 635 

Average Extent of Burning inches (mm) 0.5 maximum (12.5) 

Fungus Resistance — Rating of 1 or less ASTM G 21 

Water Absorption 

24 hours at 23 ± 3°C [73 ± 5°F)] 

percent 0.5 maximum ASTM D 570 

Fluid Resistance — — Section 4.3.8 

24 hours at 23 ± 3°C [73 ± 5°F] in: 

Gasoline, Aviation Grade 100 

(ASTM D 910) 

1,1,1 Trichloroethane 

(MIL-T-81533) 

Coolanol 25 




24 hours at 50 ± 3°C [122 ± 5°F] in: 

JP-5 (MIL-T-5624) 

Deicing Fluid (MIL-A-8243) 

Cleaning Compound 

(MIL-C-43616) 

5% Salt Solution (O-S-1926) 

Fuel Oil, Diesel (VV-F-800, DF-2) 




24 hours at 75 ± 3°C [167 ± 5°F] in: — — Section 4.3.8 

Hydraulic Fluid (MIL-H-5606) 

Skydrol 500 

Lubricating Oil (MIL-L-2104) 

Lubricating Oil (MIL-L-7808) 


Tensile Strength psi (MPa) 3000 minimum (20.7) Section 4,3.3 



5 hours at 23 ± 3°C [73± 5°F] 


Ultimate Elongation Percent 150 minimum ASTM D 2671 

Nuclear Section 4.3.9 

Radiation Resistance 


Tensile Strength 

Ultimate Elongation 

psi (MPa) 

percent 

3500 minimum (24.1) 

150 minimum 

— 

10 







10117


-71 

Semirigid Modified 

Polyolefin 

Product Facts 

■ Flexible 


Applications 

Raychem -71 is a flexible, 

flame-retardant polyolefin 

suitable for use in general 

harnessing applications. 

The material is very flexible 

and offers a good balance 

of fluid and heat resistance. 

If Uniboot molded parts are 

required, -71 should be 

chosen as a replacement 

for -3. The standard color is 

black. 

Installation 




[212°F]. 



[302°F] 


-55°C to 135°C 

-67°F to 275°F] 

10118 








Military 

MIL-I-81765, Type I, Class I (U.S.) 


RT-1316 



Test Method 




Heat aging for 168 hr at 175°C [347°F] Ultimate elongation 200% (min.) ASTM D 412 

Thermal 





Water absorption — 0.5% (max.) ASTM D 570 

Aviation fuel JP-4 Tensile strength 5 MPa (min.) ASTM D 412 after 

(MIL-T-5624) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F] 

Lubricating oil O-149 Tensile strength 5 MPa (min.) ASTM D 412 after 


(MIL-L-7808) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F] 

Hydraulic fluid Tensile strength 5 MPa (min.) ASTM D 412 after 

(MIL-H-5606) Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F] 

Skydrol 500 

Tensile strength 5 MPa (min.) 

ASTM D 412 after 

Ultimate elongation 200% (min.) immersion for 24 h at 25°C [77°F] 

10 







10119


-100 

Low-Fire-Hazard Material 

Product Facts 

■ Heat-shrinkable, 

semiflexible molded shapes 

for low fire hazard 

applications 

■ Low-smoke index as defined 

by BS G 198 Part 5 

■ Low-toxicity index as 

defined by NES 713 

■ High-temperature index as 

defined by ISO 4589-3 

Applications 


molded parts in -100 material 

form part of Raychem’s 

System 100. The molded 

parts are designed for use 

in conjunction with 

Raychem’s Zerohal cable 

and tubing for applications 

where hazard reduction in 

the event of fire is crucial. 

The material exhibits excellent 

fire safety characteristics 

combined with lowsmoke 

and low-acid-gas 

emission while retaining 

good mechanical and fluidresistant 

properties. -100 

parts with adhesive lining 

provide location, sealing, 

and strain relief of cableconnector 


cable–cable transitions on 

harnesses used where there 

is a need to lower the risk 

(such as in marine applications, 

mass transit systems, 

and offshore installations), 

or where equipment would 

be irreparably damaged by 

the corrosive products of 

combustion. Available in a 

wide range of configurations, 

-100 parts will operate 

continuously from -30°C to 

105°C [-22°F to 221°F]. The 


Installation 

Raychem -100 molded 

parts will shrink on the 

application of heat above 

120°C [248°F]. 




-30°C to 105°C 

[-22°F to 221°F] 

10120 








Military/NAVSEA 


5617649 (U.S.) 

RT-1323 

RK-6717 

Def. Stan 59-97, Issue 3, Type DF (Europe) — 

BSG 198 Part 5 Type DF (Europe) — 

BR1326 listed Class C — 




Physical 

Ultimate elongation 200% (min.) ISO 37 

2% secant modulus 130 MPa (max.) ASTM D 882 

Specific gravity 1.5 (max.) ISO 1183 


Thermal Heat shock for 4 h at 225°C [437°F] No dripping, cracking, or flowing ASTM D 2671 

Low-temperature flex at -30°C [-22°F] No cracking during mandrel bend ASTM D 2671 

Limiting oxygen index 29 min. ISO 4589-2 

Temperature index 250FC (min.) ISO 4589-3 

Fire safety properties Flammability (burn time) 100 s (max.) ASTM D 635 

Smoke index 20 (max.) BSG 198 Part 5 

Toxicity index 5 (max.) per 100 g NES 713 

Electrical Electric strength 15 MV/m (min.) IEC 243 

Water absorption — 

0.75% (max.) at 23°C [73°F] 

3.5% (max.) at 70°C [158°F] 

ISO 62 

ISO 1817 Gasoline fuel 

Tensile strength 5 MPa (min.) ISO 1817 and ISO 37 

Ultimate elongation 150% (min.) after immersion for 24 h at 23°C [73°F] 




Hydraulic fluid H515 



10 







10121


-100S 

Low-Fire-Hazard Screened 

Material 

Product Facts 

■ Screened Zerohal material 

■ Low smoke index as defined 

by NES 711 

■ Low toxicity index as defined 

by NES 713 

■ High temperature index as 

defined by NES 715 

Applications 

-100S is the Zerohal material 

option in Raychem’s 

Rayaten shield (screen) termination 

system. This material 

combines the fire safety 

properties of -100 with the 

excellent EMI and RFI 

screening of Rayaten 

screened molded parts 

where there is a need to 

lower the risk. -100S is suitable 

for high-performance 

screen terminations in areas 

where Raychem Zerohal 

materials are required. The 


Products made from these 

materials are normally used 

in an assembly (see pages 

14003 to 14013). 


-30°C to 105°C 

[-22°F to 221°F] 

10122 






-100S (Continued) 


Military 

VG 95343 Pt. 20, Pt. 22 


RK-6724 


Screening Effectiveness 

in dB at 

Specification Requirements* 3 KHz to >30 MHz to 

30 MHz 100 MHz 

(min.) 

(min.) 

Tensile strength: 7 MPa (min.) 

Initial values Metal adhesion: 15 N/cm (min.) 75 70 

Shielding effectiveness 

Thermal 

Heat shock (1/2 h at 200°C [392°F]) 

Metal adhesion: 15 N/cm (min.) 


75 70 

Heat aging (168 h at 150°C [302°F]) 

Metal adhesion: 15 N/cm (min.) 


75 70 

Immersion in the following fluids for 24 h: 

Phosphate ester hydraulic fluid 

DTD900/4881 at 23°C [73°F] 



75 70 

Fluids 

Water at 23°C [73°F] 



75 70 

Lubricating oil O-149 at 50°C [122°F] 



75 70 

Transformer oil S-756 at 50°C [122°F] 



75 70 

*Values quoted are for the polymer/metal composite in all cases when terminated using epoxy adhesives. (Refer to pages 10189-10194.) 

10 







10123


-125 

Flexible Fluoropolymer 

Product Facts 

■ Flame retardant 

■ Abrasion and cut through 

resistance 

■ High temperature resistance 

■ High fluid resistance 

■ Environmentally sealed 

Applications 

A heat-shrinkable, flame 

retardant, fluid and high 

temperature resistant, modified 

fluoropolymer molding 

compound. -125 molded 

parts are ideal for use in 

applications where resistance 

to the effects of N.B.C. 

agent exposure and decontamination, 

combined with 

excellent abrasion resistance 

is required. A range 

of shapes is available. 

-125 molded parts are 

recommended for use in 

System 300. 

Use the System 300 family 

of parts in military applications 

where excellent high 

temperature performance, 

coupled with resistance to 

the effects of N.B.C. agent 

exposure and decontamination, 

and good physical and 

chemical properties are a 

requirement. 

System 300 jacketing is 

based on a modified fluoropolymer 

and features a 

one part epoxy adhesive in 

tape form. 

Installation 

This specification covers 

the requirements for one 

type of electrically insulating 

molded component 

whose dimensions will 

reduce to a predetermined 

size upon the application of 

heat in excess of 160°C ± 

3°C [320°F ± 5°F]. 


-65°C to 200°C 

[-85°F to 392°F] 


RT-1334 

10124 


Physical 

Elastic Memory 

Percent 

275 minimum expansion 

90 minimum retraction 

Section 4.3.2 


Ultimate Elongation Percent 300 minimum ASTM D 412 

Secant Modulus psi (MPa) 100,000 maximum (689) 

Section 4.3.4 

ASTM D 882 

Specific Gravity — 1.85 maximum ASTM D 792 

Low Temperature Flexibility 

4 hours at -57 ± 3°C [-70 ± 5°F] 

— No cracking Section 4.3.5 

Heat Shock 

4 hours at 300 ± 5°C [572 ± 9°F] 

— No dripping, flowing or cracking Section 4.3.6 

Heat Resistance 

168 hours at 250 ± 5°C [482 ± 9°F] 

— — Section 4.3.7.1 



Ultimate Elongation Percent 250 minimum Section 4.3.3 

2000 hours at 150 ± 3°C [302 ± 5°F] — — Section 4.3.7.2 











(Continued) 

Electrical 

Dielectric Strength Volts/mil (kV/mm) 300 minimum (11.9) ASTM D 149 

Volume Resistivity ohm-cm 1013 minimum ASTM D 257 

Chemical 

Corrosive Effect 

Section 4.3.8 

16 hours at 175 ± 3°C [347 ± 5°F] 

— Noncorrosive ASTM D 2671 

Procedure A 

Flammability 

Initial 

Average Time of Burning Seconds 15 maximum ASTM D 635 

Average Extent of Burning Inches (mm) 1 maximum (25) 

After Fluid Immersion 

24 hours at 23 ± 3°C [73 ± 5°F] 

Gasoline, Automotive, Section 4.3.10 

Combat MIL-G-3056 

Fuel Oil, Diesel VV-F-800 DF-2 

Turbine Fuel, Aviation, JP-4 Seconds 30 maximum ASTM D 635 

MIL-T-5624 Inches (mm) 1 maximum (25) 

Average Time of Burning 

Average Extent of Burning 

Fungus Resistance — Rating of 1 or less ASTM G 21 

Water Absorption 

24 hours at 23 ± 3°C [73 ± 5°F] 

Percent 0.5 maximum ASTM D 570 


24 hours at 23 ± 3°C [73 ± 5°F] 

Gasoline, Automotive, Combat MIL-G-3056 

24 hours at 50 ± 3°C [122 ± 5°F] 

Fuel Oil Diesel VV-F-800 DF-2 

Turbine Fuel, Aviation, JP-4 

MIL-T-5624 

Electrolyte 10873919 

5% Salt Solution O-S-1926 

Anti-Icing & Defrosting Fluid MIL-A-8243 

Lube Oil, Aircraft, Synthetic MIL-L-23699 

Lube Oil MIL-L-2104 

Lube Oil, Aircraft, Synthetic MIL-L-7808 

24 hours at 100 ± 3°C [212 ± 5°F] 

Hydraulic Fluid, Synthetic MIL-H-46170 

4 hours at 50 ± 3°C [122 ± 5°F] 

Cleaning Compound PC-437 

5 hours at 23 ± 3°C [73 ± 5°F] 

Decontaminating Agent, DS-2 MIL-D-50030 

Decontaminating Agent STB MIL-D-12468 




Weight Increase Percent 3 maximum Section 4.3.9 

Adhesive Compatibility 

Lap Shear Strength psi (kPa) 100 minimum (689) Section 4.3.11 

NSM to S-1264 to DCNS 

Nuclear 

Radiation Resistance Section 4.3.12 


Tensile Strength 

Ultimate Elongation 

psi (MPa) 

Percent 

4000 (27.6) 

250 

Section 4.3.3 

10 







10125

Molded Parts — Caps 

End Caps, 101A011 to 094 

Raychem SSC end caps 

provide optimum waterproofing 

and environmental 

protection for underwater, 

underground, or outdoor 

applications. The end caps 

are highly resistant to 

moisture, fungus, and 

weathering. 

Applications 

Use for protecting cables 

and pipes or capping 

unused outlets in transitions. 

Provides an environmental 

seal when used with 

adhesive. 

As Supplied (a) 

H Dia. 

After Unrestricted Recovery (b) 

H Dia. 

HW 

P 

Materials Available 

Material* Material Description Precoating No. Adhesive Part No.** 

-3 Semirigid polyolefin /42 or /86 S-1017 or S-1048 

-4 Flexible polyolefin /42 or /86 S-1017 or S-1048 

-12 Viton N/A S-1255-04 

-25 Fluid-resistant elastomer /42 or /86 S-1017 or S-1048 or S-1125 

-100 Polyolefin, Zerohal /180 S-1030 

*For more information, please see the appropriate material page in this section. 

**For more information, please see pages 10183-10188. 

10126 






End Caps, 101A011 to 094 (Continued) 


H P HW 

Part 

No. 

Min. Max. Min. ±20% 

a b b b 

101A011 5.10 [.20] 2.00 [.08] 22.90 [.90] 1.02 [.04] 

101A021 7.40 [.29] 3.30 [.13] 25.40 [1.00] 1.27 [.05] 

101A031 10.20 [.40] 4.80 [.18] 30.50 [1.20] 1.52 [.06] 

101A041 15.20 [.60] 6.40 [.25] 40.60 [1.60] 1.78 [.07] 

101A052 20.60 [.81] 9.40 [.37] 61.00 [2.40] 2.03 [.08] 

101A062 25.40 [1.00] 11.40 [.45] 68.80 [2.70] 2.29 [.09] 

101A073 39.40 [1.56] 18.00 [.71] 91.40 [3.60] 2.54 [.10] 

101A083 50.80 [2.00] 22.90 [.90] 101.60 [4.00] 2.79 [.11] 

101A094 83.80 [3.30] 38.10 [1.50] 114.30 [4.50] 3.05 [.12] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, 

entry diameters will be reduced by 1.5 [.06] max. 

10 







10127


SSC 

Heat-Shrinkable End Caps 

Product Facts 

■ Self-sealing for 

waterproofing (sealantcoated 

parts only) 

■ Electrical insulation to 

1000 V 

■ Abrasion-resistance 

■ Mechanical protection 

■ Easy installation, requiring 

no special skills 

■ Operating temperature range 

of -40°C to 85°C [-40°F to 

185°F] 

■ Minimum shrink 

temperature of 121°C 

[250°F] 

Applications 

These SSC heat-shrinkable 

end caps (also sold as SSC 

end caps) are made from a 

thermally stabilized, modified 

polyolefin, which makes 

them highly resistant to 

moisture, fungus, and 

weathering. The end caps 

also have excellent electri- 

cal properties. End caps 

coated with sealant are 

available for underwater or 

underground applications 

with a pressure differential 

up to 20 psi between the 

inside of the cable and the 

outside environment. End 

caps may be used over 

lead, steel, aluminum, 

copper, polyethylene, 

polyolefin, EPR, and PVC 

jacketing materials. 

10128 






SSC (Continued) 


Type Raychem Military/Commercial 

SSC-XXX-FR RWXXXX SSC-XX-FR specification control drawing MIL-I-81765/1A 

SSC-X and SSC-XTV SSC specification control drawing PPS-3011/6 

S-1017 RT-1050/1 — 

S-1297 RW-2019 — 

102L0XX RW-2024 — 


Part 

No. 

Inner Diameter* Part Length Wall Thickness (nom.) 

As Supplied Recovered Recovered 

(min.) (max.) ± 10 % 

Recovered 

± 20 % 

SSC-1 10.00 [.390] 4.00 [.160] 33.50 [1.320] 2.00 [.080] 

SSC-2 20.00 [.790] 7.50 [.300] 55.30 [2.180] 2.30 [.090] 

SSC-3 35.00 [1.380] 15.00 [.590] 89.90 [3.540] 3.00 [.120] 

SSC-4 55.00 [2.170] 25.00 [.980] 143.20 [5.640] 3.30 [.130] 

SSC-5 75.00 [2.950] 32.00 [1.250] 150.10 [5.910] 3.30 [.130] 

SSC-5M1 75.00 [2.950] 32.00 [1.250] 79.25 [3.120] 3.30 [.130] 

SSC-6 100.00 [3.940] 45.00 [1.770] 162.50 [6.400] 4.00 [.160] 

SSC-7 120.00 [4.720] 70.00 [2.760] 145.00 [5.710] 3.80 [.150] 

± .25 ± .010 

SSC-075-FR 19.05 [.750] 9.90 [.390] 76.20 [3.000] 2.03 [.080] 

SSC-150-FR 38.10 [1.500] 20.06 [.790] 79.50 [3.130] 2.54 [.100] 



*Adhesive is optional. As-supplied dimensions appearing in table are for uncoated parts. When adhesive is added, 

entry diameters will be reduced by 1.5 [.06] maximum. 


Military 

SSC-XTV 

Sealing end cap with adhesive S-1017 and valve 

SSC-X Sealing end cap with adhesive S-1017 

SSC-XU 

End cap, uncoated 

SSC-XXX-FR U 

End cap, uncoated, round end 

SSC-XXX-FR 

Sealing end cap with adhesive S-1297, round end 

10 







10129

Molded Parts — Boots 

202A111 to 196 

Straight Boot 


H Dia. 

J Dia. 


R 

P 

Tan 

Tan 

JO 

H Dia. 

J Dia. 

W 

Applications 

Use for mechanical protection 

and connector/cable 

strain relief. This family of 

boots has no lip, so that 

a boot can be installed 

directly onto the connector 

accessory thread. 





-12 Viton N/A S-1255-04 

-25 Fluid-resistant elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125 

-100 Polyolefin, Zerohal /86 or /180 S-1030 or S-1048 




H 

J 

Part 

P R JO W 

Min. Min. 

No. 

Max. 

Max. ±10% ±10% Ref. ±20% 

-3, -4, -25 -12, -100 

b 

-3, -4, -25 -12, -100 

b b b b b 

a 

a 

a 

a 

202A111 16.5 [.65] 16.5 [.65] 7.9 [.31] 16.5 [.65] 11.9 [.47] 3.8 [.15] 25.4 [1.00] 14.2 [.56] 5.8 [.23] 1.27 [.05] 

202A121 24.6 [.97] 22.6 [.89] 9.9 [.39] 24.6 [.97] 17.8 [.70] 5.3 [.21] 38.1 [1.50] 21.8 [.86] 9.1 [.36] 1.52 [.06] 

202A132 28.4 [1.12] 26.2 [1.03] 14.2 [.56] 28.4 [1.12] 20.3 [.80] 6.6 [.26] 51.3 [2.02] 27.9 [1.10] 13.0 [.51] 1.78 [.07] 

202A142 31.0 [1.22] 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 25.4 [1.00] 7.4 [.29] 66.8 [2.63] 35.6 [1.40] 17.8 [.70] 1.78 [.07] 

202A153 36.1 [1.42] 36.1 [1.42] 21.9 [.86] 36.1 [1.42] 26.2 [1.03] 8.6 [.34] 73.7 [2.90] 41.4 [1.63] 16.0 [.63] 1.78 [.07] 

202A163 42.7 [1.68] 42.7 [1.68] 27.4 [1.08] 42.7 [1.68] 27.2 [1.07] 9.4 [.37] 99.1 [3.90] 62.7 [2.47] 18.0 [.71] 2.03 [.08] 

202A174 51.8 [2.04] 48.3 [1.90] 35.3 [1.39] 51.8 [2.04] 48.3 [1.90] 16.0 [.63] 130.0 [5.13] 64.8 [2.55] 41.9 [1.65] 3.30 [.13] 

202A185 66.0 [2.60] 66.0 [2.60] 43.7 [1.72] 66.0 [2.60] 54.1 [2.13] 19.6 [.77] 161.3 [6.35] 90.2 [3.55] 47.8 [1.88] 3.81 [.15] 

202A196 86.4 [3.40] 86.4 [3.40] 57.2 [2.25] 86.4 [3.40] 71.4 [2.81] 26.9 [1.06] 212.6 [8.37] 113.0 [4.45] 62.2 [2.45] 4.06 [.16] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 [.06] max. 

