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Hard Flanged Circuit Balancing Valves - Armstrong Pumps

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®<br />

FILE NO.: 36.88<br />

DATE: November 20,1998<br />

SUPERSEDES: NEW<br />

DATE: NEW<br />

INSTALLATION AND OPERATING INSTRUCTIONS<br />

HARD FLANGED<br />

CIRCUIT BALANCING VALVES<br />

Model CBV- AF Angle Design<br />

Model CBV- SF Straight Design<br />

INDEX<br />

1.0 Installation of Valve Page 2<br />

2.0 Flange Bolt Tightening Page 2<br />

3.0 Conversion - Straight to Angle Page 2<br />

4.0 Operation Page 3<br />

5.0 Memory Setting (2-1/2" - 6) Page 3<br />

6.0 Repositioning Handwheel (2-1/2" - 6") Page 3<br />

7.0 Repacking of Valve (2-1/2" - 6") Page 4<br />

8.0 Flow Curves (Straight Design) Page 5<br />

9.0 Flow Curves (Angle Design) Page 6<br />

1


1.0 INSTALLATION<br />

1.1 To ensure accuracy of measurement, the CBV<br />

should be located at least five pipe diameters<br />

downstream from any fitting and at least ten pipe<br />

diameters downstream from a pump. Two pipe<br />

diameters downstream from the CBV should be<br />

free of any fitting (as illustrated in Fig 1).<br />

3.0 CONVERSION (Straight to Angle)<br />

3.1 Open the valve one complete turn.<br />

3.2 Remove the body bolts from the valve body.<br />

3.3 Rotate one-half of the valve body, 180, making<br />

sure the seat and "O" ring stay in position and do<br />

not get nicked or cut.<br />

3.4 Replace the body bolts and tighten evenly.<br />

Fig. 1<br />

1.2 CBV valves must be installed with flow in the<br />

direction of the arrow on the valve body. Easy<br />

access to the probe metering ports (P.M.P's) and<br />

handwheel must be provided.<br />

1.3 CBV valves can be installed in horizontal or<br />

vertical piping. The metering ports should never<br />

be installed below the pipe (pointing down), as<br />

this will allow system sediment to accumulate in<br />

the ports. (Illustrated below for horizontal piping in<br />

Fig. 2).<br />

Fig. 3 With no arrows visible, the Inner Scale set at 0<br />

on the indicator line aligned with the 0 on the<br />

Outer Scale; the valve is closed.<br />

Fig. 4<br />

Shows a valve setting of 2.0, indicating that the<br />

valve is partially open.<br />

Fig. 2<br />

(1) Metering Port (2) Body Port & (3) Handwheel<br />

Drain<br />

1.4 CBV angle-style valves are designed to replace<br />

piping elbows.<br />

1.5 Metering ports and body plugs may be<br />

interchanged for improved accessibility.<br />

2.0 BOLT TIGHTENING<br />

2.1 Tighten all bolts evenly in standard star pattern.<br />

When used with a "raised face" flange, there will<br />

be a gap between the faces on the outer flange<br />

diameters.<br />

2<br />

Fig. 5 With all arrows visible, the Inner Scale, set at 6<br />

and the indicator line aligned with Outer Scale 0; the<br />

valve setting is 6.0 and the valve is fully open.