10130 






202C611 to 663 

Uniboot 


H Dia. 

J Dia. 


B (with 90° bend) 

S 

H Dia. 

Tan 

JO 

K Dia. 

J Dia. 

T 

P 

W Typ. 

Applications 

Use to provide abrasion 

protection for connectors. 

The flexibility of design 

allows a variety of cable 

outlet angles. When 

installed on a spin-coupling 

adapter, cold reentry to the 

connector is possible by 

compressing the molded 

part. When used with 

adhesive it provides 

environmental sealing. 



-50 Viton polymer blend N/A S-1125 

-51 Elastomer polymer blend /164 S-1124 





H J K P JO S T W B 

Part 

Min. Max. Min. Max. Max. ±10% 

No. 

±10% ±.03[0.76] ±.03[0.76] Min. Nom. 

a -50, -51 a -71 b a -50, -51 a -71 b b b b b b b b 

202C611 14.2 [.56] 17.5 [.69] 6.9 [.27] 11.2 [.44] 14.2 [.56] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.52 [.06] 1.27 [.05] 0.33 [.013] 62.5 [2.46] 

202C621 22.4 [.88] 26.4 [1.04] 11.7 [.46] 17.8 [.70] 26.4 [1.04] 8.1 [.32] 26.7 [1.05] 133.4 [5.25] 19.0 [.78] 1.52 [.06] 1.27 [.05] 0.46 [.018] 67.8 [2.67] 

202C632 34.0 [1.34] 38.1 [1.50] 17.5 [.69] 26.9 [1.06] 38.1 [1.50] 12.7 [.50] 32.8 [1.29] 146.1 [5.75] 22.4 [.88] 1.78 [.07] 1.27 [.05] 0.51 [.020] 73.4 [2.89] 

202C642 44.2 [1.74] 47.8 [1.88] 22.4 [.88] 36.6 [1.44] 47.8 [1.88] 17.5 [.69] 37.8 [1.49] 158.8 [6.25] 25.4 [1.00] 1.78 [.07] 1.27 [.05] 0.61 [.024] 78.2 [3.08] 

202C653 21.2 [53.8] 54.9 [2.16] 27.9 [1.10] 45.7 [1.80] 54.9 [2.16] 22.4 [.88] 42.9 [1.69] 171.5 [6.75] 28.4 [1.12] 1.78 [.07] 2.03 [.08] 0.61 [.024] 82.8 [3.26] 

202C663 22.5 [57.2] 77.2 [3.04] 40.6 [1.60] 57.2 [2.25] 54.6 [2.15] 22.9 [.90] 62.2 [2.45] 236.2 [9.30] 35.1 [1.38] 2.03 [.08] 2.03 [.08] 0.66 [.026] 138.4 [5.45] 


10 







10131


202D121 to 196 

Straight, Lipped Boot 


H Dia. 

J Dia. 


P 

Tan 

R 

JO 

H Dia. 

J Dia. 

W 

Applications 

Use in conjunction with 

Raychem adapters to provide 

strain relief for harness 

systems using circular connectors. 

Boot is compatible 

with all Raychem grooved 

adapters of appropriate 

shell size. 





-12 Viton N/A S-1255-04 






Part 

No. 

Min. 

a 

H 

Max. 

b 

J 

Min. 

-3, -4, -25 -12, -100 Max. 

a a b 

P JO W RR 

±10% ±10% ±20% ±10% 

b b b b 

202D121 23.3 [.92] 10.5 [.41] 23.3 [.92] 12.4 [.49] 5.6 [.22] 38.1 [1.50] 10.2 [.40] 1.78 [.07] — 

202D132 28.4 [1.12] 14.3 [.56] 28.4 [1.12] 14.7 [.58] 6.6 [.26] 54.9 [2.16] 16.5 [.65] 1.78 [.07] 21.6 [.85] 

202D142 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 16.0 [.63] 7.2 [.28] 66.8 [2.63] 17.8 [.70] 2.03 [.08] 24.5 [.96] 

202D153 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 18.5 [.73] 8.4 [.33] 80.0 [3.15] 20.8 [.82] 2.03 [.08] 29.7 [1.17] 

202D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 22.0 [.87] 9.9 [.39] 103.6 [4.08] 24.6 [.97] 2.29 [.09] 36.7 [1.44] 

202D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 35.3 [1.39] 15.8 [.62] 130.3 [5.13] 39.6 [1.56] 3.30 [.13] 53.8 [2.12] 

202D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 45.7 [1.80] 20.4 [.80] 165.1 [6.50] 48.3 [1.90] 4.06 [.16] 65.6 [2.59] 

202D196 81.7 [3.22] 57.6 [2.27] 81.7 [3.22] 57.1 [2.25] 25.4 [1.00] 177.8 [7.00] 47.8 [1.88] 4.06 [.16] 67.1 [2.64] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 

[.06] max. 

10132 






202D211 to 299 



H Dia. 

J Dia. 


U 

Tan 

P 

JO 

JW 

H Dia. 

J Dia. 

HW 

Applications 

Use with circular connectors 

and the appropriate 

Raychem backshell adapter 

to provide connector/cable 

strain relief. Boot is used on 

open-wire-bundle airborne 

harnesses, or applications 

where the long tail replaces 

cable jacketing removed 

during termination. 





-12 Viton N/A S-1255-04 






H 

J 

Part 

Min. P JO U HW JW 

No. Min. Max. -3, -4, -12, -100 Max. ±10% ±10% ±10% ±20% ±20% 

a b -25 a b b b b b b 

a 

202D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.9 [4.17] 86.4 [3.40] 14.2 [.56] 1.52 [.06] 1.14 [.045] 

202D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 121.2 [4.77] 98.6 [3.88] 15.0 [.59] 1.52 [.06] 1.14 [.045] 

202D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 138.7 [5.46] 112.8 [4.44] 15.5 [.61] 1.78 [.07] 1.14 [.045] 

202D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 159.5 [6.28] 130.8 [5.15] 15.7 [.62] 1.78 [.07] 1.14 [.045] 

202D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 177.8 [7.00] 142.2 [5.60] 18.0 [.71] 2.0 [.08] 1.14 [.045] 

202D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 203.2 [8.00] 163.1 [6.42] 19.8 [.78] 2.0 [.08] 1.14 [.045] 

202D274 50.0 [1.97] 41.2 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 203.2 [8.00] 157.7 [6.21] 20.8 [.82] 2.3 [.09] 1.40 [.055] 

202D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 203.2 [8.00] 153.2 [6.03] 23.4 [.92] 2.5 [.10] 1.40 [.055] 

202D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 203.2 [8.00] 143.3 [5.64] 23.6 [.93] 2.5 [.10] 1.40 [.055] 

202D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 203.2 [8.00] 138.4 [5.45] 31.2 [1.23] 2.5 [.10] 1.40 [.055] 


[.06] max. 

10 







10133


202D921 to 963 



H Dia. 

J Dia. 


P 

Tan 

JO 

J Dia. 

H Dia. 

JW 

HW 

Applications 

Use with circular connectors 

and the appropriate 

Raychem backshell adapter 

to provide connector/cable 

strain relief. Boot is used in 

applications where only a 

small number of the available 

contacts are utilized, 

thus resulting in a high ratio 

between the adapter and 

cable diameters. 





-12 Viton N/A S-1255-04 



*For more information, please see the appropriate material page in this section.**For more information, please see 

pages 10183-10188. 


H 

J 

Min. P JO HW JW 

Part 

Min. Max. -3, -4, 

Max. ±10% ±10% ±20% ±20% 

No. 

-12, -100 

a b -25 

b b b b b 

a 

a 

202D921 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 60.2 [2.37] 37.6 [1.48] 1.52 [.06] 1.14 [.045] 

202D932 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.5 [.22] 2.6 [.10] 74.2 [2.92] 45.0 [1.77] 1.78 [.07] 1.14 [.045] 

202D953 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.1 [.12] 84.3 [3.32] 51.1 [2.01] 1.78 [.07] 1.14 [.045] 

202D963 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 99.6 [3.92] 57.7 [2.27] 1.78 [.07] 1.14 [.045] 


[.06] max. 

10134 






202F211 to 274 



H Dia. 

J Dia. 


H Dia. 

HW R 

Tan 

Tan 

P 

JO 

JW 

J Dia. 

Applications 







adapters of the appropriate 

shell size. 



-50 Flexible Viton polymer blend N/A S-1125 

-51 Flexible elastomer polymer blend /164 S-1124 



H 

J 

Min. P JO HW JW 

Part 

Min. Max. -3, -4, 

Max. ±10% ±10% ±20% ±20% 

No. 

-12, -100 

a b -25 

b b b b b 

a 

a 

202F211 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.9 [4.17] 11.7 [.46] 86.4 [3.40] 1.5 [.06] 1.5 [.06] 

202F221 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 121.2 [4.77] 12.2 [.48] 98.6 [3.88] 1.5 [.06] 1.5 [.06] 

202F232 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 138.7 [5.46] 12.2 [.48] 112.8 [4.44] 1.8 [.07] 1.5 [.06] 

202F242 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 159.5 [6.28] 12.2 [.48] 130.8 [5.15] 1.8 [.07] 1.5 [.06] 

202F253 38.9 [1.53] 28.2 [1.11] 31.5 [1.24] 10.9 [.43] 177.8 [7.00] 14.0 [.55] 142.2 [5.60] 1.8 [.07] 1.5 [.06] 

202F263 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 203.2 [8.00] 15.2 [.60] 163.1 [6.42] 1.8 [.07] 1.5 [.06] 

202F274 51.6 [2.03] 41.1 [1.62] 45.5 [1.79] 15.0 [.59] 203.2 [8.00] 15.2 [.60] 157.7 [6.21] 1.8 [.07] 1.8 [.07] 


[.06] max. 

10 







10135

R Tan Tan 


202G211 to 253 

Straight, Low Profile 

Lipped Boot 


Coating (see note 3) 

H Dia. 

J Dia. 


S 

JO 

T 

H Dia. 

J Dia. 

HW 

P 

JO 

Applications 





This range of parts 

is compatible with all 

Raychem grooved adapters 

of appropriate shell or entry 

size. When used with adhesive 

it provides environmental 

sealing. 


Material Dash No. Material Description Adhesive 

-55 Fluoroploymer S-1255-04 


H J P R S T JO HW JW 

Part 

Min. Max. Min. Max. ±10% ±10% Ref. Ref. ±10% Ref. Ref. 

No. 

a b a b b b b b b b b 

202G211 23.9 [.94] 9.9 [.39] 23.9 [.94] 7.4 [.29] 105.9 [4.17] 11.7 [.46] 1.0 [.04] 1.3 [.05] 86.4 [3.40] 1.0 [.04] 0.7 [.03] 

202G221 27.2 [1.07] 13.2 [.52] 27.2 [1.07] 8.4 [.33] 121.2 [4.77] 12.2 [.48] 1.0 [.04] 1.3 [.05] 87.4 [3.44] 1.0 [.04] 0.7 [.03] 

202G232 31.0 [1.22] 18.5 [.73] 31.0 [1.22] 9.4 [.37] 138.7 [5.46] 12.2 [.48] 1.0 [.04] 1.3 [.05] 104.4 [4.11] 1.0 [.04] 0.7 [.03] 

202G242 31.7 [1.25] 22.1 [.87] 31.7 [1.25] 10.7 [.42] 159.5 [6.28] 12.2 [.48] 1.0 [.04] 1.5 [.06] 124.5 [4.90] 1.0 [.04] 0.7 [.03] 

202G253 38.9 [1.53] 28.2 [1.11] 38.9 [1.53] 11.9 [.47] 177.8 [7.00] 10.6 [.42] 1.3 [.05] 1.8 [.07] 143.5 [5.65] 1.3 [.05] 1.0 [.04] 

10136 






202G611 to 653 

Uniboot 


H Dia. 

J Dia. 


B 

(with 90˚ bend) 

.50±10% 

HW 

JW 

K Dia. H Dia. 

T 

S 

P 

Tan JO J Dia. 

Applications 

Use to provide abrasion 

protection for connectors. 

The flexibility of design 

allows a variety of cable 

outlet angles. When 

installed on a spin-coupling 

adapter, cold re-entry to the 

connector is possible by 

unscrewing the adapter 

and compressing the 

molded part. When used 

with adhesive it provides 

environmental sealing. 



Part 

No. 

Material Dash No. Material Description Adhesive 

-55 Fluoroploymer S-1255-04 

H J K P JO HW JW S T B 

Min. Max. Min. Max. Max. ±10% ±10% Ref. Ref. Ref. Ref. Nom. 

a b a b b b b b b b b b 

202G611 14.2 [.56] 6.9 [.27] 11.2 [.44] 4.8 [.19] 21.1 [.83] 120.7 [4.75] 17.5 [.69] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 62.5 [2.46] 

202G621 26.6 [1.05] 11.7 [.46] 26.6 [1.05] 8.1 [.32] 26.6 [1.05] 133.8 [5.27] 19.9 [.78] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 67.8 [2.67] 

202G632 33.0 [1.30] 17.5 [.69] 33.0 [1.30] 12.7 [.50] 32.7 [1.29] 151.1 [5.95] 22.4 [.88] 1.0 [.04] 0.7 [.03] 1.0 [.04] 1.3 [.05] 73.4 [2.89] 

202G642 35.5 [1.40] 22.3 [.88] 35.5 [1.40] 17.5 [.69] 37.8 [1.49] 157.2 [6.19] 25.4 [1.00] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.3 [.05] 78.2 [3.08] 

202G653 42.6 [1.68] 27.9 [1.10] 42.6 [1.68] 22.4 [.88] 42.9 [1.69] 170.2 [6.70] 28.4 [1.12] 1.3 [.05] 1.0 [.04] 1.3 [.05] 1.5 [.06] 82.8 [3.26] 

10 







10137


202K121 to 185 



H Dia. 

J Dia. 


P 

U 

X 

R 

Tan 

Y 

Slight 

taper 

H Dia. 

J Dia. 

HW 

J 

JW 

202K121 - 153 = 2 lips 

202K163 - 185 = 3 lips 

Mod 01 = 1 lip removed 

Mod 02 = 2 lips removed 

(only available in sizes 163, 174, 185). 

Applications 




systems using circular 

connectors. 

Boot is compatible with all 

Raychem grooved adapters 

of the appropriate shell size. 





-12 Viton N/A S-1255-04 





10138 


Part 

No. 

H 

J 

Min. 

Min. 

Max. 

-3,-4,-12,-25 

-3, -4, -25 -12 -100 

b 

a a a a 

Max. 

b 

P R U JO HW JW X Y 

±10% ±10% ±10% ±10% ±20% Min. ±20% ±20% 

b b b b b b b b 

202K121 24.0 [.95] 10.4 [.41] 24.0 [.95] 13.0 [.51] 14.0 [.55] 5.6 [.22] 38.0 [1.50] 21.0 [.83] 12.0 [.47] 8.5 [.33] 1.6 [.06] .41 [.016] 24.0 [.94] 13.0 [.51] 

202K132 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 14.0 [.55] 15.0 [.59] 5.9 [.23] 55.0 [2.17] 32.0 [1.26] 12.0 [.47] 11.5 [.45] 1.8 [.07] .81 [.032] 24.0 [.94] 18.0 [.71] 

202K142 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 16.0 [.63] 18.0 [.71] 7.1 [.28] 67.0 [2.64] 35.0 [1.38] 20.0 [.79] 17.0 [.67] 1.8 [.07] .81 [.032] 32.0 [1.26] 25.0 [.98] 

202K153 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 19.0 [.75] 21.0 [.83] 8.4 [.33] 80.0 [3.15] 42.0 [1.65] 20.0 [.79] 19.5 [.76] 2.0 [.08] .81 [.032] 32.0 [1.26] 30.0 [1.18] 

202K163 43.0[1.69] 28.2 [1.11] 43.0 [1.69] 22.0 [.87] 25.0 [.98] 9.9 [.39] 99.0 [3.90] 61.0 [2.40] 20.0 [.79] 21.0 [.82] 2.2 [.08] .81 [.032] 52.0 [2.05] 30.0 [1.18] 

202K174 60.0 [2.36] 35.1 [1.38] 60.0 [2.36] 35.0 [1.38] 39.0 [1.54] 15.7 [.62] 130.0 [5.12] 72.0 [2.83] 20.0 [.79] 39.0 [1.53] 3.3 [.13] 1.02 [.040] 52.0 [2.05] 50.0 [1.97] 

202K185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 38.0 [1.50] 42.0 [1.65] 16.8 [.66] 170.0 [6.69] 90.0 [3.54] 20.0 [.79] 51.5 [2.02] 3.8 [.15] 1.63 [.064] 52.0 [2.05] 70.0 [2.76] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 

1.5 [.06] max. 






214A011 to 052 

D-Subminiature, Straight 

Boot 


H 

K Dia. 

J 


W 

K Dia. 

J 

P 

X Typ. 

Applications 

Provides strain relief and 

mechanical protection on 

D-subminiature connector 

terminations. 






-12 Viton N/A S-1255-04 





H J K P W X This Boot Fits 

Part 

±5% ±5% ±5% ±5% Min. Max. ±10% ±20% ±20% Cannon/ Amphenol 

No. 

a b a b a b b b b Cinch Series 17 

214A011 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 33.3 [1.31] 1.0 [.04] 3.0 [.12] DE-9 XX09X 

214A021 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 38.9 [1.53] 1.0 [.04] 3.0 [.12] DA-15 XX15X 

214A032 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 8.1 [.32] 45.0 [1.77] 1.0 [.04] 3.0 [.12] DB-25 XX25X 

214A042 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 1.0 [.04] 3.0 [.12] DC-37 XX37X 

214A052 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 61.0 [2.40] 1.0 [.04] 3.0 [.12] DD-50 XX50X 


1.5 [.06] max. 

10 







10139


214A311 to 352 


Boot 


H & J 

K Dia. 


W 

H 

K Dia. 

J 

R 

P 

X Typ. 

Applications 




terminations. 









H J K P R W X This Boot Fits 

Part 

±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Cannon/ Amphenol 

No. 

a b a b a b b b b b Cinch Series 17 

214A311 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 4.1 [.16] 33.3 [1.31] 19.1 [.75] 1.02 [.04] 3.05 [.12] DE-9 XX09X 

214A321 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 38.9 [1.53] 22.1 [.87] 1.02 [.04] 3.05 [.12] DA-15 XX15X 

214A332 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 8.1 [.32] 45.0 [1.77] 25.4 [1.00] 1.02 [.04] 3.05 [.12] DB-25 XX25X 

214A342 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 28.4 [1.12] 1.02 [.04] 3.05 [.12] DC-37 XX37X 

214A352 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 61.0 [2.40] 31.8 [1.25] 1.02 [.04] 3.05 [.12] DD-50 XX50X 


1.5 [.06] max. 

10140 






214P009 to 037 


Boot with Jack Screws 


0.12 max. 

(end gap) 

K Dia. 


W 

K Dia. 

P 

R 

S 

J 

X 

H 

# 4-40 UNC 

T 

Applications 




terminations. 


Material* 

Material Description 

-111-0 Semirigid polyolefin (black) 

-111-8 Semirigid polyolefin (gray) 

*Contact Tyco Electronics for information on material properties. 


Part 

No. 

H J K P R S T X W 

±5% ±10% Min. Max. ±10% Ref. Nom. Nom. ±20% ±20% 

b b a b b b b b b b 

Fits Connector 

Size 

214P009-XXX 17.3 [.68] 12.0 [.47] 9.0 [.35] 3.8 [.15] 43.0 [1.69] 22.0 [.87] 29.0 [1.14] 6.4 [.25] 1.80 [.07] 1.5 [.06] 9 pin 

214P015-XXX 25.2 [.99] 12.0 [.47] 10.5 [.41] 3.8 [.15] 44.0 [1.73] 23.0 [.90] 29.0 [1.14] 6.4 [.25] 2.03 [.08] 1.5 [.06] 15 pin 

214P025-XXX 38.4 [1.51] 12.0 [.47] 12.0 [.47] 5.1 [.20] 49.0 [1.87] 25.0 [.98] 29.0 [1.14] 6.4 [.25] 2.16 [.085] 1.5 [.06] 25 pin 

214P037-XXX 54.2 [2.13] 12.0 [.47] 12.0 [.47] 5.8 [.22] 55.0 [2.16] 25.0 [.98] 29.0 [1.14] 6.4 [.25] 2.26 [.089] 1.5 [.06] 37 pin 


10 







10141


222A111 to 196 

Right-Angled Boot 


H Dia. 

J Dia. 


P 

U 

W 

R 

J Dia. 

T 

JO 

H Dia. 

Applications 

Use for mechanical protection 

and connector-cable 

strain relief. This family of 

boots has no lip, so a boot 

can be installed directly 

onto the connector accessory 

thread. 





-12 Viton N/A S-1255-04 


/180 

-100 Polyolefin, Zerohal J end coated only, S1030 tape S-1030 

supplied in bag for H end 




Part 

No. 

Min. 

a 

H 

Max. 

b 

J 

Min. 

-3, -4, -25 -100 -12 

a a a 

Max. 

b 

P R T U JO W 

±10% ±10% ±10% ±10% ±10% ±20% 

b b b b b b 

222A111 17.8 [.70] 7.9 [.31] 17.8 [.70] 10.9 [.43] 9.9 [.39] 3.8 [.15] 17.3 [.68] 20.1 [.79] — 11.4 [.45] 4.3 [.17] 1.02 [.04] 

222A121 24.9 [.98] 10.2 [.40] 24.9 [.98] 16.0 [.63] 18.0 [.71] 5.3 [.21] 21.3 [.84] 22.6 [.89] — 14.7 [.58] 5.8 [.23] 1.27 [.05] 

222A132 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 21.1 [.83] 20.6 [.81] 6.4 [.25] 26.9 [1.06] 26.7 [1.05] 19.1 [.75] 17.8 [.70] 7.1 [.28] 1.52 [.06] 

222A142 32.5 [1.28] 17.3 [.68] 32.5 [1.28] 22.9 [.90] 22.9 [.90] 6.9 [.27] 36.6 [1.44] 30.5 [1.20] 19.1 [.75] 24.9 [.98] 10.2 [.40] 1.78 [.07] 

222A152 36.1 [1.42] 21.8 [.86] 36.1 [1.42] 27.4 [1.08] 26.4 [1.04] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 19.1 [.75] 30.0 [1.18] 12.7 [.50] 1.78 [.07] 

222A163 43.9 [1.73] 27.4 [1.08] 43.9 [1.73] 28.4 [1.12] 27.4 [1.08] 9.4 [.37] 53.6 [2.11] 43.9 [1.73] 19.1 [.75] 34.0 [1.34] 17.3 [.68] 2.03 [.08] 

222A174 53.1 [2.09] 33.8 [1.33] 53.1 [2.09] 48.3 [1.90] 46.7 [1.84] 15.0 [.59] 75.7 [2.98] 52.8 [2.08] 25.4 [1.00] 53.3 [2.10] 32.0 [1.26] 3.30 [.13] 

222A185 67.6 [2.66] 44.2 [1.74] 67.6 [2.66] 58.4 [2.30] 54.4 [2.14] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 25.4 [1.00] 71.1 [2.80] 40.6 [1.60] 3.81 [.15] 

222A196 87.6 [3.45] 55.4 [2.18] 87.6 [3.45] 68.8 [2.71] 63.0 [2.48] 23.4 [.92] 128.0 [5.04] 79.2 [3.12] 25.4 [1.00] 87.6 [3.45] 56.4 [2.22] 4.57 [.18] 


10142 






222D121 to 196 

Right-Angled, Lipped Boot 


H Dia. 

J Dia. 


P 

L 

R 

J Dia. 

K 

Tan 

JO 

H 

W 

Applications 








shell size. 



Part 

No. 

Min. 

a 

H 

Max. 

a 




-12 Viton N/A S-1255-04 


/180 




**For more information, please see pages 10183-10188 

J 

Min. 

-3, -4, -25 -100 -12 

b b b 

Max. 

b 

P 

R 

K 

L 

JO W 

±10% Ref. 

±10% ±10% 

±10% ±20% 

b b b b 

222D121 23.4 [.92] 10.4 [.41] 23.4 [.92] 14.0 [.55] 12.4 [.49] 5.6 [.22] 21.3 [.84] 22.6 [.89] 5.8 [.23] 1.27 [.05] 15.2 [.60] 14.7 [.58] 

222D132 28.4 [1.12] 14.2 [.56] 28.4 [1.12] 15.0 [.59] 14.7 [.58] 6.6 [.26] 33.8 [1.33] 27.2 [1.07] 15.5 [.65] 1.52 [.06] 19.1 [.75] 24.9 [.98] 

222D142 31.0 [1.22] 17.8 [.70] 31.0 [1.22] 18.0 [.71] 16.0 [.63] 7.1 [.28] 36.6 [1.44] 31.0 [1.22] 12.7 [.50] 1.78 [.07] 19.1 [.75] 24.9 [.98] 

222D152 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 18.5 [.73] 8.4 [.33] 43.7 [1.72] 35.1 [1.38] 14.5 [.57] 1.78 [.07] 19.1 [.75] 30.0 [1.18] 

222D163 42.7 [1.68] 28.2 [1.11] 42.7 [1.68] 25.0 [.98] 22.1 [.87] 9.9 [.39] 53.6 [2.11] 43.9 [1.73] 17.5 [.69] 2.03 [.08] 19.3 [.76] 33.0 [1.30] 

222D174 51.8 [2.04] 35.1 [1.38] 51.8 [2.04] 39.0 [1.54] 35.3 [1.39] 15.7 [.62] 78.0 [3.07] 52.8 [2.08] 33.5 [1.32] 3.30 [.13] 25.4 [1.00] 53.8 [2.12] 

222D185 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 45.7 [1.80] 20.3 [.80] 97.5 [3.84] 66.0 [2.60] 40.1 [1.58] 3.81 [.15] 25.4 [1.00] 71.1 [2.80] 

222D196 81.8 [3.22] 60.5 [2.38] 81.8 [3.22] 57.2 [2.25] 57.2 [2.25] 25.4 [1.00] 117.9 [4.64] 83.8 [3.30] 38.1 [1.50] 4.06 [.16] 25.4 [1.00] 80.0 [3.15] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. 

10 







10143


222D211 to 299 



H Dia. 

J Dia. 


P 

P 

JW 

R 

RR 

HW 

H Dia. 

Tan 

JO 

J Dia. 

Applications 



between cable and connector. 

Boot is usually used on 

open-wire-bundle airborne 

harnesses, or applications 

where the long tail replaces 

cable jacketing removed 

during termination. 





-12 Viton N/A S-1255-04 


/86 or /180 

-100 Polyolefin, Zerohal J end coated only, S1030 tape S-1030 or S-1048 





H 

J 

Part 

Min. 

Min. Max. 

No. -3, -4, -25 -12, -100 

a b 

a b 

P 

R JO PP RR 

Max. ±10% Ref ±10% ±10% 10% 

b b b b b b 

HW JW 

±20% ±20% 

222D211 22.4 [.88] 11.4 [.45] 22.4 [.88] 14.0 [.55] 6.4 [.25] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 6.9 [.27] 12.4 [.49] 1.52 [.06] 1.14 [.045] 

222D221 25.7 [1.01] 15.0 [.59] 25.7 [1.01] 16.0 [.63] 7.4 [.29] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 8.4 [.33] 15.0 [.59] 1.52 [.06] 1.14 [.045] 

222D232 29.5 [1.16] 18.8 [.74] 29.5 [1.16] 18.3 [.72] 8.4 [.33] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 10.4 [.41] 15.5 [.61] 1.78 [.07] 1.14 [.045] 

222D242 34.0 [1.34] 22.9 [.90] 34.0 [1.34] 21.3 [.84] 9.7 [.38] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 12.2 [.48] 15.7 [.62] 1.78 [.07] 1.14 [.045] 

222D253 37.3 [1.47] 29.5 [1.16] 37.3 [1.47] 23.1 [.91] 10.4 [.41] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 15.5 [.61] 17.8 [.70] 2.03 [.08] 1.14 [.045] 

222D263 43.7 [1.72] 34.0 [1.34] 43.7 [1.72] 27.2 [1.07] 12.2 [.48] 231.6 [8.41] 27.4 [1.08] 169.2 [6.66] 18.3 [.72] 19.8 [.78] 2.03 [.08] 1.14 [.045] 

222D274 50.0 [1.97] 41.1 [1.62] 50.0 [1.97] 31.5 [1.24] 14.2 [.56] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 21.1 [.83] 20.8 [.82] 2.29 [.09] 1.40 [.055] 

222D285 62.7 [2.47] 47.0 [1.85] 62.7 [2.47] 39.1 [1.54] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 24.1 [.95] 23.4 [.92] 2.54 [.10] 1.40 [.055] 

222D296 69.3 [2.73] 59.7 [2.35] 69.3 [2.73] 43.2 [1.70] 19.6 [.77] 233.4 [9.19] 35.1 [1.38] 157.2 [6.19] 30.0 [1.18] 23.6 [.93] 2.54 [.10] 1.40 [.055] 

222D299 81.8 [3.22] 67.1 [2.64] 81.8 [3.22] 51.1 [2.01] 22.9 [.90] 237.0 [9.33] 44.5 [1.75] 151.1 [5.95] 33.3 [1.31] 31.2 [1.23] 2.54 [.10] 1.40 [.055] 


10144 






222D921 to 963 



J Dia. 

H 


U 

P 

JW 

R 

HW 

H Dia. 

J Dia. 

JO 

Applications 



between cable and connector. 

It is used in applications 

where only a small number 

of the available contacts are 

utilized, resulting in a high 

ratio between the adapter 

and cable diameters. 






-12 Viton N/A S-1255-04 


/86 or /180 

-100 Polyolefin, Zerohal J end coated only, S1030 tape S-1030 or S-1048 


H 

J 

Min. P R U JO HW JW 

Part 

Min. Max. -3, -4, -12, Max. ±10% Ref. ±10% ±10% ±20% ±20% 

No. 

a b -25 -100 b b b b b b b 

a a 

222D921 19.3 [.76] 13.0 [.51] 6.3 [.25] 4.5 [.18] 2.1 [.08] 44.5 [1.75] 16.3 [.64] 5.6 [.22] 21.8 [.86] 1.52 [.06] 1.14 [.045] 

222D932 26.1 [1.03] 19.1 [.75] 7.6 [.30] 5.6 [.22] 2.6 [.10] 67.3 [2.65] 18.0 [.71] 8.4 [.33] 29.2 [1.15] 1.78 [.07] 1.14 [.045] 

222D953 34.2 [1.35] 26.0 [1.02] 9.6 [.38] 6.6 [.26] 3.0 [.12] 81.3 [3.20] 18.8 [.74] 11.4 [.45] 36.3 [1.39] 1.78 [.07] 1.14 [.045] 

222D963 43.6 [1.72] 34.1 [1.34] 11.4 [.45] 7.8 [.31] 3.6 [.14] 115.6 [4.55] 21.3 [.84] 15.5 [.61] 47.0 [1.85] 1.78 [.07] 1.14 [.045] 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 mm [.06"] max. 

10 







10145


222F211 to 285 



H Dia. 

J Dia. 


P 

JW 

R 

Tan 

HW 

H Dia. 

JO 

J Dia. 

Applications 








shell size. 









H J P R JO HW JW 

Part 

Min. Max. Min. Max. ±10% ±10% ±10% +.06 to -.03 ±.03 

No. 

a b a b b b b b b 

222F211 23.9 [.94] 9.9 [.39] 17.3 [.68] 6.6 [.26] 105.2 [4.14] 18.5 [.73] 87.6 [3.45] 1.52 [.06] 1.52 [.06] 

222F221 27.2 [1.07] 13.2 [.52] 20.8 [.82] 7.6 [.30] 124.0 [4.88] 19.8 [.78] 99.1 [3.90] 1.52 [.06] 1.52 [.06] 

222F232 31.0 [1.22] 18.5 [.73] 24.4 [.96] 8.9 [.35] 146.3 [5.76] 20.8 [.82] 114.3 [4.50] 1.78 [.07] 1.52 [.06] 

222F242 35.6 [1.40] 22.1 [.87] 28.7 [1.13] 10.2 [.40] 172.2 [6.78] 21.8 [.86] 132.6 [5.22] 1.78 [.07] 1.52 [.06] 

222F253 38.9 [1.53] 28.2 [1.11] 31.5 [1.24] 10.9 [.43] 185.2 [7.29] 24.4 [.96] 143.8 [5.66] 1.78 [.07] 1.52 [.06] 

222F263 45.2 [1.78] 32.3 [1.27] 38.4 [1.51] 12.7 [.50] 213.6 [8.41] 27.4 [1.08] 169.2 [6.66] 1.78 [.07] 1.52 [.06] 

222F274 51.6 [2.03] 41.1 [1.62] 44.5 [1.75] 15.0 [.59] 224.5 [8.84] 29.5 [1.16] 173.2 [6.82] 1.78 [.07] 1.78 [.07] 

222F285 62.7 [2.47] 42.9 [1.69] 47.2 [1.86] 17.5 [.69] 227.3 [8.95] 33.3 [1.31] 168.1 [6.62] 2.03 [.08] 1.78 [.07] 


10146 






222K121 to 185 



H Dia. 

J Dia. 


P 

Y 

Slight 

taper 

JW 

R 

X 

JO 

J Dia. 

HW 

H 

Applications 




systems using circular 

connectors. Boot is compatible 

with all Raychem 

grooved adapters of the 

appropriate shell size. 



H 

J 

Part 

Min. 

Min. 

Max. 

No. -3, -4, -25 -100 -3, -4, -25 -100 

b 

a 

a 

a a 




-12 Viton N/A S-1255-04 


/180 





P R JO HW JW X Y 

Max. ±10% ±10% ±10% ±20% ±20% ±20% ±20% 

b b b b b b b b 

222K121 24.0 [.95] 24.0 [.95] 10.4 [.41] 24.0 [.95] 14.0 [.55] 5.6 [.22] 25.0 [.98] 25.0 [.98] 8.5 [.33] 1.3 [.05] .41 [.016] 18.0 [.71] 16.0 [.63] 

222K132 30.0 [1.18] 30.0 [1.18] 14.2 [.56] 30.0 [1.18] 15.0 [.59] 5.9 [.23] 32.0 [1.26] 27.0 [1.06] 8.5 [.33] 1.5 [.06] .61 [.024] 18.0 [.71] 20.0 [.79] 

222K142 31.0 [1.22] 31.0 [1.22] 18.0 [.71] 31.0 [1.22] 18.0 [.71] 7.1 [.28] 39.0 [1.54] 31.0 [1.22] 15.0 [.59] 1.8 [.07] .81 [.032] 18.0 [.71] 20.0 [.79] 

222K152 36.0 [1.42] 36.0 [1.42] 22.4 [.88] 36.0 [1.42] 21.0 [.83] 8.4 [.33] 46.0 [1.81] 38.0 [1.50] 18.0 [.63] 1.8 [.07] .81 [.032] 25.0 [.98] 25.0 [.98] 

222K163 43.0 [1.69] 43.0 [1.69] 28.2 [1.11] 43.0 [1.69] 25.0 [.98] 9.9 [.39] 55.0 [2.17] 45.0 [1.77] 17.5 [.69] 2.0 [.08] .81 [.032] 25.0 [.98] 30.0 [1.18] 

222K174 60.0 [2.36] 52.0 [2.05] 35.1 [1.38] 60.0 [2.36] 39.0 [1.54] 15.7 [.62] 80.0 [3.15] 54.0 [2.13] 32.0 [1.26] 3.3 [.13] 1.02 [.040] 25.0 [.98] 45.0 [1.77] 

222K185 66.0 [2.60] 66.0 [2.60] 44.5 [1.75] 66.0 [2.60] 42.0 [1.65] 16.8 [.66] 108.0 [4.25] 68.0 [2.68] 48.0 [1.89] 3.8 [.15] 1.63 [.064] 35.0 [1.38] 70.0 [2.76] 


10 







10147


234A011 to 071 

D-Subminiature, 

Right-Angled Boot 


K Dia. 

H 

J 


K Dia. 

P 

R 

H 

W 

X 

J 

Applications 




terminations. 





-12 Viton N/A S-1255-04 


/180 






H J K 

This 

P R W X 

Part 

Boot Fits 

±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% 

No. 

Cannon/ 

a b a b a b b b b b 

Cinch 

234A011 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] DE-9 

234A021 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] DA-15 

234A032 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] DB-25 

234A042 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] DC-37 

234A052 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] DD-50 

234A061 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9 

234A071 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] DA-15 

Note: Coating is optional. As supplied dimensions appearing in table are for uncoated parts. When coating is added, entry diameters will be reduced by 1.5 (.06) max. 

10148 






234A111 to 152 

D-Subminiature, Side-Entry 

Boot 


J 

H 

K Dia. 


J 

H 

P 

W 

K Dia. 

R 

X 

Applications 




terminations. 









H J K P R W X This 

Part 

No. ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Boot Fits 

a b a b a b b b b b Cannon/Cinch 

234A111 20.3 [.80] 20.3 [.80] 10.7 [.42] 10.7 [.42] 7.9 [.31] 4.1 [.16] 27.9 [1.10] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9 

234A121 28.2 [1.11] 28.2 [1.11] 10.7 [.42] 10.7 [.42] 10.2 [.40] 5.3 [.21] 35.1 [1.38] 18.8 [.74] 1.02 [.04] 3.05 [.12] DA-15 

234A132 42.2 [1.66] 42.2 [1.66] 10.7 [.42] 10.7 [.42] 14.0 [.55] 6.4 [.25] 47.5 [1.87] 20.1 [.79] 1.02 [.04] 3.05 [.12] DB-25 

234A142 58.7 [2.31] 58.7 [2.31] 10.7 [.42] 10.7 [.42] 17.3 [.68] 7.9 [.31] 59.7 [2.35] 20.1 [.79] 1.02 [.04] 3.05 [.12] DC-37 

234A152 57.9 [2.28] 57.9 [2.28] 13.7 [.54] 13.7 [.54] 19.1 [.75] 9.1 [.36] 63.2 [2.49] 26.4 [1.04] 1.02 [.04] 3.05 [.12] DD-50 


10 







10149


234A611 to 671 

D-Subminiature, 

90° End-Entry Boot 


K Dia. 

H & J 


K Dia. 

P 

R 

H 

W 

X 

J 

Applications 




terminations. 









H J K P R W X This 

Part 

No. ±5% ±5% ±5% ±5% Min. Max. ±10% ±10% ±20% ±20% Boot Fits 

a b a b a b b b b b Cannon/Cinch 

234A611 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7[.42] 16.0 [.63] 4.1 [.16] 25.9 [1.02] 21.6 [.85] 1.02 [.04] 3.05 [.12] DE-9 

234A621 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.3 [.21] 30.7 [1.21] 24.6 [.97] 1.02 [.04] 3.05 [.12] DA-15 

234A632 29.2 [1.15] 42.2 [1.66] 29.2 [1.15] 10.7 [.42] 29.2 [1.15] 7.4 [.29] 42.9 [1.69] 27.9 [1.10] 1.02 [.04] 3.05 [.12] DB-25 

234A642 34.3 [1.35] 58.7 [2.31] 34.3 [1.35] 10.7 [.42] 34.3 [1.35] 8.6 [.34] 53.3 [2.10] 30.5 [1.20] 1.02 [.04] 3.05 [.12] DC-37 

234A652 37.6 [1.48] 57.9 [2.28] 37.6 [1.48] 13.7 [.54] 37.6 [1.48] 10.7 [.42] 55.9 [2.20] 32.3 [1.27] 1.02 [.04] 3.05 [.12] DD-50 

234A661 16.0 [.63] 20.3 [.80] 16.0 [.63] 10.7 [.42] 16.0 [.63] 3.8 [.15] 25.9 [1.02] 18.5 [.73] 1.02 [.04] 3.05 [.12] DE-9 

234A671 19.1 [.75] 28.2 [1.11] 19.1 [.75] 10.7 [.42] 19.1 [.75] 5.1 [.20] 30.7 [1.21] 19.8 [.78] 1.02 [.04] 3.05 [.12] DA-15 


10150 






242W042 to 63 

45° Angled Boot 


H Dia. 