4.0 OPERATION<br />

4.1 The valve operates from closed (Fig.3) to fully open<br />

by a counterclockwise rotation of the red handwheel.<br />

Using five (5) 380 turns far the 2-1/2" and 3" valves, six<br />

(6) turns for the 4", 5", and 6" valves, 12 turns for the 8"<br />

and 10" valves and 14 turns for the 12" valve. Two scales<br />

indicate the position of the valve.<br />

Inner Scale (Fig.4&5)- This sleeve has a vertical arrowed<br />

scale which indicated the number of full turns the valve<br />

have been opened<br />

Outer Scale (Fig 4&5)- This scale is a micrometer-type<br />

scale marked 0-9 at the tapered base of the handwheel.<br />

Each gives 1/10th indications for each 360 turn of<br />

opening against the indicator line of the Inner Scale.<br />

Connect meter quick-disconnect hoses to metering ports<br />

as follows:<br />

• Remove protective cap from metering ports<br />

• Insert and lock the meter probe into the metering<br />

ports<br />

4.2 The hose with the red fitting upstream: the hose with<br />

the blue fitting downstream.<br />

4.3 CAUTION: The probe should not be left inserted into<br />

the fitting for prolonged periods of time; overnight, etc, as<br />

leakage of the P.M.P, may occur when the probe is<br />

removed.<br />

The locking nut on the probe is designed to hold it in the<br />

P.M.P. when taking readings in systems having a high<br />

working pressure. As sealing is accomplished internally<br />

on the probe stem, it is only necessary to tighten the<br />

locking nut finger-tight. Overtightening may cause<br />

damage to the P.M.P. or locking nut threads.<br />

4.4 Safety glasses should be used.<br />

4.5 Before taking a flow measurement reading, set the<br />

valve to its fully open (4.0) or at a preset position<br />

Read the pressure drop across the valve with an<br />

<strong>Armstrong</strong> CBDM-135/60. Determine GPM now by<br />

use of valve C v , curve an Pages 5 and 6 or the<br />

<strong>Armstrong</strong> Circular Slide Rule.<br />

BODY<br />

"O" RING<br />

INDICATOR HANDWHEEL<br />

SLEEVE<br />

LOCK COLLAR<br />

RETAINING<br />

BOLT<br />

5.0 MEMORY SETTING (Fig. 6)<br />

2-1/2"- 6" <strong>Valves</strong><br />

5.1 After the valve has been adjusted to its balance set<br />

point and without moving the handwheel, remove the<br />

retaining bolt from the end of the handwheel using a 1/4"<br />

Allen wrench.<br />

5.2 Carefully remove the handwheel and turn indicator<br />

sleeve assembly, leaving the valve at its balance set<br />

point.<br />

53 Turn the plastic memory stop (clockwise) down until it<br />

stops. Finger-tight pressure is sufficient. Do not overtighten.<br />

5.4 Holding the memory stops in position, turn the lock<br />

collar (clockwise) down until it stops against the valve<br />

bonnet. The memory has now been set.<br />

5.5 With the handwheel/turn indicator sleeve assembly<br />

still at its balance set point indication, reinstall them on<br />

the valve stem and hold in place with the 1/4" retaining<br />

bolt.<br />

CAUTION: Care must be taken not to rotate the valve<br />

stem or change the handwheel/indicator setting while<br />

setting the memory.<br />

6.0 REPOSITIONING HANDWHEEL<br />

2-1/2"- 6" <strong>Valves</strong><br />

6.1 The handwheel can be removed and repositioned in<br />

any of six positions around the stem.<br />

a) Close valve fully.<br />

b) Remove handwheel-retaining bolt.<br />

c) Remove handwheel and turn indicator sleeve<br />

by grasping the handwheel and pulling away<br />

from the valve body along the stem.<br />

d) Select a new position for easy reading and<br />

with the sleeve and handwheel held together<br />

in the closed position (0.0), push them back<br />

over the bonnet head and valve stem.<br />

e) Replace handwheel-retaining bolt.<br />

f) Open valve.<br />

6.2 If handwheel is removed for any reason, it is<br />

important to first close the valve and then replace<br />

the handwheel per 6.1 d) and e) above.<br />

BONNET<br />

MEMORY STOP<br />

STEM<br />

Fig. 6<br />

PLUG<br />

GASKET<br />

3


7.0 REPACKING CBV UNDER FULL<br />

SYSTEM PRESSURE<br />

2-1/2"- 6" <strong>Valves</strong><br />

7.1 Open valve fully to its memory setting and, on a<br />

piece of paper, record the valve setting.<br />

7.2 Remove the handwheel/indicator sleeve assembly<br />

as per 5.1 and 5.2.<br />

7.3 Loosen the lockcollar by turning it counter-clockwise<br />

until it seats against the top of the memory stop.<br />

7.4 Remove the memory stop/lockcollar assembly by<br />

turning the plastic memory stop counter-clockwise.<br />

7.5 Using the handwheel WITH THE INDICATOR<br />

SLEEVE REMOVED, turn the valve stem counterclockwise<br />

until the valve is fully open and will not<br />

turn any further (45 ft. Ibs.). A step on the valve plug<br />

has now been back-seated against the upper<br />

portion of the valve body (metal-to-metal).<br />

7.7 Clean exposed portion of valve stem (Do not<br />

scratch).<br />

7.8 Remove and replace the '0' ring and gasket.<br />

7.9 Install the valve bonnet.<br />

7.10 Replace memory stop/lockcollar assembly into the<br />

valve bonnet.<br />

7.11 Close the valve fully by turning the stem in a clockwise<br />

direction. Tightening valve bonnet is<br />

necessary to stop any leaks.<br />

7.12 Replace handwheel/indicator sleeve assembly per<br />

6.1 d) and a) above.<br />

7.13 Open valve to balance set point as recorded in 7.1.<br />

7.14 Reset memory per 5.0.<br />

7.6 The valve bonnet may now be removed. There may<br />

be slight leakage, as the metal-to-metal backseating<br />

does not provide a drip-tight seal.<br />

4


Handwheel Position<br />

8.0 FLOW CURVES<br />

STRAIGHT DESIGN<br />

CBV-21/2"S<br />

Handwheel Position<br />

Handwheel Position<br />

CBV-3" S<br />

CBV-4" S<br />

Handwheel Position<br />

Handwheel Position<br />

CBV-5" S<br />

CBV-6" S<br />

5


9.0 FLOW CURVES<br />

ANGLE DESIGN<br />

Handwheel Position<br />

Handwheel Position<br />

Handwheel Position<br />

Handwheel Position<br />

Handwheel Position<br />

S.A. <strong>Armstrong</strong> Limited<br />

23 Bertrand Avenue<br />

Toronto, Ontario<br />

Canada, M1L 2P3<br />

Tel: (416) 755-2291<br />

Fax: (416) 759-9101<br />

Visit us at www.armstrongpumps.com<br />

<strong>Armstrong</strong> <strong>Pumps</strong> Limited<br />

Peartree Road, Stanway<br />

Colchester, Essex<br />

United Kingdom, C03 5JX<br />

Tel: 01206-579491<br />

Fax: 01206-760532<br />

© S.A. <strong>Armstrong</strong> Limited 1998<br />

6<br />

<strong>Armstrong</strong> <strong>Pumps</strong> Inc.<br />

93 East Avenue<br />

Buffalo, New York<br />

U.S.A. 14120-6594<br />

Tel: (716) 693-8813<br />

Fax: (716) 693-8970<br />

<strong>Armstrong</strong> Darling Inc.<br />

2200 Place Transcanadienne<br />

Montreal, Quebec<br />

Canada, H9P 2X5<br />

Tel: (514) 421-2424<br />

Fax: (514) 421-2436

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