J Dia. 

Applications 

Designed for use in the 

aggressive environments 

found adjacent to engines 

in automotive, aerospace 

and military applications, 

heat-shrinkable molded 

parts provide rugged protection, 

strain relief and a 

full 360°environmental seal. 

The introduction of the 45° 

option means there is now a 

choice of three routes to the 

connector for closer positioning 

and greater design 

freedom. 


J Dia. 

JO 

P 

W Typ. 

135˚ 

S 

T 

U 

H Dia. 

Compatibility Chart 

Material Dash Number Material Description Precoating No. Adhesive Part No. 

-3 Polyolefin, semirigid /42, /86 S-1017 or S-1048 

-4 Polyolefin, flexible /42, /86 S-1017 or S-1048 

-25 Elastomer, fluid-resistant /42, /86, /225 S-1017 or S-1125 

-130 Polyolefin, commercial flexible /42, /86 S-1017 or S-1048 

-12 Viton N/A S-1255-04 

/180 

-100 Polyolefin, Zerohal J end coated only, S1030 tape — 



H 

J 

Part Min. Max. Min. 

Max. P S T U JO W 

No. a b a a 

b ± 10% ± 10% ± 10% ± 10% ± 10% ± 20% 

-12, -100, b b b b b b 

-12, -10 3, -25 -12, -100 -3, -25 

-3, -25 

242W042 31.0 [1.22] 7.9 [.31] 18.0 [.71] 31.0 [1.22] 7.0 [.28] 55.0 [2.17] 35.0 [1.38] 3.5 [.14] 2.0 [.08] 25.0 [.98] 1.8 [.07] 

242W053 36.0 [1.42] 2.1 [.08] 21.0 [.83] 36.0 [1.42] 8.4 [.33] 60.0 [2.36] 40.0 [1.58] 3.5 [.14] 2.0 [.08] 30.0 [1.18] 2.0 [.08] 

242W063 43.0 [1.69] 7.9 [.31] 25.0 [.99] 43.0 [1.69] 9.9 [.39] 65.0 [2.56] 45.0 [1.77] 3.5 [.14] 2.0 [.08] 35.0 [1.38] 2.2 [.09] 

As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. 


242W0XX-X/XX-0 

Adhesive slash number (if required see Compatibility chart) 

Material dash number (see Compatibility chart) 

Base part number 

10 







10151

Molded Parts — Feedthroughs 

207W213 to 256 

Two-Part Feedthrough 



S 

U 

M 

H 

J Dia. 

B nut (-01 modification) 

A nut (standard) 

Tan 

JO 

M 

H 

J Dia. 

ication) 

Slight taper 

JW 

Applications 

Use for strain relief and 

abrasion protection when 

cables pass through equipment 

boxes or panels. 










J 

H Min. JO M P R S U JW Hole 

Part 

Ref. -3, -4, -12, 

Max. Max. Thread ±10% ±10% ±10% ±10% ±20% Dia. 

No. 

-100 

b -25 

b b b b b b b b ±.51 (.02] 

a 

a 

207W213 11.9 [.47] 9.9 [.39] 8.5 [.33] 4.1 [.16] 15.2 [.60] 20.1 [.79] 62.0 [2.44] 49.0 [1.93] 13.0 [.51] 9.9 [.39] 1.3 [.05] 23.9 [.94] 

207W223 20.1 [.79] 18.0 [.71] 16.5 [.65] 7.1 [.28] 19.3 [.76] 30.0 [1.18] 71.9 [2.83] 58.9 [2.32] 16.0 [.63] 9.9 [.39] 1.8 [.07] 34.0 [1.34] 

207W234 30.1 [1.22] 27.9 [1.10] 26.5 [1.04] 11.9 [.47] 26.9 [1.06] 41.9 [1.65] 87.1 [3.43] 73.9 [2.91] 18.0 [.71] 9.9 [.39] 2.03 [.08] 47.0 [1.85] 

207W245 45.0 [1.77] 41.9 [1.65] 40.5 [1.59] 18.0 [.71] 32.0 [1.26] 55.9 [2.20] 102.1 [4.02] 88.9 [3.50] 18.0 [.71] 9.9 [.39] 3.05 [.12] 60.5 [2.38] 

207W256 68.1 [2.68] 64.0 [2.52] 64.5 [2.54] 30.0 [1.18] 39.1 [1.54] 80.0 [3.15] 121.9 [4.80] 109.0 [4.29] 18.0 [.71] 9.9 [.39] 3.05 [.12] 85.1 [3.35] 


10152 





Molded Parts — Transition 

301A011 to 048 

T Transition 


K Dia. 

J Dia. 

H Dia. 


S 

P 

W 

J Dia. 

K Dia. 

T 

H Dia. 

Applications 



cable harness assemblies. 






-12 Viton N/A S-1255-04 




H, J & K P S T W 

Part 

Min. Max. ±10% ±10% ±10% ±30% 

No. 

a b b b b b 

301A011 6.6 [.26] 3.6 [.14] 29.7 [1.17] 15.1 [.59] — 1.02 [.04] 

301A022 13.2 [.52] 6.9 [.27] 58.7 [2.31] 29.5 [1.16] 17.5 [.69] 1.52 [.06] 

301A034 26.9 [1.06] 13.5 [.53] 120.1 [4.73] 60.2 [2.37] 35.6 [1.40] 2.29 [.09] 

301A048 55.6 [2.19] 30.2 [1.19] 246.4 [9.70] 123.2 [4.85] 70.9 [2.79] 3.05 [.12] 



10 







10153


301A511 to 514 

Slimline T Transition 


J Dia. 

H Dia. 

K Dia. 


P 

H Dia. 

J Dia. 

W 

HO 

Tan 

Tan 

JO 

KO 

K 

Applications 









-125 Fluoropolymer N/A S-1255-04 




H J & K HO, JO, & KO W P 

Part 

Min. Max. Min. Max. ±10% Nom. Nom. 

No. 

a b a b b b b 

301A511 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 25.4 [1.00] 1.02 [.04] 80.8 [3.18] 

301A512 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 41.1 [1.62] 1.27 [.05] 120.4 [4.74] 

301A513 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1 [.79] 63.5 [2.50] 1.52 [.06] 175.8 [6.92] 

301A514* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 88.9 [3.50] 1.78 [.07] 242.3 [9.54] 



*301A514 is not available in -125 Fluoropolymer material. 

10154 






322A112 to 158 

T Transition 


H Dia. 

J Dia. 

K Dia. 


HW 

P 

W 

H Dia. 

J Dia. 

T 

KW 

K Dia. 

Applications 








-12 Viton N/A S-1255-04 

-25 Modified elastomer /42 or /86 or /225 S-1017 or S-1048 or S-1125 

-100 Polyolefin, Zerohal 

-100-CS1972 

(S1030 tape supplied in bag) 

S-1030 


**For more information, please see pages 10183-10188 


H & J K P T HW & W KW 

Part 

Min. Max. Min. Max. ±10% ±10% ±20% ±20% 

No. 

a b a b b b b b 

322A112 13.2 [.52] 5.8 [.23] 6.6 [.26] 3.0 [.12] 52.3 [2.06] — 1.52 [.06] 1.02 [.04] 

322A123 26.9 [1.06] 12.4 [.49] 6.6 [.26] 3.0 [.12] 83.3 [3.28] 10.7 [.42] 2.54 [.10] 1.02 [.04] 

322A134 26.9 [1.06] 12.7 [.50] 13.2 [.52] 5.8 [.23] 107.7 [4.24] 20.3 [.80] 2.54 [.10] 1.52 [.06] 

322A148 55.6 [2.19] 25.4 [1.00] 13.2 [.52] 5.8 [.23] 180.6 [7.11] 25.4 [1.00] 4.57 [.18] 1.52 [.06] 

322A158 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 222.3 [8.75] 38.1 [1.50] 4.57 [.18] 2.54 [.10] 


10 







10155


342A012 to 058 

45° Side-Breakout 

Transition 


H Dia. 

J Dia. 

K Dia. 


P 

U 

HW 

T 

JW 

H Dia. 

J Dia. 

KW 

K 

Applications 








-12 Viton N/A S-1255-04 



-100-CS1972 


S-1030 




H & J K P T U HW & JW KW 

Part 

Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20% 

No. 


342A012 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.6 [.14] 49.3 [1.94] 19.6 [.77] 19.6 [.77] 1.52 [.06] 1.02 [.04] 

342A024 26.9 [1.06] 12.7 [.50] 6.6 [.26] 3.6 [.14] 92.5 [3.64] 31.8 [1.25] 39.6 [1.56] 2.54 [.10] 1.02 [.04] 

342A034 26.9 [1.06] 13.7 [.54] 13.2 [.52] 6.1 [.24] 144.8 [5.70] 50.8 [2.00] 50.8 [2.00] 2.54 [.10] 1.52 [.06] 

342A048 55.6 [2.19] 26.9 [1.06] 13.2 [.52] 6.9 [.27] 184.9 [7.28] 63.5 [2.50] 63.5 [2.50] 4.57 [.18] 1.52 [.06] 

342A058 55.6 [2.19] 26.9 [1.06] 26.9 [1.06] 13.7 [.54] 203.5 [8.01] 66.0 [2.60] 66.0 [2.60] 4.57 [.18] 2.54 [.10] 


10156 






362A014 to 114 

30° Side-Breakout 

Transition 


J Dia. 

H Dia. 

K 


HW 

S 

P 

T 

JW 

H Dia. 

J Dia. 

KW 

K Dia. 

Applications 









-12 Viton N/A S-1255-04 




**For more information, please see see pages 10183-10188. 

H & J K P S T HW & JW KW 

Part 

Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20% 

No. 


362A014 30.5 [1.20] 15.7 [.62] 20.3 [.80] 10.7 [.42] 82.6 [3.25] 31.8 [1.25] 21.1 [.63] 2.54 [.10] 1.78 [.07] 

362A024 35.6 [1.40] 18.3 [.72] 15.2 [.60] 8.6 [.34] 63.5 [2.50] 19.1 [.75] 22.4 [.88] 2.54 [.10] 1.52 [.06] 

362A114 35.6 [1.40] 18.8 [.74] 10.2 [.40] 5.3 [.21] 61.0 [2.40] 19.1 [.75] 21.3 [.84] 2.79 [.11] 1.52 [.06] 



10 







10157


381A301 to 304 

Slimline Y Transition 


J Dia. 

H Dia. 

K Dia. 


R 

J 

P 

H Dia. 

W 

S 

K 

Applications 









-125 Fluoropolymer — S-1255-04 




H J & K W P R & S 

Part 

Min. Max. Min. Max. Nom. Nom. Nom. 

No. 

a b a b b b b 

381A301 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 40.6 [1.60] 40.6 [1.60] 

381A302 34.3 [1.35] 11.4 [.45] 22.9 [.90] 11.4 [.45] 1.3 [.05] 63.0 [2.48] 63.0 [2.48] 

381A303 60.2 [2.37] 20.1 [.79] 40.1 [1.58] 20.1[.79] 1.5 [.06] 94.7 [3.73] 94.7 [3.73] 

381A304* 83.3 [3.28] 33.3 [1.31] 54.9 [2.16] 33.3 [1.31] 1.8 [.07] 133.9 [5.27] 133.9 [5.27] 



*381A304 is not available in -125 Fluoropolymer material. 

10158 






382A012 to 046 

Y Transition 


J Dia. 

H Dia. 

K Dia. 


JW 

J Dia. 

HW 

T 

S 

H Dia. 

KW 

K Dia. 

Applications 








-12 Viton N/A S-1255-04 



-100-CS1972 


S-1030 




H J & K S T HW JW & KW 

Part Min. Max. Min. Max. ±10% ±10% ±20% ±20% 

No. a b a b b b b b 

382A012 13.2 [.52] 6.1 [.24] 6.6 [.26] 3.3 [.13] 23.9 [.94] 15.5 [.61] 1.52 [.06] 1.02 [.04] 

382A023 26.9 [1.06] 12.4 [.49] 13.2 [.52] 6.1 [.24] 53.3 [2.10] 33.0 [1.30] 2.54 [.10] 1.52 [.06] 

382A034 38.6 [1.52] 18.0 [.71] 26.9 [1.06] 12.4 [.49] 78.7 [3.10] 55.9 [2.20] 3.05 [.12] 2.54 [.10] 

382A046 55.6 [2.19] 25.9 [1.02] 26.9 [1.06] 12.7 [.50] 111.8 [4.40] 71.1 [2.80] 4.57 [.18] 2.54 [.10] 



10 







10159


382C312, 322 and 332 

Slimline Y Transition 



J Dia. 

J Dia. 

P 

R 

Tan 

JO 

H Dia. 

HO 

Tan 

K Dia. 

H Dia. 


W Typ. 

S 

Tan KO 

HO 

P 

Tan 

Tan 

R 

JO 

J Dia. 

382C322, 382C332 

K Dia. 

H Dia. 

W Typ. 

S 

Tan 

KO 

K Dia. 

382312 

Applications 


mechanical protection at 

two into one Y junctions in 


When used with adhesive 

it provides environmental 

sealing. These parts are 

based on the 382A3 range. 

They have the branched 

outlet(s) reduced in size to 

accommodate smaller 

cable diameters without the 

need for packing or 

shimming. 


Material Material Description Precoating No. Adhesive Part No. 




-125 Fluoropolymer N/A S-1255-04 


Part 

No. 

382C312 

H J K P, R & S KO HO & JO W 

Min. Max. Min. Max. Min. Max. Nom. ±15% ±15% Nom 

a b a b a b b b b b 

1.20 .45 .90 .45 .60 .30 2.48 .85 1.62 .04 

[30.5] [11.4] [22.9] [11.4] [15.2] [7.6] [63.0] [21.6] [41.1] [1.0] 

Part 

No. 

382C322 

H J & K P, R & S HO JO & KO W 

Min. Max. Min. Max. Nom. ±15% ±15% Nom. 


.90 .45 .40 .20 2.48 1.62 .85 .04 

[22.9] [11.4] [10.2] [5.1] [63.0] [41.1] [21.6] [1.0] 

H J & K P, R & S HO JO & KO W 

Part 

Min. Max. Min. Max. Nom. ±15% ±15% Nom. 

No. 


1.00 .45 .60 .30 2.48 1.62 .85 .04 

382C332 

[25.4] [11.4] [15.2] [7.5] [63.0] [41.1] [21.6] [1.0] 



10160 






462A011 to 060 

Transition, One to Three 

Cables 


J Dia. 

H Dia. 

K Dia. 

L Dia. 


HW 

U 

T 

P 

J Dia. 

KW Typ. 

H Dia. 

K Dia. 

L Dia. 

Applications 








-12 Viton N/A S-1255-04 



-100-CS1972 


S-1030 




H J, K&L P 

Part 

Min. Max. Min. Max. ±10% 

No. 

a b a b b 

462A011 13.2 [.52] 6.6 [.26] 6.6 [.26] 3.6 [.14] 46.2 [1.82] 

462A023 26.9 [1.06] 13.2 [.52] 13.2 [.52] 6.9 [.27] 93.2 [3.67] 

462A034 38.6 [1.52] 18.8 [.74] 19.3 [.76] 9.7 [.38] 135.1 [5.32] 

462A046 55.6 [2.19] 25.4 [1.00] 26.9 [1.06] 12.4 [.49] 192.0 [7.56] 

462A060 91.4 [3.60] 54.6 [2.15] 45.7 [1.80] 27.4 [1.08] 390.4 [15.37] 

T U HW KW 

Part 

±10% ±10% ±20% ±10% 

No. 

b b b b 

462A011 30.5 [1.20] 15.7 [.62] 1.52 [.06] 1.02 [.04] 

462A023 57.2 [2.25] 33.0 [1.30] 2.54 [.10] 1.52 [.06] 

462A034 88.9 [3.50] 45.7 [1.80] 3.05 [.12] 1.78 [.07] 

462A046 121.9 [4.80] 71.1 [2.80] 4.57 [.18] 3.05 [.12] 

462A060 254.0 [10.00] 127.0 [5.00] 7.11 [.28] 4.57 [.18] 



10 







10161


462A421 to 424 

Slimline Transition, One to 

Three Cables 


K Dia. 

H Dia. 

J & L Dia. 


P 

J Dia. 

S 

R 

H Dia. 

K Dia. 

W 

T 

L Dia. 

Applications 










H J,K & L W P R, S & T 

Part 


No. 

a b a b b b b 

462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69] 

462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67] 

462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08] 

Materials Available Material* Material Description Precoating No. Adhesive Part No.** 

-125 Fluoropolymer — S-1255-04 



Product Dimensions H J,K & L W P R, S & T 

Part 


No. 

a b a b b b b 

462A421 19.8 [.78] 6.6 [.26] 13.2 [.52] 6.6 [.26] 1.0 [.04] 85.9 [3.38] 42.9 [1.69] 

462A422 34.3 [1.35] 11.4 [.45] 20.6 [.81] 11.4 [.45] 1.3 [.05] 135.6 [5.34] 67.8 [2.67] 

462A423 60.2 [2.37] 20.1 [.79] 36.1 [1.42] 20.1 [.79] 1.5 [.06] 207.3 [8.16] 103.6 [4.08] 



10162 






562A011 to 067 

Transition, One to Four 

Cables 


K Dia. 

J Dia. 

H Dia. 

N Dia. 

L Dia. 


W 

HW 

U 

T 

J Dia. 

H Dia. 

K Dia. 

L Dia. 

P 

N Dia. 

Applications 









-12 Viton N/A S-1255-04 



-100-CS1972 


S-1030 



H J,K,L & N P T U HW W 

Part 

Min. Max. Min. Max. ±10% ±10% ±10% ±20% ±20% 

No. 


562A011 13.2 [.52] 6.9 [.27] 6.6 [.26] 3.4 [.14] 24.1 [.95] 43.9 [1.73] 18.0 [.71] 1.52 [.06] 1.02 [.04] 

562A022 19.3 [.76] 9.7 [.38] 9.4 [.37] 5.3 [.21] 35.6 [1.40] 43.2 [1.70] 23.1 [.91] 1.78 [.07] 1.02 [.04] 

562A032 19.3 [.76] 9.7 [.38] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 50.5 [1.99] 25.4 [1.00] 1.78 [.07] 1.52 [.06] 

562A043 26.9 [1.06] 13.0 [.51] 13.2 [.52] 6.9 [.27] 49.3 [1.94] 65.8 [2.59] 33.5 [1.32] 2.54 [.10] 1.52 [.06] 

562A054 38.6 [1.52] 18.5 [.73] 19.3 [.76] 9.7 [.38] 71.9 [2.83] 95.3 [3.75] 46.5 [1.83] 3.05 [.12] 1.78 [.07] 

562A067 55.6 [2.19] 26.7 [1.05] 26.9 [1.06] 13.0 [.51] 101.6 [4.00] 135.1 [5.32] 65.5 [2.58] 4.57 [.18] 2.54 [.10] 


1.5 [.06] max. 

10 







10163


QFT 

Configurable Heat-Shrink 

Transition 

Product Facts 

■ Configurable heat-shrink 

transition 

■ Low cost commercial 

polyolefin 

■ 60°C shrink temperature 

■ High shrink ratio 

■ Specially engineered easyto-use 

crimp tool 

Expanded 

P 

Recovered 

JO 

H Dia. 

J Dia. 

HW 

H Dia. 

J Dia. 

JW 

Applications 

QFT heat-shrinkable transitions 

form a watertight seal 

protecting cable splices 

from corrosion and mechanical 

abuse while providing 

excellent electrical insulating 

properties. QFT products 

use special crimps that allow 

them to be employed as 

1:2, 1:3, and even 1:4 transitions. 

With their high shrink 

ratio and crimps the configurable 

QFT product line can 

accommodate almost all of 

your transition needs with 

only 3 product sizes. 


-20°C to 70°C 

[-4°F to 158°F] 


Raychem RW 2008 

Temperature Ratings 

Operating temperature range 

Minimum recovery temperature 

Maximum storage temperature 

-20°C to 70°C [-4°F to 158°F] (125°C [257°F] without sealant) 

55°C [131°F] 

40°C [104°F] 

Dimensions Table 

H J P JO HW JW 

Min. Max. Min. Max. +/- 10% +/- 10% +/- 20% +/- 20% 

QFT1 31.0 [1.22] 9.0 [.35] 31.0 [1.22] 4.4 [.17] 60.0 [2.36] 12.0 [.47] 1.5 [.06] 1.0 [.039] 

QFT2 43.0 [1.69] 14.0 [.55] 43.0 [1.69] 7.0 [.28] 75.0 [2.95] 18.0 [.71] 1.8 [.07] 1.0 [.039] 

QFT3 57.0 [2.24] 24.0 [.95] 57.0 [2.24] 12.0 [.47] 90.0 [3.53] 25.0 [.98] 1.8 [.07] 1.0 [.039] 

10164 






QFT (Continued) 

Typical QFT Performance 

Property Performance Test method 

Tensile strength 10 MPa (1500psi) minimum ISO 37 

Ultimate elongation 250% minimum ISO 37 

Longitudinal change 0 to -20% maximum ISO 1183 

Physical 

Specific gravity 1.4 maximum ISO 1183 

Heat aging Minimum 200% ultimate elongation ISO 188 

168 hours at 120°C [248°F] Tensile Strength 10 MPa min. ISO 37 

Heat shock 

4 hours at 105°C 

No cracking, dripping or flowing ASTM D 2671 

Electrical Dielectric strength 8MV/m minimum IEC 243-1 

Fluid resistance 1 (24 +/- 2h immersion at 23C+/- 2C) ISO 1817 

Engine Oil (SAE 20W/50) — 

Hydraulic Fluid 

Tensile Strength 10 MPa minimum ISO 37 

Ultimate Elongation 200% minimum — 

Fluid resistance 2 (30 +/- 3m immersion at 23C+/- 2C) ISO 1817 

Chemical Automotive gasoline (BS 4040) — 

Diesel fuel (BS 2869) — 

Cleaning fluid (TL 6850-07) — 

Antifreeze (Ethylene Glycol/Water 50/50 v/v) — 

Engine cleaning fluid 

(Gunk) 

Tensile strength 10 MPa minimum ISO 37 

Ultimate elongation 200% minimum — 


QFT3 - 130/42 - 0* 

Color 

Adhesive 

Material 

Size 

Product name 

*Available in bulk pack, part number QFT3-130/42-0-B500 (US and UK). 


Color 


Code 0 

Standard 

10 pieces per bag, 30 clips 

Packaging 

Bulk pack 

500 pieces per box and 500 clips per bag 

(clips ordered separately) 

- contact factory for details 

Crimp tool QFT-Crimp-Tool-Manual (069172-000) — 

10 







10165


SSB, T, F to 8S 

Chem-X Heavy Duty 

Breakout Boots 

Product Facts 

■ Watertight 

■ Easy installation, requiring 

no special skills 

■ Compatibility with 

polyethylene, PVC, lead, 

steel, aluminum, standard 

Navy cable jackets, and 

copper wire and cable 

■ Four configurations and 

twelve sizes 

■ Minimum shrink 

temperature of 121°C 

[250°F] 

■ Type approval by: 


Shipping) 



Shipping) 

Applications 

These flame-retardant heatshrinkable 

transitions are 

especially designed for 

shipboard applications and 

meet or exceed all of the 

U.S. Navy specifications 

described in MIL-I-81765/1A 

(as of 5/02). The transitions 

are made of a rugged, thermally 

stabilized, modified 

polyolefin and factorycoated 

with a thermoplastic 

adhesive sealant. As a 

result, they offer excellent 

water sealing, mechanical 

abrasion-protection, 

corrosion-resistance, weatherproofing, 

and electrical 

insulation. The transitions 

replace tapes, epoxies, 

and grease in applications 

involving cable breakouts, 

transitions, and terminations. 

10166 






SSB, T, F to 8S (Continued) 


Commercial 

RW-2024 

Military 

MIL-STD-2003 

MIL-I-81765/1A 


Description 

Number ID Base ID legs Length 

Leg 

of Legs Min. Exp. Max. Rec. Min. Exp. Min. Rec. 

Body 

SSB-1202 FR 2 40.64[1.60] 11.43 [0.45] 13.97[0.55] 3.81[0.15] 36.83[1.45] 62.23[2.45] 

SSB-2002 FR 2 50.8[2.00] 35.56[1.40] 19.05[0.75] 8.89[0.35] 69.85[2.75] 88.90[3.50] 

D3-9 FR 2 20.32[0.80] 9.39[0.37] 8.38[0.33] 2.79[0.11] 17.78[0.7] 50.8[2] 

D14-30 FR 2 30.48[1.2] 15.24[0.6] 12.7[0.5] 4.32[0.17] 25.4[1] 63.5[2.5] 

D50-100 FR 2 48.26[1.9] 22.86[0.9] 19.05[0.75] 7.62[0.3] 30.48[1.2] 76.2[3] 

D200-400 FR 2 76.2[3] 38.1[1.5] 36.83[1.45] 12.7[0.5] 38.1[1.5] 88.9[3.5] 

T3-9 FR 3 22.86[0.9] 9.14[0.36] 8.38[0.33] 2.29[0.09] 19.05[0.75] 50.80[2.0] 

T14-23 FR 3 30.48[1.2] 17.78[0.70] 12.70[0.5] 4.57[0.18] 25.4[1] 60.96[2.40] 

T14-50 FR 3 38.1[1.5] 12.7[0.5] 16.51[0.65] 4.06[0.16] 30.48[1.2] 76.2[2.3] 

T42-100 FR 3 43.18[1.7] 22.86[0.9] 20.32[0.8] 4.83[0.19] 30.48[1.25] 57.15[2.25] 

T150-300 FR 3 60.96[2.4] 35.56[1.4] 30.48[1.25] 12.70[0.5] 40.6[1.6] 88.90[3.50] 

T400 FR 3 81.28[3.2] 50.8[2] 35.56[1.4] 17.78[0.7] 40.6[1.6] 88.9[3.5] 

T500-600 FR 3 124.46[4.90] 58.93[2.32] 50.8[2] 22.86[0.9] 50.8[2] 187.96[7.40] 

F3-9 FR 4 22.86[0.9] 10.92[0.43] 7.11[0.28] 2.79[0.11] 19.05[0.75] 50.8[2] 

F-23 FR 4 31.75[1.25] 20.32[0.8] 12.7[0.5] 5.08[0.2] 27.94[1.1] 63.50[2.50] 

F42-60 FR 4 44.45[1.75] 25.4[1] 20.32[0.8] 8.13[0.32] 30.48[1.25] 63.50[2.50] 

F75-100 FR 4 59.69[2.35] 25.4[1] 25.4[1] 8.89[0.35] 43.18[1.7] 165.1[6.5] 

F133-200 FR 4 67.31[2.65] 35.56[1.4] 30.48[1.2] 10.92[0.43] 38.1[1.5] 91.44[3.6] 

F150-400 FR 4 133.35[5.25] 76.2[3] 34.29[1.35] 13.97[0.55] 76.2[3] 152.4[6] 

6S100-200 FR 6 60.96[2.4] 36.83[1.45] 20.32[0.8] 8.89[0.35] 69.85[2.75] 86.36[3.4] 

8S23-75 FR 8 35.56[1.4] 21.59[0.85] 10.16[0.4] 3.3[0.13] 30.48[1.25] 50.8[2] 

8S14-50 FR 8 57.15[2.25] 21.59[0.85] 14.22[0.56] 3.3[0.13] 30.48[1.25] 50.8[2] 

8S42-100 FR 8 63.50[2.50] 21.59[0.85] 22.1[0.87] 3.3[0.13] 30.48[1.25] 50.8[2] 

10 







10167

Molded Parts — Accessories 

202W302 to 342 

Heat-Shrink Bobbins 

Product Facts 

■ Fast installation 

■ Temperature range of -40°C 

to 105°C [-40°F to 221°F] 

■ Fits range of diameters 

■ Low cost, high volume 

installation 

■ Shrinks onto hose/pipe/ wire 

harnesses 

■ Good mechanical, thermal 

and chemical properties 

■ Good abrasion resistance 

■ Excellent location, 

cushioning and protection of 

cable or hoses from P clips 

and wire ties 

■ Stays in place when heated. 

■ Suits most hoses/pipes/wire 

harnesses 

■ No expensive tooling 

required under body solution 

■ Engine area solution 


T 


P 

R 

W 

H 

H Dia. 

S 

J 

Square expanded = -130 material 

Circular expanded = -12 and -25 material 

-3, -4 

10168 






202W302 to 342 (Continued) 


Material Material Description Precoating No. Adhesive Part No. 

-3 Polyolefin, semi-rigid /42, /86 S-1017, S-1048 

-4 Polyolefin, flexible /42, /86 S-1017, S-1048 

-12 Viton N/A S-1255-04 

-25 Fluid resistant elastomer /86 or /225 S-1017 or S-1048 or S-1125 

-130 Flexible polyolefin /42, /86 S-1017 


Part 

No. 

H J P R S T W Recommended 

Min. Max. Min. ±10% ±10% ±10% ±10% ±20% Hose Sizes 

a b a b b b b b Min. Max. 

202W302 29.0 [1.142] 9.5 [.374] 29.0 [1.142] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 1.5 [.059] 11.0 [.433] 25.0 [.984] 

202W312 39.0 [1.535] 12.7 [.500] 39.0 [1.535] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 14.0 [.551] 34.0 [1.339] 

202W321 10.0 [.394] 3.0 [.118] 10.0 [.394] 29.0 [1.142] 23.0 [.906] 3.0 [.118] 3.0 [.118] 1.5 [.059] 4.0 [.157] 8.0 [.315] 

202W331 19.0 [.748] 6.4 [.252] 19.0 [.748] 29.0 [1.142] 24.0 [.945] 2.5 [.098] 2.0 [.079] 1.5 [.059] 8.0 [.315] 17.0 [.669] 

202W342 54.0 [2.126] 18.0 [.709] 54.0 [2.126] 35.0 [1.378] 25.0 [.984] 5.0 [.197] 3.0 [.118] 2.0 [.079] 20.0 [.787] 48.0 [1.889] 


[.06] max. 

10 







10169


400W242 

Heat-Shrink Positioning 

Ring 

Product Facts 

■ Easy to install 

■ Close fit to hose/pipe 

■ Fits range of diameters due 

to high expansion 

■ Low cost, high volume 

installation 

■ Shrinks onto hose/pipe 

■ Minimum distance between 

substrates 

■ Good mechanical, thermal 

and chemical properties 

■ Push on fit to hose/pipe 

■ Stays in place when 

installed 

■ No expensive tooling 

required 

■ Positions where needed 

■ Keeps hoses/pipes together, 

optimizing space 

■ Under body solution 

■ Engine area solution 

■ Twinning two hoses/pipes 

rationalizes part 

descriptions 

■ Hose/pipe can be orientated 

correctly for ease of fitting to 

vehicle 


Y 

Z 

H Dia. 

-3, -4, -25, -100 -130 


H Dia. 

W 

V 

P 

J Dia. 

K 

10170 






400W242 (Continued) 


Material Material Description Precoating no. Adhesive part no. 

-3 Polyolefin, semi-rigid /42, /86 S-1017 or S-1048 

-4 Polyolefin, flexible /42, /86 S-1017 or S-1048 

-25 Elastomer, fluid resistant /86, /225 S-1017 or S-1048 

-100 

Polyolefin, Zerohal 

-100-CS1972 


S-1030 

-130 Flexible polyolefin /42, /86 S-1017 

As supplied dimensions are for uncoated parts, when coating is added, entry diameters will reduce by 1.5 [.06] max. 


400W242 -**/**-0 

Adhesive Slash Number 

(if required see compatibility chart) 

Material Dash Number 

(see compatibility chart) 

Base Part Number 


H J K P V W Y* Z* 

Part 

Min. Max. Max. ±1.2 ±1.7 ±0.45 ±1 ±2 ±2 

No. 

a b b b b b b a a 

400W242 28 [1.102] 10.2 [.402] 19.3 [.760] 12 [.472] 17 [.669] 7.0 [.276] 10 [.394] 29 [1.142] 25 [.984] 

*Applicable for -130 only. 

10 







10171


CES 

Chem-X Heat-Shrinkable 

Cable Entry Seales 

Product Facts 

■ Comes in many sizes and 

configurations 

■ Seals multicable openings 

■ Meets or exceeds 

MIL-I-81765/1A 

■ Seals per U.S. Coast Guard 

HQ 3774 in wet, dry, and 

corrosive locations 

Applications 

Raychem Chem-X Heat- 

Shrinkable Cable-Entry 

Seals (CESs) provide a 

watertight, fume-tight seal 

where cables enter connection 

boxes, bulkheads, or 

other enclosures. 

CESs are available in two 

basic types: standard and 

threaded. The standard 

CES for thin-wall enclosures 

consists of a three-part 

assembly — a rigid plastic 

nylon nut, an O-ring, and a 

heat-shrinkable molded 

area. The CES for threadedhole 

applications is a onepart 

assembly that combines 

a tapered national pipe 

thread (NPT) in rigid plastic 

nylon with a heat-shrinkable 

molded area. 

All CESs are available with 

the molded area configured 

with one opening for a single 

wire or cable entry or 

with two, three, or four legs 

of equal size to seal multiple 

wires or cables at the 

entry to enclosures and/or 

bulkheads. To meet sealing 

requirements, all CESs have 

factory-applied adhesive 

that provides the seal to 

wire and cable jackets. 

When armored cable is 

being sealed it may be necessary 

to use additional 

sealants, such as G.E. RTV 

112 or Dow Corning RTV 

732, to form the water seal. 

10172 






CES (Continued) 

Standard CES 

Temperature 

Temperature rating 

Minimum shrink temperature 

-55°C to 90°C [-67°F to 194°F] 

121°C [250°F] 

Specifications 

Type 


Molded heat-shrink nose RT-301 Flame retardant polyolefin 

Adhesive RW-2019 Hot melt adhesive 


Overall Nom. Min. Max. Max. 

Part No. 

Max. I.D. Drill 

Recommended Expanded Recovered 

O.D. 

No. of Legs 

of Part Size 

Length I.D. Nose I.D. Nose 

of Nut 

CES-1 1 69.85 [2.75] 12.70 [0.50] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410] 

CES-2 1 69.85 [2.75] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 25.40 [1.00] 35.81 [1.410] 

CES-3 1 95.25 [3.75] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 35.05 [1.38] 48.31 [1.902] 

CES-4 1 114.30 [4.50] 40.64 [1.60] 19.05 [0.75] 39.62 [1.56] 50.80 [2.00] 69.09 [2.720] 

CES-4S* 1 114.30 [4.50] 50.80 [2.00] 19.05 [0.75] 53.34 [2.10] 59.94 [2.36] 85.09 [3.350] 

CES-5 1 177.80 [7.00] 69.85 [2.75] 36.32 [1.43] 73.66 [2.90] 88.90 [3.50] 103.38 [4.070] 

*Part configuration may be different than depicted in figure. Contact Tyco Electronics for specification. 

Breakout CES 


Min. Max. 

Part No. 

Overall Nom. 

Max. 

Expanded Recovered Max. I.D. Drill 

No. of Legs Recommended O.D. 

I.D. I.D. of Part Size 

Length 

of Nut 

(Each Leg) (Each Leg) 

CES-2-D1A 2 69.85 [2.75] 15.24 [0.60] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41] 

CES-2-T1 3 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41] 

CES-2-T1B 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41] 

CES-2-F1A 4 69.85 [2.75] 10.16 [0.40] 2.79 [0.11] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41] 

CES-2-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 19.05 [0.75] 25.40 [1.00] 35.81 [1.41] 

CES-3-D1 2 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90] 

CES-3-T1 3 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90] 

CES-3-F1 4 88.90 [3.50] 15.24 [0.60] 4.32 [0.17] 27.94 [1.10] 35.05 [1.38] 48.26 [1.90] 

CES-4-D3 2 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72] 

CES-4-T1 3 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72] 

CES-4-F1 4 101.60 [4.00] 22.86 [0.90] 7.62 [0.30] 40.64 [1.60] 50.80 [2.00] 69.09 [2.72] 

CES-5-T4 3 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07] 

CES-5-F4 4 127.00 [5.00] 31.75 [1.25] 12.70 [0.50] 73.66 [2.90] 63.50 [2.50] 103.38 [4.07] 

10 







10173



Threaded CES 

Overall Nom. Min. Max. National Pipe 

Part 

Recommended Expanded Recovered Adapter Thread 

No. 

Length I.D. Nose I.D. Nose I.D. Size 

CES-2-A50 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 12.70 [0.50] 1/2–14 

CES-2-A75 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 3/4–14 

CES-2-A100 83.82 [3.30] 19.05 [0.75] 6.35 [0.25] 19.05 [0.75] 1–11 1/2 

CES-3-A100 111.00 [4.37] 28.45 [1.12] 12.70 [0.50] 25.40 [1.00] 1–11 1/2 

CES-3-A150 117.35 [4.62] 28.45 [1.12] 12.70 [0.50] 27.94 [1.10] 1 1/2–11 1/2 

CES-4A-A150* 127.00 [5.00] 50.80 [2.00] 19.05 [0.75] 35.56 [1.40] 1 1/2–11 1/2 

CES-5-A250* 152.40 [6.00] 69.85 [2.75] 25.40 [1.00] 60.96 [2.40] 2 1/2–10 

* Not illustrated - refer to Specification Control Drawing for detals. 

Threaded Breakout CES 


Min. 

Max. 

Overall Nom. 

Part No. 

Expanded Recovered Max. I.D. Pipe Thread 

Recommended 

No. of Legs 

I.D. I.D. of Part Size (NPT) 

Length 

(Each Leg) (Each Leg) 

CES-2A-T1 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14 

CES-2A-F1 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 12.70 [0.50] 1/2–14 

CES-2A-D1 2 95.25 [3.75] 15.24 [0.6] 2.79 [0.11] 19.05 [0.75] 3/4–14 

CES-2A-T2 3 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14 

CES-2A-F2 4 95.25 [3.75] 10.16 [0.4] 2.79 [0.11] 19.05 [0.75] 3/4–14 

CES-3A-D1 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2 

CES-2A-T3 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2 

CES-3A-F1 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 25.40 [1.00] 1–11 1/2 

CES-3A-D2 2 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2 

CES-3A-T2 3 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2 

CES-3A-F2 4 95.25 [3.75] 15.24 [0.6] 4.32 [0.17] 27.94 [1.10] 1 1/2–11 1/2 

CES-4A-D3 2 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2 

CES-4A-T3 3 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2 

CES-4A-F3 4 95.25 [3.75] 22.86 [0.9] 7.62 [0.30] 37.34 [1.47] 1 1/2–11 1/2 



10174 







Right-Angle Threaded CES 

A 

C 

D 

B 

Part Length Drill 

Min. Exp. ID Max. Rec. ID ID Min 

No. 

D A Size 

CES-2R-A50 13.97 [0.55] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 25.40 [1.00] 12.70 [0.50] 

CES-2R-A75 19.05 [0.75] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 27.94 [1.10] 19.05 [0.75] 

CES-3R-A100 27.94 [1.10] 9.65 [0.38] 25.40 [1.00] 53.34 [2.1] 33.78 [1.33] 25.40 [1.00] 

CES-3R-A150 40.64 [1.60] 15.75 [0.62] 27.94 [1.10] 78.74 [3.1] 39.62 [1.56] 38.10 [1.50] 

Right-Angle Breakout CES 

A 

C 

D 

B 

Part Length Drill 

Min. Exp. ID Max. Rec. ID ID Min 

No. 

D A Size 

CES-1R 13.97 [0.55] 7.11 [0.28] 12.70 [0.50] 35.56 [1.4] 42.67 [1.68] 25.40 [1.00] 

CES-2R 19.05 [0.75] 8.38 [0.33] 19.05 [0.75] 43.18 [1.7] 44.96 [1.77] 25.40 [1.00] 

CES-3R 27.94 [1.10] 9.65 [0.38] 27.94 [1.10] 53.34 [2.1] 58.42 [2.30] 34.80 [1.37] 

CES-4R 40.64 [1.60] 15.75 [0.62] 40.64 [1.60] 78.74 [3.1] 71.12 [2.80] 50.80 [2.00] 

10 







10175


RayOLOn Kits 

Roll-On Sealing Sleeve 

Product Facts 

■ A Raychem heatless sealing 

solution 

■ Re-useable sealing solution 

■ Roll-on to seal, roll-off to 

re-enter 

■ Sealing with Raychem 

GelTek strip* 

■ Protection of connectors and 

splices against corrosion 

■ Available in many 

conveniently packaged kits 

Applications 

RayOLOn re-useable roll-on 

sealing sleeves are a family 

of products designed to 

protect connectors, electrical 

cable splices, and other 

cylindrical substrates from 

harsh environmental elements 

like salt spray and 

water moisture. RayOLOn 

sleeves are a part of 

Raychem’s “heatless” sealing 

products that require no 

heat guns or torches. This is 

useful in the areas where 

the use of motorized heat 

sources or open flames are 

prohibited or undesirable. 

RayOLOn sealing sleeves 

provide the sealing of the 

substrates by simply rolling 

the sleeve over the area to 

be protected. If the substrate 

requires servicing, 

the sleeve can be rolled off 

to provide access to the 

component under the 

sleeve. After the service is 

completed, the sleeve can 

be rolled on the part again 

to provide the protection. 

This operation may be 

done many times throughout 

the life of the sleeve 

providing time and material 

cost savings. 


-40°C to 70°C 

[-40°F to 158°F] 

Specifications and Approvals 

Raychem RW 3031 

Temperature Ratings 

Continuous operating temperature range 

Short term temperature exposure 

Minimum installation 

-40°C to 70°C [-40°F to 158°F] 

-63°C to 90°C [-81°F to 194°F] 

-25°C [-13°F] 

Sleeve Dimensions 

Inches (millimeters) 

Base Available Dimensions (Reference) Recommended Connection 

Part No. Kits Diameter Lengths Use Range Length 

LNCL-11-125 GK 0.51 [13.0] 4.92 [125] 0.22 - 0.68 [6 - 17] 3.00 [75] 

LNCL-11-205 GK 0.51 [13.0] 8.07 [205] 0.22 - 0.68 [6 - 17] 6.00 [150] 

LNCL-12-140 GK, CK-N 0.56 [14.2] 5.51 [140] 0.48 - 0.90 [12 - 23] 4.00 [100] 

LNCL-12-240 GK, CK-N 0.56 [14.2] 9.45 [240] 0.48 - 0.90 [12 - 23] 7.00 [175] 

LNCL-13-155 GK, TK-8 0.75 [19.0] 6.10 [155] 0.69 - 1.20 [18 - 30] 4.00 [100] 

LNCL-13-305 GK 0.75 [19.0] 12.00 [305] 0.69 - 1.20 [18 - 30] 9.00 [225] 

LNCL-14-185 GK, TK-7 1.02 [25.9] 7.28 [185] 0.96 -1.50 [25 - 38] 5.00 [125] 

LNCL-14-355 GK 1.02 [25.9] 14.00 [355] 0.96 -1.50 [25 - 38] 10.0 [250] 

LNCL-15-185 GK, TK-1, TK-5, TK-6 1.45 [36.8] 7.28 [185] 1.40 - 2.00 [36 - 46] 5.00 [125] 

LNCL-15-260 GK, SS 1.45 [36.8] 10.2 [260] 1.40 - 2.00 [36 - 46] 7.50 [190] 

LNCL-15-450 GK, SS 1.45 [36.8] 17.72 [450] 1.40 - 2.00 [36 - 46] 12.0 [300] 

Refer to Raychem specification control drawing LNCL-XX-125 thru LNCL-XX-450 for more details. 

*Tyco Electronics Gel and Sealant product information available at www.tycoelectronics.com 

10176 






RayOLOn Kits (Continued) 

Typical RayOLOn Roll-On 

Sealing Sleeve Properties 

Property Performance Test method 

Tensile strength 8.3 MPa (1200 psi) minimum ASTM D 2671 

Ultimate elongation 100 % minimum ASTM D 412 

Physical/ Density 1.1 g/cm3 maximum ASTM D 792 

Chemical Water absorption 

24 hours at 23°C [73°F] 

0.5 % maximum ASTM D 570 

Flammability 40 mm/min maximum ASTM D 635 

Electrical 

Dielectric strength 90 kV/cm (225 V/mil) minimum ASTM D 149 

Volume resistivity 1x1012 Ω-cm ASTM D 257 

Refer to Raychem specification RW3031 for more requirements and performance information. 

Notes: 

1. The sleeve is not intended to be heated during the installation process. 

2. DO NOT CUT LNCL roll-on sealing sleeve. 

3. In case of a conflict between this data sheet and RW3031, RW3031 takes precedence. 

4. Not recommended for extended exposure to hydrocarbon based fuel or fluids. 


LNCL - XX - XXX - XX - XX 

Configuration Designator 

(blank if not required) 

Kit Designator 

Length of Sleeve 

Diameter Size Designator 

Product Family Name 

Kits 

GK—General kit: 

Roll-on sleeve, gel strip, cable tie, core tube, installation instruction 

CK—Connector sealing kit: Roll-on sleeve, cable tie, connector flange cover, gel strip, installation instruction 

TK—Panel boot sealing kit: Roll-on sleeve, ferrule, gel strip, cable tie, installation Instruction 

SS—Ship-or-shore kit: 

Roll-on sleeve, connection shield, installation instruction 

Note: Not all sizes and lengths are available for all kit combinations. Please refer to the table on the previous page. 

10 







10177


shrinkHOoP 

Cable Clamp Heat-Shrink 

Grommet 

Product Facts 

■ Less assembly time 

■ Superior strain-relief 

■ Fewer errors — less rework 

■ Rework made easier 

■ No build-up taping or 

feeding wire through 

grommet 

■ Typical installation in just 

10-20 seconds 

■ Re-expandable I.D. allows 

wire addition to a cable 

bundle 

Applications 

shrinkHOoP grommet 

(URHR) is an ultra high ratio 

heat-shrinkable-strain-relief 

grommet that can be 

placed over the cable 

assembly after the connector 

pinning operation is 

completed. The ultra-high 

expansion ratio material 

conveniently fills the space 

between the clamp type 

connector accessory and 

the cable. (When clamped 

into position, shrinkHOoP 

grommet provides strain 

relief that is more consistent 

and convenient than many 

conventional practices — 

for example, taping, grommet, 

or tape/grommet combination). 

The high ratio 

conformity of shrinkHOoP 

grommets will match most 

typical cable configurations 

from single conductor to the 

high density multiple conductor 

arrangements. 

With shrinkHOoP grommet, 

repairs and rework are a 

snap – simply heat the 

grommet until soft, slide a 

NON-METALLIC probe 

through the center of the 

wire bundle (enlarging the 

grommet I.D.). Once 

cooled, the grommet will 

remain open allowing wires 

to be added, removed or 

reworked. The system can 

then be checked, the grommet 

reheated (shrinking it 

down again), positioned, 

and clamped in place. 


-55°C to 135°C 

[-67°F to 275°F] 

10178 






shrinkHOoP (Continued) 


RW 

Y 

X 

L 

X 1 


Inches (millimeters) 

Part 

No. 

URHR-1 

URHR-2 

URHR-3 

URHR-4 

URHR-5 

I.D. I.D. 

O.D. Length Wt. (gm) 


(Y) Ref. (L) Ref. Ref. 

(X1) min. (X) max. 

1 .08 0.25 0.5 

[25] [2.1] [6] [13] 

0.75 

1.23 .10 0.375 0.5 

[31] [2.6] [10] [13] 

1 

1.44 .14 0.5 0.5 

[37] [3.6] [13] [13] 

1.5 

1.85 0.18 0.562 0.75 

[47] [4.7] [14] [19] 

3.5 

2 0.20 0.812 0.75 

[51] [5.1] [21] [19] 

5 

Notes 

a) Recovered length will allow for 

1.91 [0.075] either side of the 

collar, minimum in most cases. 

Typical shrinkHOoP Grommet 

Performance 

Property Performance Test Method 

Tensile strength 1500 psi (10.3 Mpa) ASTM D-412 

Ultimate elongation 250% minimum ASTM D-412 

Specific gravity 1.4 maximum ASTM D-792 

Water absorption 0.5 % maximum ASTM D-570 A 

Flammability Pass ASTM D-635 

Corrosion resistance Pass ASTM D-2671 A 

Physical 

Low temperature flex 

Pass 

ASTM D-2671 C 

4 hours at - 55+/-1°C [67+/-2°F] 

Heat resistance 

200% ultimate elongation, 

minimum 

ASTM D-2671 

168 hrs at 175+/-1°C [347+/-2°F] 

1200 psi (8.3 Mpa) tensile 

strength, minimum 

Heat shock 

4 hrs at 225+/-2°C [437+/-5°F] 

No cracking, 

dripping or flowing 

ASTM D 2671 

275% minimum expansion 

to 4 inch (10 cm) of a fully 

recovered test specimen, 

Elastic Memory — and 93% recovery of expanded — 

specimen after oven 

conditioning for 1 minute 

at 150+/-2°C[302 +/- 4°F] 

Dielectric strength 

200 v/mil (7880 v/mm) 

Electrical 

minimum 

ASTM D-876 

Volume resistivity 10 14 ohm-cm minimum ASTM D-257 

200% ultimate Elongation, 

Chemical Fluid Resistance — minimum 1200 psi (8.3 Mpa) ASTM F-146 

tensile strength, minimum 

10 







10179

Molded Parts 

shrinkHOoP (Continued) 

Selection chart 

Connector 

Series 

Connector Size 

8 10, 12 14, 16 18, 20 

(9) (11, 13) (15, 17) (19, 21) 

22, 24, 28* 

MIL-C-5015 

MS3451, 52, 56, 59 1 2 3 4 5 

MS3450 2 3 4 5 * 

MIL-C-26500** 

MS24266 1 2 3 4 5 

MS24264, 265 2 3 4 5 * 

MIL-C-26482 

MS3120, 21, 22, 26 1 2 3 4 5 

MS3470, 71, 74, 75, 76 1 2 3 4 5 

MS3124, MS3472 2 3 4 5 * 

MIL-C-83723 Series I 

M83723/01 & 02, 05 & 06 1 2 3 4 5 

07 & 08, 13 & 14, 23 & 24 1 2 3 4 5 

M83723/03 & 04 2 3 4 5 * 

MIL-C-83723 Series II 

M83723/17 & 18, 23 & 24 1 2 3 4 5 

M83723/12 & 20, 21 & 22 2 3 4 5 * 

MIL-C-83723 Series III 

M83723/71 & 72 thru 97 & 98 1 2 3 4 5 

M83723/66, 67, 68 & 69 2 3 4 5 * 

MIL-C-38999 Series I 

MS27469 1 2 3 4 5 

MS27466, 68, 96, 27505, 27656 2 3 4 5 * 

MIL-C-38999 Series II 

MS27472, 97, 98, 27508, 27513 1 2 3 4 5 

MS27473, 84, 27474 2 3 4 5 * 

MIL-C-38999 Series III 

38999/26 1 2 3 4 5 

38999/20, 24 3 4 5 5 * 

Boeing 

BACC45, F, M, N, P, R, S, T — 2 3 4 5 

BACC 63X — 3 4 5 * 

Boeing 

DC39, 31, 34, 35, 50-57 1 2 3 4 5 

DC32, 33, 36, 37, 60, 61, 62, 63 2 3 4 5 * 

* Consult Tyco Electronics for availability of larger sizes. 

** Note: cable support clamp I.D. may effect the size of shrinkHOoP grommet selected. 

10180 





XL Products 


Tyco Electronics 

Corporation has acquired 

XL Technologies. Use the 

information in the following 

table to convert the XL 

part number into the new 

Tyco Electronics Raychem 

product description. 

Description 

Convert to 

XL Part No. 

Description 

080EK025 

SSC-2/239 

080EK025-woA 

SSC-2/U 

137EK050 

SSC-3/239 

137EK050-woA 

SSC-3/U 

1-8117-2A 

CES-2A-D1 

1-8117-3A 

CES-2A-T1 

1-8117-4A 

CES-2A-F1 

200EK075 

SSC-4/239 

200EK075-woA 

SSC-4/U 

20432242 CES-4/HR-3 

2-8115-2A 

CES-2-D1A 

2-8115-2AOE CES-2-D1A 

2-8115-2B 

CES-2-D1 

2-8115-3A 

CES-2-T1 

2-8115-3B 

CES-2-T1B 

2-8115-4A 

CES-2-F1A 

2-8115-4B 

CES-2-F1 

2-8117-2A 

CES-2A-D1 

2-8117-2AOE CES-2A-D1 

2-8117-3A 

CES-2A-T2 

2-8117-4A 

CES-2A-F2 

2-8118-3A 

CES-2-T1 

2S-8115-2A 

CES-2-D1A 

2S-8115-3A 

CES-2-T1 

2S-8115-4A 

CES-2-F1A 

380EK150 

SSC-6/239 

380EK150woA 

SSC-6/U 

3-8115-2B 

CES-3-D1 

3-8115-3B 

CES-3-T1 

3-8115-4B 

CES-3-F1 

3-8118-4B 

CES-3-F1 

3A-8117-2B 

CES-3A-D1 

3A-8117-3B 

CES-2A-T3 

3A-8117-4B 

CES-3A-F1 

4-8115-2C 

CES-4-D3 

4-8115-3C 

CES-4-T1 

4-8115-4C 

CES-4-F1 

4-8117-2B 

CES-3A-D2 

4-8117-3B 

CES-3A-T2 

4-8117-4B 

CES-3A-F2 

4A-8117-2C 

CES-4A-D3 

4A-8117-3C 

CES-4A-T3 

4A-8117-4C 

CES-4A-F3 

52451-2X12A 91385-2/12 

5-8115-3D 

CES-5-T4 

8114-1 CES-1 

1/2/14 CES-1-2 

8114-1-49R 

CES-1R 

8114-2 CES-2 

8114-2-50R 

CES-2R 

8114-2S CES-2 

8114-2V CES-2V 

8114-2VL 

CES-2V 

8114-3 CES-3 

8114-3-51R 

CES-3R 

8114-3L CES-3L 

8114-3S CES-3S 

8114-4 CES-4 

8114-4-54R 

CES-4R 

8114-4N CES-4 

8114-4S CES-4S 

Description 

Convert to 

XL Part No. 

Description 

8114-4S/C 

CES-4S 

8114-5 CES-5 

8116-1 CES-2-A50 

8116-1-49R 

CES-2R-A50 

8116-1A CES-2-A50 

8116-2 CES-2-A75 

8116-2-50R 

CES-2R-A75 

8116-3 CES2-A100 

8116-3-51R CES-3R-A100 

8116-3A CES-3-A100 

8116-4 CES-3-A150 

8116-4-52R CES-3R-A150 

8116-4A CES-4A-A150 

8116-5 CES-5-A250 

8118-2 CES-2 

91342-1 D3-9 FR 

91342-12 D3-30 FR 

91342-2 D14-30 FR 

91342-23 D14-100 FR 

91342-3X2.5 D50-200 FR 

91342-3 D50-100 FR 

91342-34 D50-400 FR 

91342-4 D200-400 FR 

91343-1 T3-9 FR 

91343-2 T14-23 FR 

91343-2A T14-50 FR 

91343-3 T42-100 FR 

91343-4 T150-300 FR 

91343-5 T-400 FR 

91343-5678 T3-100 FR 

91343-6 T500-600 FR 

91343-910 T150-400 FR 

91344-1 F3-9 FR 

91344-1213 F3-23 FR 

91344-1415 F42-100 FR 

91344-1617 F75-200 FR 

91344-2 F-23 FR 

91344-3 F42-60 FR 

91344-4 F75-100 FR 

91344-5 F133-200 FR 

91344-6 F150-400 FR 

91346-3 6S100-200 FR 

91346-30 202A111-3-0 

91346-31 202A111-3/42-0 

91346-32 202A111-3/86-0 

91347-30 202A121-3-0 

91347-31 202A121-3/42-0 

91347-32 202A121-3/86-0 

91348-1 8S23-75 FR 

91348-2 8S14-50 FR 

91348-3 8S42-100 FR 

91348-30 202A132-3-0 

91348-31 202A132-3/42-0 

91348-32 202A132-3/86-0 

91349-30 202A142-3-0 

91349-31 202A142-3/42-0 

91349-32 202A142-3/86-0 

91350-30 202A153-3-0 

91350-31 202A153-3/42-0 

91350-32 202A153-3/86-0 

91351-30 202A163-3-0 





10 

10181 


Molded Parts and Adhesives

XL Products 

Ordering Information (Continued) 

Description 

Convert to 

XL Part No. 

Description 

91351-31 202A163-3/42-0 

91351-32 202A163-3/86-0 

91352-30 202A174-3-0 

91352-31 202A174-3/42-0 

91352-32 202A174-3/86-0 

91353-30 202A185-3-0 

91353-31 202A185-3/42-0 

91353-32 202A185-3/86-0 

91354-30 202A196-3-0 

91354-31 202A196-3/42-0 

91354-32 202A196-3/86-0 

913L87-30 202D921-3/-0 

913L87-31 202D921-3/42-0 

913L87-32 202D921-3/86-0 

91387-30 202A921-3/-0 

91387-31 202A921-3/42-0 

913L47-30 202D121-3/-0 

913L47-31 202D121-3/42-0 

913L47-32 202D121-3/86-0 

913L48-30 202D132-3/-0 

913L48-31 202D132-3/42-0 

913L48-32 202132-3/-86-0 

913L49-30 202D142-3/-0 

913L49-31 202D142-3/42-0 

913L49-32 202D142-3/86-0 

913L50-30 202D153-3-0 

913L50-31 202D153-3/42-0 

913L50-32 202D153-3/86-0 

913L51-30 202D163-3-0 

913L51-31 202D163-3/42-0 

913L51-32 202D163-3/86-0 

913L52-30 202D174-3-0 

913L52-31 202D174-3/42-0 

913L52-32 202D174-3/86-0 

913L53-30 202D185-3-0 

913L53-31 202D185-3/42-0 

913L53-32 202D185-3/86-0 

913L54-30 202D196-3-0 

913L54-31 202D196-3/42-0 

913L54-32 202D196-3/86-0 

913L66-30 202D211-3-0 

913L66-31 202D211-3/42-0 

913L66-32 202D211-3/86-0 

913L67-30 202D221-3-0 

913L67-31 202D221-3/42-0 

913L67-32 202D221-3/86-0 

913L68-30 202D232-3-0 

913L68-31 202D232-3/42-0 

913L68-32 202D232-3/86-0 

913L69-30 202D242-3-0 

913L69-31 202D242-3/42-0 

913L69-32 202D242-3/86-0 

913L70-30 202D253-3-0 

913L70-31 202D253-3/42-0 

Description 

Convert to 

XL Part No. 

Description 

913L70-32 202D253-3/86-0 

913L87-30 202D921-3-0 

913L87-31 202D921-3/42-0 

913L87-32 202D921-3/86-0 

913R48-30 222A132-3-0 

913R48-31 222A132-3/42-0 

913R48-32 222A132-3/86-0 

913R49-30 222A142-3-0 

913R49-31 222A142-3/42-0 

913R49-32 222A142-3/86-0 

913R50-30 222A152-3-0 

913R50-31 222A152-3/42-0 

913R50-32 222A152-3/86-0 

913R51-30 222A163-3-0 

913R51-31 222A163-3/42-0 

913R51-32 222A163-3/86-0 

913R52-30 222A174-3-0 

913R52-31 222A174-3/42-0 

913R52-32 222A174-3/86-0 

913RL48-30 222D132-3-0 

913RL48-31 222D132-3/42-0 

913RL48-32 222D132-3/86-0 

913RL49-30 222D142-3-0 

913RL49-31 222D142-3/42-0 

913RL49-32 222D142-3/86-0 

913RL50-30 222D152-3-0 

913RL50-31 222D152-3/42-0 

913RL50-32 222D152-3/86-0 

913RL51-30 222D163-3-0 

913RL51-31 222D163-3/42-0 

913RL51-32 222D163-3/86-0 

913RL52-30 222D174-3-0 

913RL52-31 222D174-3/42-0 

913RL52-32 222D174-3/86-0 

913Y95-30 381A301-71/-0 

913Y95-31 381A301-71/42-0 

913Y95-32 381A301-71/86-0 

913Y96-30 381A302-71/-0 

913Y96-31 381A302-71/42-0 

913Y96-32 381A302-71/86-0 

HHW-1.3/6A SST-6-13FR/97-0 

HHW-13/6A SST-6-13FR/97-0 

HHW-15/12 SST-12-15FR/97-0 

HHW-15/6 SST-6-15FR/97-0 

HHW-15/9 SST-9-15FR/97-0 

HHW-20/9 SST-9-20FR/97-0 

HRSR-1 

URHR-1 

HRSR-2 

URHR-2 

HRSR-3 

URHR-3 

HRSR-4 

URHR-4 

HRSR-5 

URHR-5 

XHTA 

RHW 

XHTU 

RHW 

XMTA 

RPRD 

10182 





Adhesives 

Introduction 

Tyco Electronics manufacturers 

Raychem adhesives 

and sealants to accommodate 

a wide range of applications, 

materials, and 

environmental conditions. 

Raychem adhesives include 

both thermosets and thermoplastics. 

Thermosets are curable 

two-part epoxies or 

crosslinked elastomers. 

Thermoplastics are hot-melt 

adhesives that flow when 

heated and set when 

cooled. They reflow when 

reheated to simplify 

component repair. 

Tyco Electronics also manufactuers 

Raychem products 

that include a thermoplastic 

adhesive or a mastic-type 

sealant for water holdout 

applications. The sealants 

adhere to non-oily substrates 

and can be removed 

where reentry is necessary. 

Selection Guide 

To determine the adhesive 

or sealant most compatible 

with a Raychem part, you 

must know the part’s 

product type. 


Selection Table below to 

determine a Raychem part’s 

product type and the 

adhesive/sealant compatible 

with that type. 



Table (pages 10184 and 

10185) to be sure the 

adhesive or sealant has the 

product characteristics your 

application requires. 

To use the Selection Table, 

follow these four steps: 

1. Under “Substrate 

Category,” find the product 

material and product 

name/part number for the 


2. Across the top of the 

table, find the part’s 

product type and dash 

number. 

3. At the intersection of the 

substrate category (product 

material/name/part 

number) and the product 

type (by designated 

dash number) you will 

find the part number for 

the most compatible 

adhesive for the 


4. See the Adhesive/ 

Sealant Product 


below to verify the 

characteristics of the 

adhesive/sealant you 

selected. 

Adhesive/Sealant Selection 

Table 

Substrate 

Category 

Polyolefin 

Product 

Name 

Molded Part Material Dash Number 

Examples -3 -4 -6 -8 -12 -25 -50 -51 -55 -71 -100 -125 -130 

RNF-100 S-1006 S-1006 — — — — — — — S-1006 — — S-1006 

Versafit S-1009 S-1009 — — — — — — — S-1009 — — S-1009 

CRN S-1017 S-1017 — — — — — — — S-1017 — — S-1017 

BSTS S-1030 S-1030 — — — — — — — S-1030 — — — 

SST S-1048 S-1048 — — — — — — — S-1048 — — — 

HR S-1298 S-1297 — — — — — — — S-1297 — — — 

S-1009 S-1009 — S-1009 — S-1125 — — — S-1009 — S-1009 — 

Kynar S-1048 S-1048 — — — — — — — S-1048 — S-1048 — 

Fluoro- S-1125 S-1125 — — — — — — — S-1125 — S-1125 — 

polymer RT555 — — — — S-1255 — — — S-1255 — — S-1255 — 

HCTE — — — — S-1255 S-1125 — — S-1255 — — — — 

CONVOLEX — — — — S-1125 — — — S-1125 — — — — 

S-1006 S-1006 — — — — — — — S-1006 — — — 

Vinyl PVC S-1009 S-1009 — — — — — — — S-1009 — — — 

S-1017 S-1017 — — — — — — — S-1017 — — — 

DR-25 — — — — — S-1125 S-1125 S-1125 — — — — — 

S-1006 S-1006 — — — — — S-1124 — S-1006 — — — 

NT S-1009 S-1009 — — — — — — — S-1009 — — — 

S-1017 S-1017 — — — — — — — S-1017 — — — 

Elastomer 

NT-FR — — — — — S-1125 — S-1124 — — — — — 

SFR — — * — — — — — — — — — — 

SRFR — — * — — — — — — — — — — 

VITON — — — — S-1255 — — — S-1255 — — S-1255 — 

VPB 

— — — — — — S-1125 — — — — — — 

— — — — — — S-1255 — — — — — — 

Zerohal 

XFFR — — — — — — — — — — S-1030 — — 

ZHTM — — — — — — — — — — S-1030 — — 

*GE RTV 108 used with SFR SRFR and -6 (silicone) molded parts. 





10 

10183 


Molded Parts and Adhesives

Adhesives 

Adhesive/Sealant Product Characteristics Tables 

Adhesive/Sealant Product 


Product 

Precoat 

Operating 

Product 

Available Form/ 

Type 

Designation 

Type 

Temperature 

Range 

Designation 

Packaging 

Thermosets 

S-1006 — 

Epoxy/ 

S-1006 Kit 1 Two x 15-gram packs 

-55°C to 135°C 

polyamide 

S-1006 Kit 2 Four x 7.5-gram packs 


[-67°F to 275°F] 


S-1009 — 

Epoxy/ 

-55°C to 135°C 

polymercaptan 


[-67°F to 275°F] 


S-1255-04 

One-part epoxy -55°C to 200°C 

— tape adhesive [-67°F to 392°F] 

S-1255-04 Tape [3/4 in. x .020 x 100 ft.] 

S-1125 Kit 1 Five 10-gram packs 

S-1125 Kit 2 Two 10-gram packs 

S-1125 — 

Epoxy/polyamide 

-55°C to 150°C S-1125 Kit 3 One 100-gram pack 


[-67°F to 302°F] S-1125 Kit 4 Five 10-gram packs 

S-1125 Kit 5 One 10-gram pack 

S-1125 Kit 8 Two 50-ml syringes 

/225 

Precoated 

-75°C to 150°C 

Precoat only on 

latent-curing 

[-103°F to 302°F] 

-25 molded 

epoxy/polyamide 

parts 

— 

Thermoplastics 

S-1017 /42 

Hot-melt/ 

-20°C to 60°C*** 

polyamide 

[-4°F to 140°F] 


S-1030 /180 

Hot-melt/ -80°C to 80°C 

polyolefin 

[-112°F to 176°F] 

S-1030 Tape [3/4 in. x .010 in. x 33 ft.] 

S-1048 /86 

Hot-melt, -55°C to 120°C 

high performance [-67°F to 248°F] 


S-1124 /164 

Hot-melt/ 

elastomeric 

-55°C to 105°C 

polymer 

[-67°F to 221°F] 

S-1124 Tape [3/4 in. x .018 in.x 10 ft.] 

S-1297 /97 

Hot-melt/ 

polyamide 

-20°C to 90°C] 

adhesive 

[-4°F to 194°F] 


Sealants 

S-1278 — Hot-melt grey -40°C to 90°C S-1278-01 Tape [1 in. x .062 in. x 25 ft.] 

butyl sealant [-40°F to 194°F] S-1278-02 Tape [33/4 in. x .125 in. x 10 ft.) 

S-1305 — 

Hot-melt grey -40°C to 90°C 

butyl sealant 

[-40°F to 194°F] 

S-1305-01 Tape [1 in. x.062 in. x25 ft.] 





10184 





Adhesives 

Adhesive/Sealant Product Characteristics Tables (Continued) 

Pot Life 

at 23°C 

Curing 

Conditions 

Shelf life* at 

or below 

25°C 

Specifications** 

Comments 

RT-1006 

General purpose harnessing adhesive. 

1 h 96 h at 20°C [68°F] min. or 2 years RK-6612 Not used on Viton, silicone or Kynar; 

1 hr at 120°C [248°F] 20-minute pot life 

MIL-A-46864**** 

24 h at 20°C [68°F] min. or General purpose harnessing adhesive 

1 hr at 95°C [203°F] 2 years RT-1009 Not used on Viton or silicone; 

20 min 20-minute pot life 

45 min at 120°C [248°F] One-part epoxy tape used with Viton 

2 h at 155°C [311°F] min. or 1 year RT-1014 harness systems. Heat cure required 

15 min at 240°C [464°F] (2 hours at 155°C [311°F]) 

RT-1011 

24 h at 20°C min. or 

18 months RK-6619 

Good fluid-resistant epoxy used with 

90 min 1 hr at 85°C [185°F] 

VG-95343 

System 25 

Cure during installation 

of molded parts 

1 year 

VG-95343 

RK-6630 

Precoated epoxy system for System 25 


— 120°C [248°F] Unlimited RT-1050/1 Standard precoated adhesive for -3 

and -4 molded parts 



RT-1050/6 

RK-6017 

RT-1050/3 

RK-6626 

Good low-temperature flexibility 

Available as a preinstalled tape for 

molded parts 

Requires high temperature to achieve 

bonding. Highest service temperature 

for hot melt 

Requires reflowing in an oven at 150°C [302°F] 

— 135°C [275°F] Unlimited RT-1050/13 for 90 minutes. Designed to bond to 

-51 molded parts. 


Standard precoated adhesive in 

— 120°C [248°F] Unlimited RW-2019 Sigmaform molded parts, CES and 

CSGA cable entry seals, and SST-FR 








General purpose sealant and cable 

breakout area filler 

Halogen-free, flame-retardant sealant 

and cable breakout area filler 

10 







10185

Adhesives 

Installation Guide 

Substrate Preparation 

Procedures 

Preparation of the substrate 

depends on the part to be 

bonded. Following are two 

preparation procedures. 

The first applies to plated 

metals and adapters; the 

second applies to polymer 

molded parts, cable jackets, 

and tubing materials. 

Plated Metals and Adapters 

Thoroughly degrease the 

surface with a clean cloth or 

paper wipe dampened with 

a solvent. The cloth or 

paper should not be saturated 

with the solvent. 

Allow the part to stand for 

a minute or two to allow 

complete evaporation of the 

solvent. 

Molded Parts, Cable Jackets, 

and Tubing Materials 

Carefully and evenly abrade 

the surface with #320 emery 

cloth. Wipe contaminants 

and abraded particles away 

with a clean cloth or paper 

wipe dampened with a solvent. 

The cloth or paper 

should not be saturated 

with the solvent. Allow the 

part to stand for a minute or 

two to allow complete evaporation 

of the solvent. 

Note: 

■ Avoid contamination of the prepared 

surface. If using primer, 

apply it according to the manufacturer’s 

instructions and allow it to 

dry. 

■ Epoxy adhesives may cause skin 

and eye irritation. Be sure to 

observe the handling instructions. 

■ When using hot-melt adhesives on 

substrates with high heat-sink 

capacity (such as connector backshells), 

preheat the substrate until 

it is hot to touch, then apply the 

adhesive tape and shrink the 

molded part in place. 

Caution: 

The use of cleaning solvent 

is described in the preparation 

of various components 

for adhesive bonding. 

Please observe the solvent 

manufacturer’s safety recommendations. 

Several 

Raychem epoxy adhesives 

and solvent base primers 

are also described in some 

cases. For specific handling 

precautions, please consult 

the appropriate Raychem 

material safety data sheet 

for the adhesive being used. 

Installation Procedures 

The three sets of installation 

instructions that follow are 

based on the type and/or 

form of adhesive or sealant 

to be used. 

Select the set of instructions 

that applies to your 

application. 

Tape Adhesives and Sealants 
















3. Lightly abrade and wipe 

25.4 [1.0] back inside 

each end of the boot. 






5. Double-wrap the adhesive 

tape around the 

cleaned area of the 

adapter, placing slight 

tension on the tape as 

you wrap. Tack the ends 

in place with a soldering 

iron or hot tool. 

6. Double-wrap adhesive 

tape around the cable 

jacket where the end of 

the boot is to be located. 


adapter and the cable. 

Apply heat, starting at 







adhesive tape is properly 

melted. 



toward the cable end. 

Heat the cable end of 

the boot where the 

adhesive is placed, until 


and the tape has 

properly melted or 

flowed. The tape should 

appear wet, form a bead 

or fillet between the 

cable and boot, and 

show no definition 

between the layers of 

tape. 

10.Where oven curing is 






schedule: 

S-1255-02: 

2 hours at 155°C [311°F] 

S-1124: 

90 minutes at 150°C [302°F] 

Transition 








2. Abrade and wipe the 

inside of each transition 

opening. 






10186 





Adhesives 


4. Double-wrap the tape 

around the abraded 

areas of the cable, placing 

slight tension on the 

tape as you wrap. Tack 

the ends in place with a 

soldering iron or hot tool. 



When properly positioned, 

the part should 

not fit tightly in the 

“branched” area of the 

breakout. A tight fit may 

cause the part to crease 

or wrinkle as it recovers. 

The tape should extend 

slightly beyond the end 












end of the transition until 


and the adhesive 

tape has properly 

melted or flowed. The 

tape should now appear 

wet, form a bead or fillet 

between the cable and 

transition, and show no 

definition between the 

layers of tape. 

8. Where oven curing is 






schedule: 

S-1255-02: 

2 hours at 155°C [311°F] 

S-1124: 

90 minutes at 150°C [302°F] 

Thermosets 





with the kit. 













clean cloth. 

4. Lightly abrade back 25.4 

mm [1.0] inside each 

end of the boot. 



the adapter and shrink 

the adapter to the end of 

the boot. 

6. Apply adhesive to the 

cable jacket and complete 

the shrinking 

process. 


remove excess adhesive 

from all areas 

immediately. 

8. Follow the curing conditions 

outlined in this 

guide. 

Transition 




with the kit. 






clean cloth. 

3. Abrade and wipe inside 

each opening of the 

transition. 



the cable jacket. 





center of the transition to 

the adhesive opening of 

the leg. Repeat the procedure 

on each leg. 

6. Remove excess 

adhesive from all areas 

immediately with a 

clean cloth. 


conditions specified for 

“thermosets” in the 



Table” on pages 10184 

and 10185. 

10 







10187

Adhesives 


Molded Parts Pre-coated 

with Thermoplastic 

Adhesive 


1. Degrease the area of 

the adapter to which 

the boot will be bonded, 


on a paper tissue 

or clean cloth. Do not 

abrade the adapter or 

inside surface of the 

boot. 







with solvent. 


adapter and cable. 

Apply heat starting at 








melted. 



toward the cable end of 

the boot until the part is 






and boot when fully 

melted. 


remove excess 

adhesive from all 

areas immediately. 


conditions outlined in 

this guide. 

Transition 







with solvent. 













end until the part is 


adhesive has properly 




and transition when 

fully melted. 


conditions specified 

for “thermosets” in the 



Table” on pages 10184 

and 10185. 

10188 





Application Tooling 

AA-400 Super Heater Compressed-Air Heating Tool 

Product Facts 

■ Automatic power cut-off 

switch to protect heating 

element if air flow is 

interrupted 

■ Pressure regulator and 

gauge for adjusting air flow 

and temperature 

■ Indicator light that goes on 

when power is applied to 

heating element 

■ Very focused heat 

■ Wide variety of reflectors 

available 

■ Excellent tool for small 

items and confined areas 

Applications 

Used for installing heatshrinkable 

tubing in multiple 

applications. Excellent for 

installing SolderSleeve 

devices (wire-to-pin applications) 

and SolderTacts 

contacts. 


Utility Requirements 

Electrical 

Air (oil free) 

120-V model: 120 Vac, 4 A, 50–60 Hz 

240-V model: 240 Vac, 2 A, 50–60 Hz 

60 psig minimum, 5 cfm 


Model Voltage Description Part No. 

AA-400 Super Heater with stand, needlepoint tip, 120 Vac AA-400-32 582602-000 

Mini SolderSleeve reflector, and input air filter 240 Vac (CE version) AA-400-200 281917-000 

Accessories and Replacement Parts Part No. Description NSN Stock No. 

SolderSleeve reflector 979646-000 AA-400-94 4940-00-609-4993 

Needlepoint tip 979647-000 AA-400-96 4940-00-148-9847 

Boot and tubing tip 979691-000 AA-400-101 4940-00-148-9848 

Mini SolderSleeve reflector 979663-000 AA-400-102 4940-01-043-7634 

Low-flow tip 979672-000 AA-400-103 3439-01-173-8810 

Element replacement kit, 120 V 013750-000 AA-400-128 — 

Element replacement kit, 240 V (CE) 444179-000 AA-400-228 — 

Stand 979649-000 AA-400-09 — 

Input air filter 979673-000 AA-400-P-Y-92 — 

10 







10189


CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools 

Product Facts 

■ Robust, double-insulated, 

heavy-duty unit 

■ Highest-wattage unit 

(1600–2260 watts) 

■ Integral stand that allows 

use as bench tool 

■ Safe, quiet operation 

■ Precisely variable 

temperature 

■ Variety of reflectors 

available 

■ Easy fixturing for dual 

opposing heating 

Applications 

Used for installing dual wall 

or single wall tubing up to 

three inches in diameter 

and for installing 

SolderSleeve devices. 

Closed loop version (PID) 

also available. 

Technical Specification 

Electrical Supply 

CV-1981-MK2 

CV-1983 

CV-1981 PID 

Power Consumption 

CV-1981-MK2 

CV-1983 

CV-1981 PID 

Total System Noise 

CV-1981-MK2 

CV-1983 

CV-1981 PID 

120 V and 230 V 

120 V and 230 V 

120 V and 230 V 

1600 W 

2260 W/3060 W 

1600 W 

65dB 

65dB 

>70dB 

Length 

CV-1981-MK2 340 [13] 

CV-1983 320 [13] 

CV-1981 PID 350 [13] 

Weight 

CV-1981-MK2 

CV-1983 

CV-1981 PID 

Air Flow 

CV-1981-MK2 

CV-1983 

CV-1981 PID 

1.3 kg [2.90 lb] 

1.5 kg [3.30 lb] 

1.4 kg [3.10 lb] 

Max 230 l/min 

Max 500 l/min 

230 l/min 

Product Range 

All dual wall, single wall and molded part products. 

Various devices products. 

For other Raychem products , contact Tyco Electronics. 

10190 






CV-1981 and CV-1983 Heavy-Duty Hot-Air Heating Tools (Continued) 


Accessories 

Equipment Description Part No. Voltage Hz 

CV-1981-120V1600W-CANMK2 A42716-000 120V 50/60 Hz 

CV-1981-120V1600W-UKMK2 E95798-000 120V 50/60 Hz 

CV-1981-MK2 CV-1981-230V1600WMK2 813914-000 230V 50/60 Hz 

CV-1981-230V1600W-SEVMK2 F25836-000 230V 50/60 Hz 

CV-1981-230V1600-UKMK2 340970-000 230V 50/60 Hz 

CV-1983-110V-2260W-UK 441753-000 120V 50/60 Hz 

CV-1983-220V-2260W 773898-000 230V 50/60 Hz 

CV-1983 

CV-1983-220V-2260W-UK 985426-000 230V 50/60 Hz 

CV-1983-220V-3060W 538361-000 230V 50/60 Hz 

CV-1983-220V-3060W-UK 231866-000 230V 50/60 Hz 

CV-1981-120V-1600W-CANPIDF 839218-000 120V 50/60 Hz 

CV-1981-120V-1600W-UKPID 928826-000 120V 50/60 Hz 

CV-1981-PID CV-1981-230V-1600WPID 958770-000 230V 50/60 Hz 

CV-1981-230V-1600W-SEVPIDF 434366-000 230V 50/60 Hz 

CV-1981-230V-1600W-UKPIDF 385828-000 230V 50/60 Hz 

CV-1983 Barrel Adapter AD-1962 989172-000 — — 

Application 

Part No. 

PR-12 reflector Tubing: 6.3–25.4 [0.25–1.0] 991973-000 

PR-13 reflector Tubing: Up to 6 [0.25] 991963-000 

PR-13C reflector Large SolderSleeve products 991974-000 

PR-21 reflector Tubing: Up to 25.4 [1.0] 991984-000 

PR-24 reflector Tubing/molded parts: 25.4–34.93 [1.0–1.38] 991964-000 

PR-24A reflector Tubing/molded parts: 34.93–60.33 [1.38–2.38] 991989-000 

PR-25 reflector SolderSleeve products: Up to 7 [0.28] 991965-000 

PR-25D reflector SolderSleeve products: 6.3–12.7 [0.25–0.50] 989523-000 

PR-26 reflector Small SolderSleeve products 991967-000 

PR-33 reflector SolderSleeve products: 19.05–25.4 [0.75–1.0] 997768-000 

AD-1962 adapter for larger-barrel CV-1983 — 989172-000 

PR-34 reflector SolderSleeve products: 12.0–20.0 [0.47–0.79] 989111-000 

PR-51 

*Note: A42716 supersedes and replaces 538005 

340970 supersedes and replaces 923002 

Special narrow reflector for molded part transitions 

(21.5 x 3.5 mm nozzle) [.85 x .14] 

113069-000 

10 







10191


HL1802E and HL2005E Steinel General Purpose Hot-Air Heating Tool 

Products Facts 

■ Light weight 

■ Easy, quiet operation 

■ Precise variable 

temperature 

■ 1500 watts 

■ Reflectors and stand 

(optional) 

■ Wide variety of applications 

■ CE approved (230 V only) 

Applications 

Used for installing heatshrinkable 

tubings and 

molded parts, SolderSleeve 

devices, and SolderTacts 

contacts. 


Steinel (120 V) power requirement 120 V, 60 Hz, 12.5 A 

Steinel (230 V) power requirement 230 V, 50 Hz, 8.7 A 

Rated heater element power 

110V - 1500 W/230V-2000W 

Weight 

850 g [1.9 lb] 

Cord length 

Approx. 3 m [approx. 8 ft] 

Typical temperature output* 

49°C to 593°C [120°F to 1100°F] 

*The Steinel heating tool is equipped with a variable temperature control. The 

correct temperature setting of the tool will vary, depending on application 

characteristics. The recommended procedure is to experiment with scrap 

materials and start with the lowest temperature range. 

10192 






HL1802E and HL2005E Steinel General Purpose Hot-Air Heating Tool (Continued) 


Model /Description 

Part No. 

HL1802E-Kit-120 V** 289759-000 

HL2005E-230V-Euro 910424-000 

HL2005E-230V-UK 629014-000 

HL2005E-Kit-230-Euro** 849224-000 

Accessories and Replacement Parts Description Part No. 

SolderSleeve reflector HL1802E-074616 832011-000 

HL1802E-ADAPT for use with PR reflectors*** HL1802E-ADAPT-PR 444817-000 

Tubing reflector HL1802E-070519 022611-000 

Bench stand HL1802E-BENCH-STD 717083-000 

9-mm-diameter reduction nozzle HL1802E-070618 930321-000 

**Complete with SolderSleeve reflector. 

***Selection of PR reflectors can be found in CV-1981/CV-1983 section. 

Accessories 

Clip-on bench stand 

(P/N 717083-000) for heating tool. 

Must be ordered separately. 

SolderSleeve reflector (P/N 832011- 

000) for SolderSleeve terminators, 

SolderTacts contacts, and smalldiameter 

tubing. Comes standard 

with Steinel heating tool. 

Optional tubing reflector (P/N 

022611-000) for larger tubing and 

molded parts. Must be ordered 

separately. 

10 







10193


Product Facts 

■ Automatic cycle start once 

heater is manually 

positioned over product, 

which gives improved 

process control 

(recommended for adhesive 

lined heat-shrinkable tubing 

e.g. sealing applications) 

■ Automatic heating head 

retraction at end of cycle 

prevents damage to 

components 

■ Multiple product fixture 

assemblies give increased 

process rates 

■ Cooling fan above each 

fixture assembly maintains 

holding fixture at an 

acceptable temperature 

IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short 

Length Tubing Products 

Applications 

The IR-1891 is suitable for 

the installation of a range of 


tubing products onto a variety 

of small components, 

e.g. ring terminals, FASTON 

terminals and small connectors 

etc. The machine is 

provided with two work 

stations and a moveable 

heating head. 

Each workstation is provided 

with supports for tooling 

fixtures (which must be 

specified and ordered separately). 

These support the 

workpieces and locate the 

tubing products. The operator 

loads the workpieces 

into the fixtures at one of the 

workstations, ensures that 

the tubing product is correctly 

positioned and then 

slides the heat head into 

position before initiating the 

heating cycle. The operator 

then continues with loading/ 

unloading the other work 

station whilst the heating 

cycle is taking place. 

The IR-1891-220V-Shuttle- 

Retn is provided with closed 

loop temperature control and 

in addition the heat head is 

‘locked’ into position by use 

of an electromagnet during 

the heating cycle. 

Once the other workstation 

has been loaded and the 

first installation is complete, 

the heat head is moved into 

position over the product 

and the next heating cycle 

initiated. Heating times vary 

typically from 3 to 30 

seconds depending on the 

size and type of tubing 

product. Process rates up 

to 1200 pieces/hour can be 

achieved depending on the 

heating time and the time 

taken by the operator to 

load unload the workpieces. 

The installation temperature/power 

can be varied 

according to product 

type/size and required 

cycle times. 

The heating elements, 

which are continuously 

energized, are of the infrared 

medium wave length 

type and consist of a coiled 

resistance wire contained in 

quartz glass tubes. The 

closed loop temperature 

control uses similar elements 

but having integral 

thermocouple sensors. 

10194 






IR-1891 Shuttle Machine — Twin Workstation Heater for Multiple Installation of Short 

Length Tubing Products (Continued) 

Technical Specification 

Electrical Supply 

230 V Single Phase 

Power Consumption 

1600 W 

Operating Temperature 

650°C max 

Process Rate 

1200 / hour maximum depending on application and operator 

Heating Times 

3 to 20 seconds depending on application 

System Noise 

< 70 dB 

Dimensions – 508636-000 L1100 x H650 x D500 [L43 x H25 x D20] 

Dimensions – 613148-000 / 167309-000 / 289588-000 L1100 x H900 x D500 [L43 x H35 x D20] 

Base Plate Dimensions 289588-000 / 167309-000 L1040 x D450 [L41 x D18] 

Base Plate Dimensions 613148-000 L1040 x D397 [L41 x D16] 

Product Range 

Wide range of Raychem tubing products in particular LSTT, RNF-3000, RNF-100, HTAT, ATUM. 

Maximum diameter 20 [0.8] and maximum length 60 [2.0] 


Description 

Part No. 

* IR-1891-220V-Shuttle-Retn 289588-000 

* IR-1891-220V-Retn-Syl 613148-000 

Note: The descriptions given here DO NOT include the supply of the necessary tooling fixtures.These are designed 

for each individual application. 

Accessories 

Description 

Part No. 

184947-000 

Auto-Return-Kit IR-1891-Heater-Return-Kit For use on non-preferred IR-1891-220V-shuttle-std 

serial nos 400 and above 

Note: A range of tooling fixtures designed for previous applications are available. Please contact Tyco Electronics for 

details. 

10 







10195


Model 16B Belt Heater 

Product Facts 

■ Controlled heating for 

installation of Raychem 

heat-shrinkable tubing at 

rates required for mass 

production 

■ Controlled repeatable 

heating: time and 

temperature settings can be 

fixed to maintain repeatable 

installation parameters 

■ Part positioning that is 

clearly defined and easy to 

maintain 

■ Operation that requires only 

minimal skill 

■ Efficient and economical 

operation, which greatly 

reduces labor costs. In most 

cases the throughput rate is 

limited only by the rate at 

which an operator can load 

parts into the heater 

Applications 

Designed for processing a 

broad range of heat-shrinkable 

tubing products up to 

19 [75] in diameter and 101 

[4.0] long. Suitable for 

either single-wall or adhesive-lined 

tubing. Heatingelement 

temperature is 

adjustable up to 600°C 

[1112°F] and the belt 

speed is adjustable to 2.28 

[7.5] per minute. Operator 

simply positions the heatshrink 

tubing over the 

assembly and feeds it 

into the process chamber. 

Heating and cooling take 

place automatically with the 

cables or wires securely 

fixed. 

10196 






Model 16B Belt Heater (Continued) 

Specifications and Dimensions 

Electrical Part No. 827429-000 Part No. 047143-000 Part No. 584313-000 

120 Vac, 1 Ø, 220 Vac, 1 Ø, 120 Vac, 1 Ø, 

Power requirements 

50/60 Hz, 20 A 50/60 Hz, 15 A, 3-wire 50/60 Hz, 15 A, 4-wire 

Heating elements 875 W (upper and lower) 875 W (upper and lower) 875 W (upper and lower) 

Mechanical 

Conveyor belt system 

Machine dimensions 

Shipping dimensions 

Machine weight without crate 

Shipping weight with crate 

Two sets of pinch belts right and left, four belts total 

48 cm [19] W x 110 cm [43] L x 33 cm [13] H 

61 cm [24] W x 111 cm [44] L x 56 cm [42] H 

55 kg [120 lb] 

91 kg [200 lb] 

Tubing Sizes 

Inside diameter before recovery Up to 19 [0.75] 

Length Up to 101[4.0] 

Optional Attachment 

Ring terminal kit Part No. 060053-000 

10 







10197


Product Facts 

■ Closed-loop speed and 

temperature control 

■ CE approved for worldwide 

use 

■ Adaptable for different 

applications 

■ Continuous controlled 

process 

Model 19 Conveyor Heater for Processing Raychem Heat-Shrinkable Tubing and 

Termination Devices 

Applications 

The Model 19 conveyor 

heater is the latest generation 

of reliable and versatile 

process heaters for a wide 

variety of heat-shrinkable 

products. 

Two sets of timing belts grip 

the individual assemblies 

and carry them through a 

closed-loop infrared heating 

zone, then through a cooling 

zone, and deposit the 

completed assemblies in a 

collection bin. 

The processor was 

designed to meet the 

requirements of the 

European Safety Directives 

and is CE approved, allowing 

for worldwide use. 

The processor is designed 

to operate on the following 

line voltages: 210 to 240 

Vac, 20 A, 1 Ø, 50/60 Hz. 

Options for this processor 

include: 

■ 

Powered or unpowered 

extension tables to 

support long or heavy 

harnesses. 

■ 

■ 

■ 

■ 

Kit for processing ring 

terminals and end terminations. 

Floor stand with wheels. 

Wider heating elements 

for tubing up to 

178 [7.0] long. 

Narrow heating elements 

for SolderSleeve devices 

up to 10 [0.4] diameter 

and 45 [1.8] long or short 

length tubing less than 50 

mm [2.0]. 

Product Features 

Controlled Heating Zone 

The Model 19 has two 

etched- foil heating elements 

mounted under a 

quartz face. Consistent 

heating chamber temperatures 

are obtained with a 

closed-loop temperature 

controller. There is a lockout 

on the controller to prevent 

unauthorized changes. 

Speed Control 

Consistent speed is 

obtained with a closed-loop 

speed controller. The speed 

is adjusted using a 3-digit 

thumbwheel on the front 

control panel. There is a 

lockout on the thumbwheel 

to prevent unauthorized 

changes. 

Minimal Skill Requirements 

There are clearly marked 

guides for aligning the 

assembly as well as the 

tubing or device being 

processed. The operator 

only has to center the 

assembly; the grippers carry 

it through the heating and 

cooling zone and deposit it 

into the unloading bin. 

Economical Production 

The throughput rate is 

determined by the rate at 

which an operator can load 

the processor. 

Versatility 

The tool description CLTEQ- 

M19-Belt-htr part number 

714529-000 will handle tubing 

up to 25 [1.0] diameter 

and 102 [4.0] long. Tubing 

up to 178 [7.0] long can be 

handled with the use of tool 

description CLTEQ-M19- 

Belt-Htr-6in part number 

075131-000. The tool 

description CLTEQ-M19- 

Beltheater-SS part number 

D43037-000 will handle 

SolderSleeve devices up to 

10 [0.4] diameter and 45 

[1.8] long, or short length 

tubing (less than 50 [2.0], 

where applications require 

a narrow heat width. 

Self-Diagnostic Circuitry 

There are several “selfdiagnostic” 

circuits that alert 

the operator if any major 

component fails or if an 

unsafe processing condition 

occurs. A light will turn on 

and a lockout gate will lift in 

the entry zone, preventing 

the operator from loading 

assemblies until the situation 

has been corrected. 

Other Features Include: 

■ 

■ 

■ 

Emergency stop. 

Automatic cool-down 

circuit to extend the life 

of components. 

Lockout on temperature 

and speed controllers to 

prevent unauthorized 

changes. 

10198 






Model 19 Conveyor Heater for Processing Raychem Heat-Shrinkable Tubing and 

Termination Devices (Continued) 


Electrical 


Heating elements 

210–240 Vac, 20 A, 1 Ø, 50/60 Hz 

Std = 3160 W/Wide = 3320 W/Narrow = 1760 W 

Mechanical 

Conveyor belt system Double-sided timing belts, pitch - 9.5 [0.375] 

Belt speed 

Up to 152 cm/min [5.0/min] 

Processor dimensions 

53 cm [21] W, 135 cm [53] L, 45 cm [18] H 

Shipping dimensions 

66 cm [26] W, 147 cm [58] L, 58 cm [23] H 

Shipping weight with crate 

86 kg [190 lb] 

Tubing sizes 

Tubing diameter (max) 25 [1.0] 

102 [4.0] 

Tubing length (max) 

178 [7.0] wide heating element tool 

50 [2.0] narrow heating element tool 

Work-piece length (min) 240 [9.5] 

Version 

Part No. 

Model 19 Standard 714529-000 

Model 19 Wide 075131-000 

Model 19 Narrow D43037-000 

10 







10199


Model 81CE Discrete Heater 

Product Facts 

■ Closed-loop temperature 

control for a precise and 

repeatable thermal process 

■ Oven dwell time precisely 

set by a 3-digit thumb wheel 

digital timer 

■ Heat output can be 

controlled to accommodate 

a wide variety of 

applications 

■ Operation requires only 

minimal skill 

■ Contains numerous safety 

features 

■ Meets the requirements of 

CE, OSHA and the NEC 

Applications 

The Model 81CE is a 

discrete heater that can 

process large, complex 

assemblies or other suitable 

substrates using a wide 

variety of heat-shrinkable 

tubing products up to 25 

[1.0] in diameter and 127 

[5.0] in length. It is suitable 

for use with both single wall 

and adhesive-lined tubing. 

Two jaws grip the assembly 

or substrate, carry it into an 

infrared heating chamber 

for a user-selectable predetermined 

period of time, 

then return the completed 

assembly back to the start 

position for removal. 

10200 






Model 81CE Discrete Heater (Continued) 


Electrical Part No. 071965-000 Part No. 704393-000 

Power requirements 120 VAC, 1Ø, 50/60 Hz, 15 A 220 VAC, 1Ø, 50/60 Hz, 15 A 

Two 400 watt infrared stamped foil Two 400 watt infrared stamped foil 


with infrared heating elements, one with infrared heating elements, one 

top and bottom. 

top and bottom. 

Timing system Eagle digital timer, 1 to 999 seconds Eagle digital timer, 1 to 999 seconds 

Pneumatic 

Requirements for jaw traverse 30-40 psi clean shop air 30-40 psi clean shop air 

Dimensions 

Control box dimensions: 

Length 432 [17] 432 [17] 

Width 216 [9] 216 [9] 

Height 165 [7] 165 [7] 

Control box weight 7.7 kg [17 lb.] 7.7 kg [17 lb.] 

Heating chamber dimensions: 

Length 380 [15] 380 [15] 

Width 240 [10] 240 [10] 

Height 343 [14] 343 [14] 

Heating chamber weight 18 kg [40 lb.] 18 kg [40 lb.] 

Shipping Dimensions 

Length 610 [24] 610 [24] 

Width 610 [24] 610 [24] 

Height 530 [21] 530 [21] 

Shipping weight 41 kg [90 lb.] 41 kg [90 lb.] 

Tubing Sizes 

Inside diameter before heat Up to 25.4 [1] Up to 25.4 [1] 

Length Up to 127 [5] Up to 127 [5] 

10 







10201


Model 105 Tunnel Oven 

Product Facts 

■ Closed-loop temperature 

control for a precise and 

repeatable thermal process 

■ Conveyor speed precisely 

set by a 3-digit 

potentiometer 

■ Operation requires only 

minimal skill 

■ Contains numerous safety 

features 

■ Custom length conveyors for 

longer entry and/or exit 

sections available 

■ Optional accessories to 

customize the tunnel oven 

Applications 

Table conveyor heater that 

provides a controlled 

process system suitable for 

installing a wide variety of 


products up to 76 [3.0] 

diameter and unlimited in 

length. Ideally suited for 

efficient processing of fiber 

and fabric HFT and both 

single wall and dual wall 

tubing. Designed as an 

integrated modular unit. 

Assemblies are placed on 

the entry section of a mesh 

belt, transported through a 

heating chamber, across a 

bank of cooling fans then 

discharged from the rear of 

the conveyor. 

10202 






Model 105 Tunnel Oven (Continued) 


Electrical Part number 955018-000 


208/240 VAC, 1Ø, 50/60 Hz, 15 A 


Two 1500 watt infrared stamped foil with 

black quartz face, one top and bottom 

Operating temperature 

Ambient to 650°C [1202°F] 

Effective heating width 356 [14] 

Dimensions 

Control box dimensions 

Length 515 [20] 

Width 210 [8] 

Height 178 [7] 

Control box weight 

7.7 kg [17 lb] 

Heating conveyor dimensions 

Length 990 [39] 

Width 685 [27] 

Height 417 [17] 

Heating conveyor weight 

68 kg [150 lb] 

Shipping Dimensions 

Length 1346 [53] 

Width 1168 [46] 

Height 635 [25] 

Shipping weight 

146 kg [320 lb] 

Tubing sizes 

Inside diameter before heat Up to 76.2 [3] 

Length 

Perpendicular to belt travel 356 [14] 

Parallel to belt travel 

Unlimited 

10 







10203


ThermoGun HG Hot-Air Heating Tool 

Product Facts 

■ Stand-mounted or 

handheld, rugged unit for 

heavy-duty use 

■ Built-in stand and turbo-fandriven 

blower 

■ Adjustable side vents 

■ Adjustable temperature 

■ 1680 to 2160 watts 

■ Large reflector size 

■ High heat output for fast 

installation 

Applications 

Used for installing molded 

parts onto adapters or 

harnesses and installing 

a broad range of heatshrinkable 

products, including 

boots and tubing up to 

three inches in diameter. 


Model Power Requirements Input Watts Temperature Range CFM* RPM** 

HG-501A 120 V, 60 Hz, 14 A 1680 260°C–399°C [500°F–750°F] 23 1700 

HG-502A 230 V, 50/60 Hz, 7 A 1680 260°C–399°C [500°F–750°F] 23 1700 

HG-751A-C 120 V, 60 Hz, 18 A 2160 399°C–538°C [750°F–1000°F] 23 1700 

HG-752A 230 V, 50/60 Hz, 9 A 1740 399°C–538°C [750°F–1000°F] 23 1700 

*CFM = Cubic feet per minute. 

**RPM = Revolutions per minute. 

Accessories 

A-160-HG reflector 

(P/N 991017) for short 

lengths of tubing up to 

19.05 [75] in diameter. 


A-170-HG reflector 

(P/N 991018) for short lengths 

of tubing 19.05–50.8 

[.75–2] in diameter. 


TG-23 reflector (P/N 991026) 

for boots up to 44.45 

[1.75] in diameter. 



Model* Housing Color Part No. 

HG-501A Red 462047-000 

HG-502A Red 389363-000 

HG-751A-C Red 926935-000 

HG-752A Red 026239-000 

10204 

Accessories Tubing Application Part No. 

A-160-HG standard reflector Diameters up to 19.05 [0.75] 991017-000 

A-170-HG large tubing reflector Diameters of 19.05–50.8 [0.75–2] 991018-000 

TG-23 small boot reflector Diameters up to 44.5 [1.75] 991026-000 

TG-24 large boot reflector — 991027-000 

*Complete with bench stand.

Raychem Heatshrink Products - RB Racing

Create successful ePaper yourself

Delete template?

Save as template?